A device for removing oil from a blasting bead
Patent Information
- Application Number
- CN202522368465.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-07
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-11-07
AI Technical Summary
[0003]本实用新型提供一种爆珠生产的去油清洗装置,解决了通过框架能够装载爆珠,可实现爆珠的清洗,但是通过框架装载爆珠的方式不便于上下料,比较耗费人力和时间的技术问题
本实用新型提供爆珠生产的去油清洗装置,通过上料滑板添加爆珠,爆珠能够由上料滑板滑落至倾斜清洗槽的内部,方便上料,通过电机驱动主轴,主轴表面的赶料板经过倾斜清洗槽时,能够推动爆珠移动,可将爆珠推动至下料滑板,清洗后的爆珠能够由下料滑板滑落,便于对爆珠下料,提高了爆珠的上料效率和下料效率,比较节省人力和时间,赶料过程中滤网能够减少赶料板的旋转阻力,且能够保证爆珠的移动;
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Figure CN224823726U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of popping bead cleaning technology, and in particular to an oil removal and cleaning device for popping bead production. Background Technology
[0002] In the production of popping beads, such as when using the concentric film-forming method for drop molding, the wall material encapsulates the core material and solidifies in a coolant, leaving residues of coolant and other impurities on the surface of the popping beads. If these impurities are not removed, they will affect the quality and taste of the popping beads and may even pose potential health hazards to consumers. A common method is to wash the surface of the popping beads with purified water to remove residual solidification, followed by drying in a low-temperature drying oven to ensure a clean and impurity-free surface. While loading the popping beads into a frame can facilitate cleaning, this method is inconvenient for loading and unloading, consumes considerable manpower and time, and reduces cleaning efficiency. To better address this issue, we propose an oil-removing and cleaning device for popping bead production. Utility Model Content
[0003] This utility model provides an oil removal and cleaning device for the production of popping beads, which solves the technical problem that while popping beads can be loaded and cleaned through a frame, the method of loading popping beads through a frame is inconvenient for loading and unloading, and is relatively labor-intensive and time-consuming. To solve the above-mentioned technical problems, this utility model provides an oil removal and cleaning device for the production of popping beads, including an inclined cleaning tank. A cleaning hopper is fixedly provided in the middle of the bottom end of the inclined cleaning tank. A curved filter screen plate is fixedly provided inside the cleaning hopper. Vertical plates are fixedly provided on both sides of the bottom end of the inclined cleaning tank. A motor is fixedly installed on the front of the inclined cleaning tank. The output shaft of the motor is fixedly connected to a main shaft. A feeding plate is fixedly provided on the surface of the main shaft. A filter screen is fixedly provided on the surface of the feeding plate. An ultrasonic generator is fixedly provided on the back of the inclined cleaning tank.
[0004] Preferably, the bottom end of the inclined cleaning tank is provided with a bottom plate, and positioning holes are provided at the four corners of the top of the bottom plate. The bottom ends of the two vertical plates are respectively welded to the two sides of the top of the bottom plate. The top of the two vertical plates is provided with an arc groove, and the top of the two vertical plates is respectively welded to the two sides of the bottom end of the inclined cleaning tank through the arc groove.
[0005] Preferably, the bottom end of the motor is fixedly connected to a support plate by bolts, and reinforcing ribs are welded to both sides of the bottom end of the support plate. One side of the support plate and one side of the two reinforcing ribs are welded to the front of the inclined cleaning tank. Preferably, a protruding plate is fixedly provided at the middle of both sides of the top of the inclined cleaning tank, and a bearing is provided on the surface of each of the two protruding plates. Both ends of the main shaft are rotatably connected to the two protruding plates respectively through the bearings.
[0006] Preferably, one end of the main shaft and the output shaft of the motor are both fixedly connected to a connecting plate. The two connecting plates are fixedly connected by bolts. A locking block is fixedly provided in the middle of one side of one of the connecting plates, and a locking groove is opened in the middle of one side of the other connecting plate. The locking block and the locking groove are engaged and connected.
[0007] Preferably, a water injection pipe is fixedly provided on the top of one side of the inclined cleaning tank, and the water inlet end of the water injection pipe is connected to a connector.
[0008] Preferably, a feeding slide plate and a discharging slide plate are fixedly connected to both sides of the top of the inclined cleaning tank, and baffle plates are fixedly connected to both sides of the top of the feeding slide plate and both sides of the top of the discharging slide plate.
[0009] Preferably, an electric valve is fixedly installed at the middle of the bottom end of the impurity removal hopper.
