A gummy candy powder removing device for experiments
Patent Information
- Application Number
- CN202522495038.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-25
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-11-25
AI Technical Summary
[0002]目前使用淀粉模具研发软糖产品时,需要将冷却成型完成后的软糖与表面的淀粉分离,但是软糖与淀粉粘接原因导致淀粉分离较为困难,使用传统的过筛方法,分离后淀粉仍然有较多粘附在软糖表面,光洁度是软糖产品合格的关键指标,而如何模拟大生产进行小批量除粉作业,一直是困扰软糖研发人员的难题,此前依赖手工过筛的方式,不仅效率低下、劳动强度大,还会导致现场粉尘飞扬,无法满足合格产品的质量要求影响研发软糖外观和检测指标,且过筛作业现场会出现淀粉的粉尘弥漫情况,导致工作人员的作业环境较为恶劣,基于此,我们提出一种能够改善工作人员作业环境质量且提升淀粉与软糖分离效果的除粉装置
[0013]与现有技术相比,本实用新型的有益效果是:将粘附有淀粉的软糖通过进料口倒入滚筒中,安装筒盖后通过传动组件带动滚筒转动,在此过程中利用导流板能够更好的对软糖进行翻动,滚筒滚动时软糖受离心力的作用能够促使淀粉与软糖表面产生松动,同时通过外部高压气源向吹扫管内泵入压缩空气,软糖在翻动过程中通过高压气流对软糖表面进行吹扫,从而使得软糖表面的淀粉能够有效分离,而分离的淀粉会经过除尘件配合吸尘器进行有效吸附,而淀粉能够通过吸尘器被集中吸附于吸尘器的过滤袋中,进而实现了淀粉的集中收集,该装置使用时不仅能够对软糖表面淀粉进行有效分离,而且能够对分离的淀粉进行集中收集,不仅提升了产品的光洁度,而且提升了工作人员的工作效率,改善了作业环境。
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Figure CN224823747U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of gummy candy powder removal devices, specifically relating to a gummy candy powder removal device for laboratory use. Background Technology
[0002] Currently, when developing gummy products using starch molds, it is necessary to separate the starch from the surface of the cooled and molded gummy. However, the adhesion between the gummy and the starch makes starch separation difficult. Using traditional sieving methods, a significant amount of starch still adheres to the surface of the gummy after separation. Smoothness is a key indicator for the quality of gummy products. How to simulate large-scale production for small-batch desizing has always been a problem for gummy R&D personnel. Previously, relying on manual sieving was not only inefficient and labor-intensive, but also caused dust to fly around, failing to meet the quality requirements of qualified products and affecting the appearance and testing indicators of the developed gummy. Furthermore, the sieving process resulted in starch dust permeating the work area, leading to a harsh working environment for the staff. Based on this, we propose a desizing device that can improve the quality of the working environment for staff and enhance the separation effect between starch and gummy. Utility Model Content
[0003] The purpose of this invention is to provide a powder removal device for experimental gummy candies, which aims to solve the problems mentioned in the background art.
