An automatic ultrasonic cleaning machine

Abstract

The utility model discloses an automatic ultrasonic cleaning machine belongs to ultrasonic cleaning machine technical field, this automatic ultrasonic cleaning machine, including the cleaning of cleaning treatment wire drawing die's cleaning platform and the fixed installation on the cleaning platform's cleaning pool, and the cleaning platform upper end surface fixed location cleaning pool both ends fixed installation has ultrasonic transducer, and the ultrasonic transducer is fixedly connected with the ultrasonic head that is close to the one end of cleaning pool, and the ultrasonic head is connected in the cleaning pool in -through, and the cleaning platform is fixedly installed with ultrasonic generator, be provided with the in -out mechanism of material of the control wire drawing die automation in -out complete ultrasonic cleaning on the cleaning platform, this ultrasonic cleaning machine can control wire drawing die in -out cleaning pool automation, and can accurate control wire drawing die's moving path in the cleaning pool, improve wire drawing die cleaning treatment quality.

Description

Technical Field

[0001] This utility model relates to the field of ultrasonic cleaning machine technology, specifically an automatic ultrasonic cleaning machine. Background Technology

[0002] The cleanliness of the inner wall of the wire drawing die directly affects the surface quality of the wire and the service life of the die. Ultrasonic cleaning achieves deep cleaning through cavitation effect, which can effectively remove stubborn stains such as residual metal shavings, lubricant carbon deposits, and oxide scale from the die hole, while avoiding scratches on the die hole caused by traditional mechanical cleaning.

[0003] For example, patent CN215844591U discloses an automatic cleaning device for optical fiber drawing dies, including a first support and a second support, which are symmetrically arranged. A linear guide rail is provided between the first and second supports, and a die placement rack for placing optical fiber drawing dies is fixedly installed on the linear guide rail. First, the optical fiber drawing die to be cleaned is placed on the die placement rack and installed on the telescopic end of the lifting cylinder. The motor rotates, driving the second synchronous guide rail to rotate, which in turn moves the linear guide rail and the die placement rack. The optical fiber drawing die first enters the circulating cleaning machine for the first step of cleaning, and then sequentially enters the second... In a first, second, and third ultrasonic cleaning machine, the fiber drawing dies are ultrasonically cleaned. The cleaned dies are then placed in a high-temperature dryer to dry the surface alcohol, effectively improving efficiency, reducing labor intensity, and ensuring cleaning results. Some drawing dies have small holes, and when these dies are randomly placed in the ultrasonic cleaning tank, their position directly affects the cleaning effect within the holes. Existing ultrasonic cleaning machines are not convenient for automatically controlling the entry and exit of dies from the cleaning tank, and they are also not convenient for accurately positioning the drawing dies within the cleaning tank, thus affecting the cleaning effect.

[0004] To address the aforementioned issues, there is an urgent need for innovative designs based on existing ultrasonic cleaning machines. Utility Model Content

[0005] The purpose of this invention is to provide an automatic ultrasonic cleaning machine to solve the problems mentioned in the background art, such as the small holes opened on some wire drawing dies, the irregular placement of the wire drawing dies in the ultrasonic cleaning tank, the position of the dies in the cleaning tank being directly related to the cleaning effect within the holes, and the inconvenience of automatically controlling the entry and exit of the dies in the cleaning tank, as well as the inconvenience of positioning the wire drawing dies in the cleaning tank, which affects the cleaning effect of the wire drawing dies.

[0006] To achieve the above objectives, this utility model provides the following technical solution: an automatic ultrasonic cleaning machine, comprising a cleaning table for cleaning wire drawing dies and a cleaning tank fixedly installed on the cleaning table. Ultrasonic transducers are fixedly installed on the upper surface of the cleaning table at both ends of the cleaning tank. An ultrasonic head is fixedly connected to one end of the ultrasonic transducer near the cleaning tank. The ultrasonic head is connected through the cleaning tank. An ultrasonic generator is fixedly installed on the cleaning table. The cleaning table is provided with a feeding and discharging mechanism for controlling the automatic entry and exit of the wire drawing dies to complete ultrasonic cleaning.

[0007] Preferably, the feeding and discharging mechanism includes a feeding chute on one side of the washing tank, a discharging chute connected to the other side of the washing tank, and a storage box corresponding to the outlet of the discharging chute fixedly installed on the washing platform.

[0008] Preferably, an annular slide is fixedly installed in the middle of the cleaning tank, and the annular slide runs through the feeding slide and the unloading slide; a rotating rod is rotatably connected to the cleaning platform, and a turntable assembly is fixedly installed on the rotating rod along the axial direction. The turntable assembly is coaxially distributed with the annular slide, and the annular slide is sleeved below the turntable assembly.

[0009] Preferably, the turntable assembly includes a turntable fixedly mounted on a rotating rod, a limiting plate coaxially fixed in the turntable, and multiple limiting grooves are formed at equal angles along the axial direction on the limiting plate.

[0010] Preferably, the rotating disk has multiple cleaning holes at equal angles along the axial direction, the cleaning holes are connected to the limiting groove, and the position of the cleaning holes corresponds to the position of the ultrasonic head.

