Resin mandrel cleaning machine

Abstract

The utility model relates to cleaning device technical field, concretely relates to a resin core rod cleaning machine, including machine table, cleaning frame and drying mechanism, drying mechanism includes support, sealing cover, fan heater, air distribution pipe, air outlet pipe, servo electric jar, guiding device, placing device and exhaust device, the workpiece cleaning is completed in this application, can directly put into the filter and collection of placing device, then through fan heater work, and realize quick drying under the cooperation of air distribution pipe and air outlet pipe etc. parts, greatly reduce the transfer distance, and then solve the existing cleaning device when the workpiece drying after workpiece cleaning, the transfer time of workpiece increases a lot, and the problem of inconvenient use of processing.

Description

Technical Field

[0001] This utility model relates to the field of cleaning device technology, and in particular to a resin core rod cleaning machine. Background Technology

[0002] Resin core rods are a common type of resin component. During processing, a cleaning process is required to remove impurities from their surface before proceeding to the next processing step.

[0003] However, the existing cleaning devices have the following problems: the cleaning device and the drying device are mostly set up separately. After the workpiece is cleaned, it needs to be transferred to the drying equipment for drying before the next process can be carried out. However, in the existing factory processing, the cleaning area and the drying area are mostly set up in different workshops, which greatly increases the transfer time of the workpiece and makes the processing inconvenient. Utility Model Content

[0004] The purpose of this invention is to provide a resin core rod cleaning machine that solves the problem that existing cleaning devices cause a significant increase in workpiece transfer time and inconvenience in processing and use during the drying process after cleaning.

[0005] To achieve the above objectives, this utility model provides a resin core rod cleaning machine, including a machine base, a cleaning frame installed on the left side of the machine base, and a drying mechanism;

[0006] The drying mechanism includes a support frame, a sealing cover, a heater, a distribution duct, an outlet duct, a servo cylinder, a guide device, a placement device, and an exhaust device. The support frame is installed on the rear side of the machine platform. The sealing cover is located on the top of the drying area on the right side of the machine platform. The heater is installed on the top of the sealing cover, and its outlet duct is connected to the inlet of the distribution duct via a movable pipe. The distribution duct is installed inside the sealing cover. Multiple outlet ducts are connected to the distribution duct and welded together. The servo cylinder is installed on the top of the support frame, and its output end is connected to the sealing cover. The guide device is located on the side of the sealing cover near the support frame. The placement device is supported and limited by L-shaped plates symmetrically installed on the inner wall of the drying area of ​​the machine platform. The exhaust device is located on the right side of the machine platform and is connected to the drying area on the right side of the machine platform.

[0007] The cleaning frame is equipped with a handle and is positioned by a positioning rod. The positioning rod is threadedly connected to the machine base and slidably connected to the cleaning frame.

[0008] The placement device includes a filter frame and a lifting frame. The filter frame is slidably connected to the machine base and is limited at the bottom by four L-shaped plates. The lifting frame is symmetrically welded to the top of the filter frame.

[0009] The exhaust device includes a fixed frame and a protective net. The fixed frame is installed on the right side of the machine, and its highest point after installation will be lower than the bottom of the filter frame. The protective net is welded to the fixed frame.

[0010] The resin core rod cleaning machine also includes a convenient mechanism, which includes a water inlet and a manual valve. The water inlet is installed on the front side of the machine platform, and its outlet can be connected to a flexible rubber water pipe. The manual valve is installed on the water inlet side of the water inlet and is connected to an external water supply pipe through the flexible rubber water pipe.