[0004] To achieve the above objectives, this utility model provides the following technical solution: a powder removal device for experimental soft candy, comprising a workbench, with a first mounting shell and a second mounting shell fixedly installed at both ends of the top surface of the workbench, a roller disposed between the first and second mounting shells, a feed inlet on the surface of the roller, a detachable cover installed at the feed inlet, a first bearing embedded at one end of the roller, an opening at the other end of the roller with a rotating tube fixedly connected thereto, a second bearing embedded on one side of the first mounting shell, the rotating tube fixedly installed in the inner ring of the second bearing, a dust removal component in the shape of an inverted Z fixedly connected inside the roller at the opening, a dust removal chamber inside the dust removal component, a dust removal hole penetrating the dust removal chamber on the lower surface of the dust removal component, a third bearing embedded on one side of the second mounting shell, and a rotating shaft fixedly connected to the outer wall of the roller at one end of the first bearing. The shaft is fixedly connected to the inner ring of the third bearing. A transmission assembly for driving the rotating shaft to rotate is installed inside the second mounting housing. A through hole is opened in the middle of the rotating shaft. A blowpipe is inserted into the through hole. One end of the blowpipe extends into the drum and its surface is fixedly connected to the inner ring of the first bearing. Several blowpipe holes are opened on the surface of the blowpipe inside the drum. The other end of the blowpipe passes through the second mounting housing and extends to the outside and is connected to a connector. A high-pressure air source is connected to the connector. The blowpipe is fixedly connected to the second mounting housing. One end of the rotating tube inside the first mounting housing is connected to a rotary joint. The rotary joint is connected to the horizontal end of the L-shaped suction pipe. The vertical end of the L-shaped suction pipe passes through the first mounting housing and the top surface of the workbench and extends to the bottom. The vertical end of the L-shaped suction pipe is fixedly connected to the first mounting housing and the workbench. A vacuum cleaner is placed on the bottom surface of the workbench. The dust removal pipe of the vacuum cleaner is connected to the vertical end of the L-shaped suction pipe.
[0005] As a preferred technical solution of this utility model, the transmission component includes a first pulley and a speed-regulating motor. The first pulley has an opening in the middle, and the end of the rotating shaft is disposed in the opening and fixedly connected to the first pulley. The speed-regulating motor is fixedly installed in the second housing, and the output shaft of the speed-regulating motor is fixedly connected to the second pulley. A transmission belt is installed between the first pulley and the second pulley.
[0006] As a preferred technical solution of this utility model, a sealing strip is installed on the inner wall of the cylinder cover, and a first connector is fixedly installed at both ends of the outer wall surface of the cylinder cover. A second connector is fixedly installed at both ends of the surface of the roller located at the feed inlet. A connecting hole is opened on the surface of the first connector and the second connector, and a bolt is installed in the connecting hole between the first connector and the second connector located at the same end.
[0007] As a preferred technical solution of this utility model, a guide plate is fixedly installed on the inner wall of the roller.
[0008] As a preferred technical solution of this utility model, there is a gap between the inner wall of the through hole and the surface of the purge tube.
[0009] As a preferred technical solution of this utility model, the size of the cylinder cover is larger than the opening size, and when the cylinder cover is installed on the surface of the roller, the opening is located inside the sealing strip.
[0010] As a preferred embodiment of this invention, the first bearing, the second bearing, and the third bearing are all sealed bearings.
[0011] As a preferred technical solution of this utility model, the bottom end of the workbench is equipped with universal wheels with braking function.
[0012] As a preferred technical solution of this utility model, a controller is installed on the surface of the first mounting shell. The surface of the controller is provided with a dust removal button for controlling the operation of the vacuum cleaner, a motor button for controlling the operation of the speed-regulating motor, and a speed knob for controlling the speed of the speed-regulating motor.
[0013] Compared with existing technologies, the beneficial effects of this invention are as follows: Starch-coated gummies are poured into a drum through the inlet. After the drum cover is installed, the drum rotates via a transmission assembly. During this process, a guide plate effectively agitates the gummies. As the drum rotates, the centrifugal force loosens the starch from the gummies' surface. Simultaneously, compressed air is pumped into the blowing pipe from an external high-pressure air source. During the agitation, the high-pressure airflow blows across the gummies' surface, effectively separating the starch. The separated starch is then effectively adsorbed by a dust collector and vacuum cleaner. The starch is collected in the vacuum cleaner's filter bag, achieving centralized starch collection. This device not only effectively separates starch from the gummies' surface but also collects it, improving product smoothness, increasing worker efficiency, and enhancing the working environment. Attached Figure Description
[0014] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:
[0015] Figure 1 This is one of the structural schematic diagrams of this utility model;
[0016] Figure 2 This is the second structural schematic diagram of the present invention;
[0017] Figure 3 This is a schematic diagram of the structure of the middle cylinder cover of this utility model;
[0018] Figure 4 This is a cross-sectional structural diagram of the present invention;
[0019] Figure 5 In this utility model Figure 1 Enlarged structural diagram at point A;
[0020] Figure 6 In this utility model Figure 4 Enlarged structural diagram at point B;
[0021] Figure 7 In this utility model Figure 4 A magnified structural diagram located at point C.