[0011] Preferably, a pusher frame is fixedly installed above the feeding chute, and the pusher frame is correspondingly arranged next to the turntable assembly.

[0012] Preferably, two sets of spray nozzles are fixedly installed on the pusher frame, and the two sets of spray nozzles are located at both ends of the feeding slide. The feeding slide has spray holes corresponding to the positions of the spray nozzles.

[0013] Compared with the prior art, the beneficial effects of this utility model are: the automatic ultrasonic cleaning machine can automatically control the entry and exit of wire drawing dies into the cleaning tank through the feeding slide and the unloading slide, and can continuously clean and process multiple wire drawing dies, with high cleaning efficiency.

[0014] The wire drawing die on the feeding chute enters the limiting groove inside the rotating disk. Under the position limitation of the limiting groove, the rotating disk rotates and drives the wire drawing die to move in the cleaning tank, limiting the movement path of the wire drawing die in the cleaning tank. When the wire drawing die rotates to the position between the two sets of ultrasonic heads, the ultrasonic wave is activated, and water flows into the hole of the wire drawing die through the cleaning hole, accurately realizing ultrasonic cleaning of the wire drawing die and improving the cleaning quality.

[0015] A pusher frame is installed on the feeding chute, which can push and separate the wire drawing die on the rotating disk. The wire drawing die enters the feeding chute and corresponds to the two sets of spray nozzles. The spray nozzles act on the holes of the wire drawing die through the spray holes to achieve the function of spraying and drying the holes. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the cleaning table structure of this utility model.

[0017] Figure 2 This is a schematic diagram of the cleaning tank structure of this utility model.

[0018] Figure 3 This is a schematic diagram of the turntable assembly structure of this utility model.

[0019] Figure 4 This is a schematic diagram of the feeding chute structure of this utility model.

[0020] Figure 5 This is a schematic diagram of the rotating disk structure of this utility model.

[0021] Figure 6 This is a schematic diagram of the material feeding chute structure of this utility model.

[0022] Figure 7 This is a schematic diagram of the pusher structure of this utility model.

[0023] In the diagram: 1. Cleaning table; 2. Cleaning tank; 3. Ultrasonic transducer; 4. Ultrasonic head; 5. Ultrasonic generator; 6. Feeding chute; 7. Discharging chute; 8. Storage box; 9. Circular chute; 10. Rotating rod; 11. Turntable assembly; 111. Rotating disc; 112. Limiting disc; 113. Limiting groove; 114. Cleaning hole; 12. Pusher frame; 13. Blowing head; 14. Blowing hole. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Example 1: Please refer to Figures 1-3The present invention provides the following technical solution: an automatic ultrasonic cleaning machine, comprising a cleaning table 1 for cleaning and processing wire drawing dies and a cleaning tank 2 fixedly installed on the cleaning table 1. Ultrasonic transducers 3 are fixedly installed at both ends of the cleaning tank 2 on the upper surface of the cleaning table 1. An ultrasonic head 4 is fixedly connected to one end of the ultrasonic transducer 3 near the cleaning tank 2. The ultrasonic head 4 is connected through the cleaning tank 2. An ultrasonic generator 5 is fixedly installed on the cleaning table 1. The cleaning table 1 is provided with a feeding and discharging mechanism for controlling the automatic entry and exit of the wire drawing die to complete the ultrasonic cleaning.

[0026] Please see Figures 2-6 The feeding and discharging mechanism includes a feeding chute 6 located on one side of the washing tank 2, and a discharging chute 7 connected to the other side of the washing tank 2. A storage box 8 corresponding to the outlet of the discharging chute 7 is fixedly installed on the washing platform 1. An annular chute 9 is fixedly installed in the middle of the washing tank 2, and the annular chute 9 runs through the feeding chute 6 and the discharging chute 7. A rotating rod 10 is rotatably connected to the washing platform 1, and a turntable assembly 11 is fixedly installed on the rotating rod 10 along the axial direction. The turntable assembly 11 is coaxially distributed with the annular chute 9, and the annular chute 9 is sleeved below the turntable assembly 11.

[0027] Please see Figure 4 and Figure 5 The turntable assembly 11 includes a turntable 111 fixedly mounted on a rotating rod 10. A limiting plate 112 is coaxially fixed in the turntable 111, and multiple limiting grooves 113 are formed at equal angles along the axial direction on the limiting plate 112. Multiple cleaning holes 114 are formed at equal angles along the axial direction on the turntable 111. The cleaning holes 114 are connected to the limiting grooves 113, and the positions of the cleaning holes 114 correspond to the positions of the ultrasonic head 4.

