A cleaning device for high-strength bearing ring machining
Patent Information
- Application Number
- CN202522510350.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-26
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-11-26
AI Technical Summary
现有清洗装置多采用喷淋冲洗或整体浸泡方式,其中喷淋冲洗易出现清洗死角,尤其对套圈内壁、凹槽等部位清洁不彻底;整体浸泡则需人工辅助翻动套圈,不仅效率低,且难以确保每个套圈都能充分接触清洗介质,影响清洗效果,无法满足高强度轴承套圈对清洁度的高精度要求,整体效果不佳
1.通过托板带动轴承套圈浸入油液,并配合顶升片插入顶升孔托举套圈,使套圈在油液中形成相对运动,有效消除清洗死角,确保内外表面及凹槽等部位均能充分接触油液,提升清洁效果。
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Figure CN224823704U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of mechanical equipment technology, and more specifically, it relates to a cleaning device for processing high-strength bearing rings. Background Technology
[0002] During the machining of high-strength bearing rings, their surfaces need to be cleaned to remove residual debris, oil, and other impurities, ensuring subsequent assembly accuracy and performance. Existing cleaning devices mostly employ spray rinsing or overall immersion. Spray rinsing is prone to creating cleaning dead zones, especially in areas like the inner wall and grooves of the rings, resulting in incomplete cleaning. Overall immersion requires manual assistance to turn the rings, which is not only inefficient but also makes it difficult to ensure each ring fully contacts the cleaning medium, affecting the cleaning effect and failing to meet the high-precision cleanliness requirements of high-strength bearing rings, resulting in poor overall performance. Therefore, this invention proposes a cleaning device for machining high-strength bearing rings. Utility Model Content
[0003] The purpose of this invention is to overcome the shortcomings of the prior art and provide a cleaning device for processing high-strength bearing rings, which features automatic cleaning and thorough cleaning.
[0004] To solve the above-mentioned technical problems, the purpose of this utility model is achieved as follows: The cleaning device for processing high-strength bearing rings involved in this utility model includes a conveying track extending forward and backward. A cleaning hole is opened on the conveying track. An oil washing tank containing oil is provided below the cleaning hole. A support plate that can pass through the cleaning hole is provided above the oil washing tank. A suspension plate is provided above the support plate. A linear reciprocating motion mechanism that controls vertical up and down movement is provided on the suspension plate. Two side plates arranged symmetrically from left to right are connected between the support plate and the suspension plate.
[0005] The present invention is further configured such that: a lifting hole is provided on the pallet, and a lifting plate extending upward and inserted into the lifting hole is provided at the bottom of the oil washing tank.
[0006] The present invention is further configured such that the top of the lifting plate has a toothed groove.
[0007] The present invention is further configured such that: the pallet is circular, and the lifting holes are arranged in a ring array around the axis of the pallet.
[0008] The present invention is further configured such that the included angle between two adjacent lifting holes is equal.
[0009] The present invention is further configured such that an oil-permeable hole is provided on the tray.
[0010] The present invention is further configured such that baffles are provided on the left and right sides of the conveying track.
[0011] The present invention is further configured such that: the inner side of the baffle is provided with guide springs arranged at intervals along the length direction.
[0012] The present invention is further configured such that the linear reciprocating motion mechanism is connected to the conveying track by a bracket.
[0013] The present invention is further configured such that the linear reciprocating motion mechanism is a push rod cylinder.
[0014] In summary, this utility model has the following beneficial effects: 1. The bearing rings are immersed in the oil by the support plate, and the lifting plate is inserted into the lifting hole to lift the rings, so that the rings move relative to each other in the oil. This effectively eliminates cleaning dead corners and ensures that the inner and outer surfaces and grooves can fully contact the oil, thus improving the cleaning effect.
[0015] 2. The continuous conveying of the rings is achieved by using a non-powered conveyor track, and the linear reciprocating motion mechanism drives the pallet to move up and down to complete the cleaning action. No manual intervention is required, reducing labor costs and improving cleaning efficiency. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a structural schematic diagram from another perspective of the present invention; Figure 3 This is a schematic diagram of another embodiment of the present invention. Detailed Implementation
[0017] To enable those skilled in the art to better understand the technical solution of this utility model, the preferred embodiments of this utility model are described below in conjunction with specific examples. However, it should be understood that these descriptions are only for further illustrating the features and advantages of this utility model, and not for limiting the patent claims of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without inventive effort are within the scope of protection of this utility model.
[0018] The present invention will be further described below with reference to the accompanying drawings and preferred embodiments.
[0019] Example 1 See Figure 1 and Figure 2As shown, the high-strength bearing ring processing cleaning device involved in this embodiment includes a conveying track 1 extending forward and backward. A cleaning hole 2 is provided on the conveying track 1. An oil washing tank 3 containing oil is provided below the cleaning hole 2. A support plate 4 that can pass through the cleaning hole is provided above the oil washing tank 3. A suspension plate 5 is provided above the support plate 4. A linear reciprocating motion mechanism 6 that controls vertical up and down movement is provided on the suspension plate 5. The linear reciprocating motion mechanism 6 is a push rod cylinder. The linear reciprocating motion mechanism 6 is connected to the conveying track 1 through a bracket (not shown). Two side plates 7 arranged symmetrically from left to right are connected between the support plate 4 and the suspension plate 5.
[0020] Furthermore, the tray 4 is provided with an oil permeation hole 11.