[0010] Compared with related technologies, the beneficial effects of this utility model are: This utility model provides an oil removal and cleaning device for the production of popping beads. Popping beads are added through a feeding slide, and the popping beads can slide down from the feeding slide into the interior of the inclined cleaning tank for easy feeding. The main shaft is driven by a motor, and the feeding plate on the surface of the main shaft can push the popping beads to move as it passes through the inclined cleaning tank. The popping beads can be pushed to the unloading slide, and the cleaned popping beads can slide down from the unloading slide for easy unloading. This improves the feeding and unloading efficiency of popping beads and saves manpower and time. During the feeding process, the filter screen can reduce the rotational resistance of the feeding plate and ensure the movement of the popping beads. An ultrasonic generator emits ultrasonic waves, which create elastic impacts on the surface of the popping beads, causing dirt, stains, and dust to peel off. A curved filter plate is installed in the middle of the bottom of the inclined cleaning tank to filter impurities from the popping beads. During the cleaning process, impurities in the popping beads fall through the filter holes on the curved filter plate into the impurity removal hopper. The impurity removal hopper collects and stores the impurities. By opening the electric valve, wastewater and impurities can be discharged, facilitating the cleaning of impurities. Attached Figure Description
[0011] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a cross-sectional structural diagram of the present invention; Figure 3 This is an enlarged structural diagram of point A in this utility model; Figure 4 This is a schematic diagram of the structure of the vertical plate of this utility model.
[0012] The following are labeled in the diagram: 1. Inclined cleaning tank; 2. Impurity removal hopper; 3. Curved filter screen; 4. Electric valve; 5. Vertical plate; 6. Arc-shaped groove; 7. Base plate; 8. Motor; 9. Support plate; 10. Reinforcing rib plate; 11. Water injection pipe; 12. Convex plate; 13. Feeding slide plate; 14. Bearing; 15. Main shaft; 16. Connecting plate; 17. Clamping block; 18. Feeding plate; 19. Positioning hole; 20. Filter screen; 21. Discharge slide plate; 22. Baffle plate; 23. Ultrasonic generator. Detailed Implementation
[0013] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.
[0014] See Figure 1-4 A degreasing and cleaning device for producing popping beads includes an inclined cleaning tank 1. A cleaning hopper 2 is fixedly installed at the center of the bottom of the inclined cleaning tank 1. A curved filter screen plate 3 is fixedly installed inside the cleaning hopper 2. An electric valve 4 is fixedly installed at the center of the bottom of the cleaning hopper 2. Vertical plates 5 are fixedly installed on both sides of the bottom of the inclined cleaning tank 1. A motor 8 is fixedly installed on the front of the inclined cleaning tank 1. The output shaft of the motor 8 is fixedly connected to a main shaft 15. A feeding plate 18 is fixedly installed on the surface of the main shaft 15. A filter screen 20 is fixedly installed on the surface of the feeding plate 18. An ultrasonic generator 23 is fixedly installed on the back of the inclined cleaning tank 1. The top two sides of the inclined cleaning tank 1 are respectively fixedly connected to the loading slide plate 13 and the unloading slide plate 21. The top two sides of the loading slide plate 13 and the top two sides of the unloading slide plate 21 are fixedly connected to the baffle plate 22. The popping beads are added by the loading slide plate 13, and the popping beads can slide down from the loading slide plate 13 into the interior of the inclined cleaning tank 1 for easy loading. The motor 8 drives the main shaft 15. When the feeding plate 18 on the surface of the main shaft 15 passes through the inclined cleaning tank 1, it can push the popping beads to move and push the popping beads to the unloading slide plate 21. The cleaned popping beads can slide down from the unloading slide plate 21 for easy unloading.
[0015] See Figure 1 and Figure 4 The bottom of the inclined cleaning tank 1 is provided with a base plate 7. The four corners of the top of the base plate 7 are provided with positioning holes 19. The bottom ends of the two upright plates 5 are welded to the two sides of the top of the base plate 7 respectively. The top of the two upright plates 5 is provided with an arc groove 6. The top of the two upright plates 5 are welded to the two sides of the bottom of the inclined cleaning tank 1 respectively through the arc groove 6. The arc groove 6 can increase the welding area between the upright plates 5 and the inclined cleaning tank 1. The base plate 7 can support the inclined cleaning tank 1 through the two upright plates 5. The base plate 7 can be fixed through the positioning holes 19.
[0016] See Figure 1 The bottom end of the motor 8 is fixedly connected to a support plate 9 by bolts. Both sides of the bottom end of the support plate 9 are welded with reinforcing ribs 10. One side of the support plate 9 and one side of the two reinforcing ribs 10 are welded to the front of the inclined cleaning tank 1. The support plate 9 can support the motor 8, and the reinforcing ribs 10 can reinforce the support plate 9.
[0017] See Figure 1 and Figure 3 The inclined cleaning tank 1 has two protruding plates 12 fixedly installed in the middle of the top two sides. The surfaces of the two protruding plates 12 are provided with bearings 14. The two ends of the main shaft 15 are rotatably connected to the two protruding plates 12 through the bearings 14. The protruding plates 12 can support the main shaft 15 through the bearings 14, which can ensure the rotation of the main shaft 15.
[0018] See Figure 3 One end of the main shaft 15 and the output shaft of the motor 8 are both fixedly connected to a connecting plate 16. The two connecting plates 16 are fixedly connected by bolts. A locking block 17 is fixedly provided in the middle of one side of one connecting plate 16, and a locking groove is opened in the middle of one side of the other connecting plate 16. The locking block 17 is engaged with the locking groove. The main shaft 15 can be connected to the output shaft of the motor 8 through the connecting plate 16. By engaging the locking block 17 with the locking groove, the locking block 17 can transmit torque and prevent torque from being transmitted to the bolt.