[0011] This utility model discloses a resin core rod cleaning machine. During cleaning, the cleaning fluid and workpiece are placed in a cleaning frame for easy cleaning by workers. After cleaning, the cleaning frame is removed, and the workpiece and cleaning fluid are poured into a placement device. This placement device filters the cleaning fluid but collects the workpiece. Wastewater is discharged to a wastewater recovery pipe through a drain pipe at the bottom right side of the machine. The workpiece is then laid horizontally, and a servo cylinder is used to move a sealing cover downwards, bringing it to contact the top of the machine. A heater then provides hot air, which is finally exhausted through multiple exhaust pipes and blown onto the workpiece surface for drying. The hot air is then exhausted to the outside through an exhaust system. In this application, after cleaning, the workpiece can be directly placed into the placement device for filtration and collection, and then quickly dried by the heater and the assistance of the distribution and exhaust pipes. This significantly reduces the transfer distance and solves the problem of increased transfer time and inconvenience in processing existing cleaning devices when drying the workpiece after cleaning. Attached Figure Description

[0012] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below.

[0013] Figure 1 This is a schematic diagram of the overall structure of the resin core rod cleaning machine according to the first embodiment of this utility model.

[0014] Figure 2 This is a schematic diagram of the machine tool according to the first embodiment of this utility model.

[0015] Figure 3 This is a structural schematic diagram of the fixed frame according to the first embodiment of this utility model.

[0016] Figure 4 This is a schematic diagram of the structure of the filter frame according to the first embodiment of this utility model.

[0017] Figure 5 This is a schematic diagram of the overall structure of the resin core rod cleaning machine according to the second embodiment of this utility model.

[0018] In the diagram: 101-Machine base, 102-Cleaning frame, 103-Bracket, 104-Sealing cover, 105-Warm air blower, 106-Distribution duct, 107-Outlet duct, 108-Servo electric cylinder, 109-Guide device, 110-Handle, 111-Positioning rod, 112-Filter frame, 113-Lifting frame, 114-Fixing frame, 115-Protective net, 116-L-shaped plate, 201-Water inlet seat, 202-Manual valve. Detailed Implementation

[0019] The embodiments of the present invention are described in detail below. Examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, but should not be construed as limiting the present invention.

[0020] Example 1:

[0021] like Figures 1 to 4 As shown, where Figure 1 This is a schematic diagram of the overall structure of the resin core rod cleaning machine. Figure 2 This is a structural diagram of the machine. Figure 3 This is a structural diagram of a fixed frame. Figure 4 This is a structural diagram of a filter frame. This utility model provides a resin core rod cleaning machine: it includes a machine base 101, a cleaning frame 102, and a drying mechanism. The drying mechanism includes a support 103, a sealing cover 104, a warm air blower 105, a distribution duct 106, an outlet duct 107, a servo cylinder 108, a guiding device 109, a placement device, and an exhaust device. The placement device includes a filter frame 112 and a lifting frame 113. The exhaust device includes a fixing frame 114 and a protective net 115. The aforementioned solution solves the problem of significantly increased workpiece transfer time and inconvenience in processing and use when existing cleaning devices require drying after cleaning. It is understood that the aforementioned solution can reduce workpiece transfer time.

[0022] In this embodiment, a cleaning frame 102 is installed on the left side of the machine base 101. The cleaning frame 102 can hold cleaning fluid and place the workpiece for cleaning. A PLC control box is installed on the rear side wall of the machine base 101, and control components such as PLC are installed inside the box. A control panel is installed on the top right side. In addition, the circuits, electronic components and modules involved in this utility model are all existing technologies, which can be fully implemented by those skilled in the art, and need not be elaborated. The content protected by this utility model does not involve the improvement of software and methods.