[0021] In this embodiment, the high-strength bearing races to be cleaned are pushed sequentially from the rear end of the conveyor track, moving forward along the extended track. When one race reaches the position aligned with the support plate, it falls precisely onto the support plate, which is flush with the track. At this moment, the linear reciprocating motion mechanism on the suspension plate is activated, causing the suspension plate and the support plate connected by the side plates to move vertically downwards. The race is then immersed in the oil in the oil washing tank along with the support plate. During the downward movement, the lifting plate at the bottom of the oil washing tank passes upwards through the lifting hole of the support plate. Its toothed structure at the top supports the race, creating a lifted state within the oil, ensuring full contact with the oil and completing the cleaning. After cleaning, the linear reciprocating motion mechanism drives the support plate back to be flush with the track. The race is then pushed forward by the subsequently pushed races, completing one cleaning cycle. Subsequent races repeat the above actions sequentially.
[0022] The oil perforation holes allow for oil seepage and also reduce resistance when the pallet is immersed in the oil in the oil washing tank.
[0023] Example 2 See Figure 1 and Figure 2 As shown, the high-strength bearing ring processing cleaning device involved in this embodiment is further configured based on embodiment 1, wherein the pallet 4 is provided with a lifting hole 8, and the bottom of the oil washing tank 3 is provided with a lifting plate 9 extending upward and for insertion into the lifting hole.
[0024] Furthermore, the top of the lifting plate 9 has a toothed groove 10.
[0025] Furthermore, the support plate 4 is circular, and the lifting holes 8 are arranged in a circular array around the axis of the support plate 4; the included angle between two adjacent lifting holes 8 is equal.
[0026] In this embodiment, the lifting hole and lifting plate are used to separate the bearing ring and the support plate that are immersed in the oil.
[0027] The toothed grooves serve to increase friction and prevent slippage.
[0028] Example 3 See Figures 1 to 3 As shown, the cleaning device for processing high-strength bearing rings involved in this embodiment is further configured, based on embodiment 1, with baffles 12 respectively provided on the left and right sides of the conveying track 1.
[0029] Furthermore, the inner side of the baffle 12 is provided with guide springs 13 arranged at intervals along the length direction.
[0030] In this embodiment, the baffle is used to stop the material and to set the guide spring.
[0031] The baffle is used as a guide for the material.
[0032] The high-strength bearing ring cleaning device of this utility model uses a pallet to immerse the bearing rings in oil, and a lifting plate inserted into the lifting hole to lift the rings, so that the rings form relative motion in the oil, effectively eliminating cleaning dead corners and ensuring that the inner and outer surfaces and grooves can fully contact the oil, thus improving the cleaning effect. It uses a non-powered conveyor track to realize the continuous conveying of the rings, and combines a linear reciprocating motion mechanism to drive the pallet to move up and down to complete the cleaning action. No manual intervention is required, reducing labor costs and improving cleaning efficiency. The overall function is complete and highly practical.
[0033] Unless otherwise specified, in this utility model, terms such as "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," and "circumferential" indicate the actual orientation or positional relationship shown. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, the terms used to describe orientation or positional relationships in this utility model are for illustrative purposes only and should not be construed as limiting this patent. For those skilled in the art, the specific meaning of the above terms can be understood in conjunction with the embodiments and according to the specific circumstances.
[0034] Unless otherwise expressly specified and limited, the terms "set up," "connected," and "linked" in this utility model should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0035] The preferred embodiments of this utility model have been described in detail above. It should be understood that those skilled in the art can make numerous modifications and variations based on the concept of this utility model without creative effort. Therefore, all technical solutions that can be obtained by those skilled in the art based on the concept of this utility model through logical analysis, reasoning, or limited experimentation on the basis of existing technology should be within the scope of protection defined by the claims.
Claims
1. A cleaning device for processing high-strength bearing rings, comprising conveying tracks extending forward and backward, characterized in that: The conveying track is provided with a cleaning hole, and below the cleaning hole is an oil washing tank filled with oil. Above the oil washing tank is a support plate that can pass through the cleaning hole. Above the support plate is a suspension plate, and on the suspension plate is a linear reciprocating motion mechanism that controls vertical up and down movement. Two side plates arranged symmetrically on the left and right are connected between the support plate and the suspension plate.
2. The cleaning device for high-strength bearing ring processing according to claim 1, characterized in that: The pallet is provided with a lifting hole, and the bottom of the oil washing tank is provided with a lifting plate that extends upward and is inserted into the lifting hole.
3. The cleaning device for high-strength bearing ring processing according to claim 2, characterized in that: The top of the lifting plate has a toothed groove.
4. The cleaning device for high-strength bearing ring processing according to claim 2 or 3, characterized in that: The tray is circular, and the lifting holes are arranged in a ring array around the axis of the tray.
5. The cleaning device for high-strength bearing ring processing according to claim 4, characterized in that: The included angle between two adjacent lifting holes is equal.
6. The cleaning device for processing high-strength bearing rings according to claim 1, characterized in that: The tray has oil permeation holes.
7. The cleaning device for high-strength bearing ring processing according to claim 1, characterized in that: Baffles are provided on both the left and right sides of the conveying track.
8. The cleaning device for high-strength bearing ring processing according to claim 7, characterized in that: The inner side of the baffle is provided with guide springs arranged at intervals along the length direction.
9. The cleaning device for machining high-strength bearing rings according to claim 1, characterized in that: The linear reciprocating motion mechanism is connected to the conveying track via a bracket.
10. The cleaning device for machining high-strength bearing rings according to claim 1 or 9, characterized in that: The linear reciprocating motion mechanism is a push rod cylinder.