[0019] See Figure 1 A water injection pipe 11 is fixedly installed on the top of one side of the inclined cleaning tank 1. The water inlet end of the water injection pipe 11 is connected to a connector, which allows the water injection pipe 11 to be connected to a water source, making it convenient to inject water into the inclined cleaning tank 1.
[0020] In summary, in this invention, the operator first injects clean water into the inclined cleaning tank 1 through the water injection pipe 11. The inclined cleaning tank 1 can store clean water. Then, popping beads are added through the feeding slide plate 13. The popping beads can slide down from the feeding slide plate 13 into the interior of the inclined cleaning tank 1. Afterwards, ultrasonic waves are emitted by the ultrasonic generator 23. The high-frequency sound waves of the ultrasonic waves form an elastic impact on the surface of the popping beads. Combined with the clean water, this can cause dirt, stains, and dust to be removed from the surface of the popping beads. Then, the motor 8 drives the main shaft 15. When the feeding plate 18 on the surface of the main shaft 15 passes through the inclined cleaning tank 1, it can... Pushing the popping beads to move them can push them to the feeding slide plate 21. After cleaning, the popping beads can slide off the feeding slide plate 21, thus improving the feeding and discharging efficiency of the popping beads. During the feeding process, the filter screen 20 can reduce the rotational resistance of the feeding plate 18 and ensure the movement of the popping beads. Impurities in the popping beads can fall into the impurity removal hopper 2 through the filter holes on the surface of the curved filter screen plate 3. The impurity removal hopper 2 can collect and store impurities. After the popping beads are cleaned, the staff can open the electric valve 4 to discharge sewage and impurities, thus cleaning the impurities.
[0021] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0022] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A degreasing and cleaning device for the production of popping beads, comprising an inclined cleaning tank (1), characterized in that: A cleaning hopper (2) is fixedly provided in the middle of the bottom end of the inclined cleaning tank (1). A curved filter plate (3) is fixedly provided inside the cleaning hopper (2). A vertical plate (5) is fixedly provided on both sides of the bottom end of the inclined cleaning tank (1). A motor (8) is fixedly installed on the front of the inclined cleaning tank (1). A main shaft (15) is fixedly connected to the output shaft of the motor (8). A feeding plate (18) is fixedly provided on the surface of the main shaft (15). A filter (20) is fixedly provided on the surface of the feeding plate (18). An ultrasonic generator (23) is fixedly provided on the back of the inclined cleaning tank (1).
2. The degreasing and cleaning device for producing popping beads according to claim 1, characterized in that, The bottom end of the inclined cleaning tank (1) is provided with a bottom plate (7). The four corners of the top of the bottom plate (7) are provided with positioning holes (19). The bottom ends of the two vertical plates (5) are respectively welded to the two sides of the top of the bottom plate (7). The top of the two vertical plates (5) is provided with an arc groove (6). The top of the two vertical plates (5) is respectively welded to the two sides of the bottom end of the inclined cleaning tank (1) through the arc groove (6).
3. The degreasing and cleaning device for producing popping beads according to claim 1, characterized in that, The bottom end of the motor (8) is fixedly connected to a support plate (9) by bolts. Both sides of the bottom end of the support plate (9) are welded with reinforcing ribs (10). One side of the support plate (9) and one side of the two reinforcing ribs (10) are welded to the front of the inclined cleaning tank (1).
4. The degreasing and cleaning device for producing popping beads according to claim 1, characterized in that, The inclined cleaning tank (1) has two protruding plates (12) fixedly installed in the middle of the top two sides. The surfaces of the two protruding plates (12) are provided with bearings (14). The two ends of the main shaft (15) are rotatably connected to the two protruding plates (12) respectively through the bearings (14).
5. The degreasing and cleaning device for producing burst beads according to claim 1, characterized in that, One end of the main shaft (15) and the output shaft of the motor (8) are both fixedly connected to a connecting plate (16). The two connecting plates (16) are fixedly connected by bolts. One of the connecting plates (16) has a locking block (17) fixedly provided in the middle of one side, and the other connecting plate (16) has a locking groove in the middle of one side. The locking block (17) engages with the locking groove.
6. The degreasing and cleaning device for producing popping beads according to claim 1, characterized in that, A water injection pipe (11) is fixedly installed on the top of one side of the inclined cleaning tank (1), and a connector is connected to the water inlet end of the water injection pipe (11).
7. The degreasing and cleaning device for producing popping beads according to claim 1, characterized in that, The top two sides of the inclined cleaning tank (1) are respectively fixedly connected to the loading slide plate (13) and the unloading slide plate (21), and the top two sides of the loading slide plate (13) and the unloading slide plate (21) are respectively fixedly connected to the baffle plate (22).
8. The degreasing and cleaning device for producing popping beads according to claim 1, characterized in that, An electric valve (4) is fixedly installed in the middle of the bottom end of the impurity removal hopper (2).