[0023] The bracket 103 is installed on the rear side of the machine platform 101. The sealing cover 104 is located on the top of the drying area on the right side of the machine platform 101. The warm air blower 105 is installed on the top of the sealing cover 104, and its air outlet pipe is connected to the inlet of the air distribution pipe 106 through a movable pipe. The air distribution pipe 106 is installed inside the sealing cover 104. Multiple air outlet pipes 107 are connected to the air distribution pipe 106 and welded and fixed. The servo electric cylinder 108 is installed on the top of the bracket 103, and its output end is connected to the sealing cover 104. The guide device 109 is located on the side of the sealing cover 104 near the bracket 103. The placement device is supported and limited by L-shaped plates 116 symmetrically installed on the inner wall of the drying area of ​​the machine platform 101. The exhaust device is located on the right side of the machine platform 101 and is connected to the drying area on the right side of the machine platform 101. The bracket 103 is fixed by positioning pins and bolts. The servo cylinder 108 is mounted on its top using countersunk bolts arranged from bottom to top. When the servo cylinder 108 raises the sealing cover 104 to its highest position, the filter frame 112 can be completely removed, and the cleaning frame 102 will not interfere with the tilting of workpieces. The heater 105 is fixed by bolts. A rectangular cavity is provided at the bottom of the sealing cover 104. The air distribution pipe 106 is a rectangular tube, fixed in the rectangular cavity by bolts. The top round tube of the air distribution pipe 106 passes through the mating hole of the sealing cover 104 and connects to the outlet of the heater 105 through a movable pipe (such as a heat-resistant flexible rubber tube). An O-ring heat-resistant rubber sealing ring is installed in the O-ring mounting groove within the mating hole to seal the air distribution pipe 106 with the sealing cover 104. The machine base 101 is equipped with a blocking structure to ensure that warm air can only be discharged from the through hole of the filter frame 112. A disc is mounted on the output end of the servo cylinder 108 via countersunk bolts, and the disc is connected to the sealing cover 104 by bolts. The guiding device 109 consists of a guide rod and a T-shaped linear sliding bearing. The guide rod is integrally formed with the sealing cover 104, and the T-shaped linear sliding bearing is fixed to the bracket 103 by bolts. The placement device is used for filtering cleaning fluid and collecting workpieces. The exhaust device is used for discharging warm air.

[0024] Secondly, the cleaning frame 102 is provided with a handle 110, which is positioned in conjunction with a positioning rod 111. The positioning rod 111 is threadedly connected to the machine base 101 and slidably connected to the cleaning frame 102. The handle 110 facilitates the removal and installation of the cleaning frame 102, and the bottom of the positioning rod 111 has an externally threaded stepped portion for easy installation, while the top end face has an internal hexagonal hole for easy rotation for installation and disassembly.

[0025] Then, the filter frame 112 is slidably connected to the machine base 101, and its bottom is limited by four L-shaped plates 116; the lifting frame 113 is symmetrically welded to the top of the filter frame 112. The bottom of the filter frame 112 is provided with multiple filter holes, the size of which is smaller than the diameter of the core rod, and the L-shaped plates 116 are fixed by countersunk bolts. The lifting frame 113 facilitates the removal and installation of the filter frame 112, and the lifting frame 113 does not contact the sealing cover 104 during sealing.

[0026] Finally, the fixing frame 114 is installed on the right side of the machine base 101, and its highest point after installation will be lower than the bottom position of the filter frame 112; the protective net 115 is welded to the fixing frame 114. The fixing frame 114 is fixed by bolts, and the protective net 115 is welded inside its rectangular cavity.

[0027] When using this utility model to solve the problem of significantly increased workpiece transfer time and inconvenience in processing and use when drying workpieces after cleaning using existing cleaning devices, the cleaning frame 102 is used to hold cleaning fluid and workpieces for easy cleaning by workers. Furthermore, after cleaning, the cleaning frame 102 is removed and the workpieces and cleaning fluid are poured into the filter frame 112. Wastewater falls through the filter holes of the filter frame 112 and is finally discharged into the wastewater recovery pipe through the drain pipe at the bottom right side of the machine base 101. Then, the workpieces are laid horizontally, and the surface of the workpieces can be rinsed by scooping up clean water. Spacing is set between the workpieces during laying to facilitate the downward movement and discharge of warm air. The servo cylinder 108 is controlled to move the sealing cover 104 downwards and just touch the bottom. The hot air is connected to the top of the machine base 101, and then the warm air blower 105 provides hot air. The hot air is finally discharged through multiple air outlet pipes 107 and blown onto the surface of the workpiece to achieve drying. Finally, the hot air is discharged to the outside through the protective net 115. During the drying process, after a certain period of drying, the worker wearing heat-resistant gloves can rotate and turn the workpiece over, and then continue drying for a certain period of time. After the workpiece is cleaned in this application, it can be directly placed into the filter frame 112 for filtration and collection. Then, the warm air blower 105 works, and with the cooperation of the air distribution pipe 106 and the air outlet pipe 107 and other components, it can achieve rapid drying, which greatly reduces the transfer distance and solves the problem that the transfer time of the workpiece is greatly increased and the processing is inconvenient when the existing cleaning device is used for drying after cleaning.