[0028] The widths of the feeding chute 6 and the unloading chute 7 are customized according to the thickness of the mold to be cleaned. The wire drawing mold is set at the entrance of the feeding chute 6. The wire drawing mold slides sequentially to the side of the cleaning tank 2 via the feeding chute 6. The motor on the cleaning table 1 controls the rotation of the rotating rod 10 through belt drive. The rotating rod 10 controls the turntable assembly 11 to rotate synchronously. When the wire drawing mold on the feeding chute 6 corresponds to the position of the limiting groove 113 on the turntable 111, the wire drawing mold moves into the limiting groove 113 of the turntable 111 under the action of the sliding force. The rotating disk 111 is controlled to rotate 90° in a single rotation. The rotating disk 111 drives the wire drawing die embedded in the limiting groove 113 to move along the path of the annular slide 9. When the wire drawing die moves to the middle position of the annular slide 9, the wire drawing die is positioned between the two sets of ultrasonic heads 4, and the hole on the wire drawing die corresponds to the position of the cleaning hole 114 on the rotating disk 111. The ultrasonic generator 5 and ultrasonic transducer 3 are run, and the ultrasonic head 4 accurately completes the ultrasonic cleaning of the hole in the wire drawing die through the cleaning hole 114, thereby improving the cleaning quality.

[0029] Example 2: Please refer to Figure 6 and Figure 7 Based on Embodiment 1, a pusher frame 12 is also disclosed, the specific structure of which is as follows: A pusher frame 12 is fixedly installed above the unloading slide 7, and the pusher frame 12 is correspondingly arranged next to the turntable assembly 11. Two sets of spray nozzles 13 are fixedly installed on the pusher frame 12, and the two sets of spray nozzles 13 are arranged at both ends of the unloading slide 7. Spray holes 14 corresponding to the positions of the spray nozzles 13 are opened on the unloading slide 7.

[0030] After ultrasonic cleaning, the wire drawing die rotates with the rotating disk 111 to the position above the side of the feeding slide 7. Under the pushing action of the pusher 12, the wire drawing die in the rotating disk 111 is pushed into the feeding slide 7 to realize automated material discharge. The wire drawing die slides down through the feeding slide 7 into the storage box 8 to complete the cleaning operation.

[0031] When the wire drawing die moves downward in the feeding slide 7, when it moves to the middle position of the two sets of spray holes 14, the spray head 13 accurately sprays through the spray holes 14 to the holes of the wire drawing die, thereby achieving the drying treatment of the holes on the wire drawing die and improving the production quality of the wire drawing die.

[0032] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0033] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. An automatic ultrasonic cleaning machine, comprising a cleaning table (1) for cleaning wire drawing dies and a cleaning tank (2) fixedly installed on the cleaning table (1), characterized in that: The upper surface of the cleaning platform (1) is fixedly located at both ends of the cleaning tank (2) and ultrasonic transducers (3) are fixedly installed. An ultrasonic head (4) is fixedly connected to one end of the ultrasonic transducer (3) near the cleaning tank (2). The ultrasonic head (4) is connected through the cleaning tank (2), and an ultrasonic generator (5) is fixedly installed on the cleaning platform (1). The cleaning table (1) is equipped with a feeding and discharging mechanism that controls the automatic entry and exit of the wire drawing mold to complete the ultrasonic cleaning. The feeding and discharging mechanism includes a feeding slide (6), a discharging slide (7), an annular slide (9), a rotating rod (10), and a turntable assembly (11). The washing pool (2) has a feeding chute (6) on one side and a discharging chute (7) on the other side. A rotating rod (10) is rotatably connected to the washing platform (1). A turntable assembly (11) is fixedly installed on the rotating rod (10) along the axial direction. The turntable assembly (11) is coaxially distributed with the annular chute (9), and the annular chute (9) is sleeved below the turntable assembly (11).

2. The automatic ultrasonic cleaning machine according to claim 1, characterized in that: A storage box (8) corresponding to the outlet of the discharge chute (7) is fixedly installed on the cleaning table (1).

3. An automatic ultrasonic cleaning machine according to claim 1, characterized in that: The cleaning tank (2) is fixedly installed with an annular slide (9) in the middle position. The annular slide (9) is arranged between the loading slide (6) and the unloading slide (7).

4. An automatic ultrasonic cleaning machine according to claim 1, characterized in that: The turntable assembly (11) includes a turntable (111) fixedly installed on a rotating rod (10). A limiting disk (112) is fixed coaxially in the turntable (111). Multiple limiting grooves (113) are provided on the limiting disk (112) at equal angles along the axial direction.

5. An automatic ultrasonic cleaning machine according to claim 4, characterized in that: The rotating disk (111) has multiple cleaning holes (114) at equal angles along the axial direction. The cleaning holes (114) are connected to the limiting groove (113), and the position of the cleaning holes (114) corresponds to the position of the ultrasonic head (4).

6. An automatic ultrasonic cleaning machine according to claim 1, characterized in that: A pusher frame (12) is fixedly installed above the feeding chute (7), and the pusher frame (12) is correspondingly set next to the turntable assembly (11).

7. An automatic ultrasonic cleaning machine according to claim 6, characterized in that: Two sets of spray nozzles (13) are fixedly installed on the pusher frame (12). The two sets of spray nozzles (13) are set at both ends of the feeding slide (7). The feeding slide (7) is provided with spray holes (14) corresponding to the positions of the spray nozzles (13).

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