[0028] Example 2:

[0029] like Figure 5 As shown, where Figure 5This is a schematic diagram of the overall structure of a resin core rod cleaning machine. Based on the first embodiment, this utility model provides a resin core rod cleaning machine, which also includes a convenient mechanism, including a water inlet seat 201 and a manual valve 202.

[0030] The water inlet 201 is installed on the front side of the machine base 101, and its outlet can be connected to a flexible rubber water pipe. The manual valve 202 is installed on the water inlet side of the water inlet 201 and is connected to an external water supply pipe through a flexible rubber water pipe. The water inlet 201 is fixed with bolts, and its outlet is connected to a flexible rubber water pipe through a clamp. The flange of the manual valve 202 is connected to the flange on the water inlet 201 through a screw and nut.

[0031] In this embodiment, by connecting a flexible rubber water pipe to the outlet of the water inlet 201, the operator can quickly rinse the workpiece by opening the manual valve 202 and moving the flexible rubber water pipe when the workpiece needs to be cleaned after being poured into the filter frame 112.

[0032] The above-disclosed embodiments are merely one or more preferred embodiments of this application and should not be construed as limiting the scope of this application. Those skilled in the art can understand that all or part of the processes for implementing the above embodiments and equivalent changes made in accordance with the claims of this application still fall within the scope of this application.

Claims

1. A resin core rod cleaning machine, comprising a machine base, wherein a cleaning frame is installed on the left side of the machine base, characterized in that, It also includes a drying mechanism; The drying mechanism includes a support frame, a sealing cover, a heater, a distribution duct, an outlet duct, a servo cylinder, a guide device, a placement device, and an exhaust device. The support frame is installed on the rear side of the machine platform. The sealing cover is located on the top of the drying area on the right side of the machine platform. The heater is installed on the top of the sealing cover, and its outlet duct is connected to the inlet of the distribution duct via a movable pipe. The distribution duct is installed inside the sealing cover. Multiple outlet ducts are connected to the distribution duct and welded together. The servo cylinder is installed on the top of the support frame, and its output end is connected to the sealing cover. The guide device is located on the side of the sealing cover near the support frame. The placement device is supported and limited by L-shaped plates symmetrically installed on the inner wall of the drying area of ​​the machine platform. The exhaust device is located on the right side of the machine platform and is connected to the drying area on the right side of the machine platform.

2. The resin core rod cleaning machine as described in claim 1, characterized in that, The cleaning frame is equipped with a handle and is positioned by a positioning rod. The positioning rod is threadedly connected to the machine base and slidably connected to the cleaning frame.

3. The resin core rod cleaning machine as described in claim 1, characterized in that, The placement device includes a filter frame and a lifting frame. The filter frame is slidably connected to the machine base and is limited at the bottom by four L-shaped plates. The lifting frame is symmetrically welded to the top of the filter frame.

4. The resin core rod cleaning machine as described in claim 3, characterized in that, The exhaust device includes a fixed frame and a protective net. The fixed frame is installed on the right side of the machine base, and its highest point after installation will be lower than the bottom of the filter frame. The protective net is welded to the fixed frame.

5. The resin core rod cleaning machine as described in claim 1, characterized in that, The resin core rod cleaning machine also includes a convenient mechanism, which includes a water inlet and a manual valve. The water inlet is installed on the front side of the machine platform, and its outlet can be connected to a flexible rubber water pipe. The manual valve is installed on the water inlet side of the water inlet and is connected to an external water supply pipe through the flexible rubber water pipe.

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