[0022] In the diagram: 1. Workbench; 2. First mounting shell; 3. Second mounting shell; 4. Roller; 5. Feed inlet; 6. Cylinder cover; 7. First bearing; 8. Rotating tube; 9. Second bearing; 10. Dust removal component; 11. Dust removal chamber; 12. Dust removal hole; 13. Third bearing; 14. Rotating shaft; 15. Transmission assembly; 151. First pulley; 152. Speed-regulating motor; 153. Second pulley; 154. Transmission belt; 16. Through hole; 17. Blowing pipe; 18. Connector; 19. Rotary joint; 20. L-shaped suction pipe; 21. Vacuum cleaner; 22. Sealing strip; 23. First connector; 24. Second connector; 25. Connecting hole; 26. Bolt; 27. Guide plate; 28. Caster wheel; 29. Controller; 30. Blowing hole. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0024] Please see Figures 1-7This utility model provides the following technical solution: A powder removal device for experimental soft candy, including a workbench 1. A first mounting shell 2 and a second mounting shell 3 are fixedly installed at both ends of the top surface of the workbench 1. A roller 4 is arranged between the first mounting shell 2 and the second mounting shell 3. A feed inlet 5 is opened on the surface of the roller 4. A cylinder cover 6 is detachably installed at the feed inlet 5. A first bearing 7 is embedded at one end of the roller 4. An opening is opened at the other end of the roller 4 and a rotating tube 8 is fixedly connected to the opening. A second bearing 9 is embedded on one side of the first mounting shell 2. The rotating tube 8 is fixedly installed in the inner ring of the second bearing 9. A dust removal component 10 in the shape of an inverted Z is fixedly connected at the opening inside the roller 4. A dust removal chamber 11 is opened inside the dust removal component 10. A dust removal hole 12 penetrating the dust removal chamber 11 is opened on the lower surface of the dust removal component 10. A third bearing 13 is embedded on one side of the second mounting shell 3. A rotating shaft 14 is fixedly connected to the outer wall of one end of the roller 4 located at the first bearing 7. The rotating shaft 14 is fixedly connected to the inner ring of the third bearing 13. Next, a transmission assembly 15 for driving the rotating shaft 14 is installed inside the second mounting housing 3. A through hole 16 is opened in the middle of the rotating shaft 14, and a purge pipe 17 is inserted into the through hole 16. One end of the purge pipe 17 extends into the drum 4 and its surface is fixedly connected to the inner ring of the first bearing 7. The other end of the purge pipe 17 passes through the second mounting housing 3 and extends to the outside, and is connected to the connector 18. The connector 18 is connected to a high-pressure air source. The purge pipe 17 is fixedly connected to the second mounting housing 3 and is located inside the drum 4. The surface is provided with several blowing holes 30. One end of the rotating tube 8 located inside the first mounting shell 2 is connected to the rotary joint 19. The rotary joint 19 is connected to the horizontal end of the L-shaped suction tube 20. The vertical end of the L-shaped suction tube 20 passes through the top surface of the first mounting shell 2 and the workbench 1 and extends to the bottom. The vertical end of the L-shaped suction tube 20 is fixedly connected to the first mounting shell 2 and the workbench 1. A vacuum cleaner 21 is placed on the bottom surface of the workbench 1. The dust removal tube of the vacuum cleaner 21 is connected to the vertical end of the L-shaped suction tube 20.
[0025] In this embodiment, the transmission assembly 15 includes a first pulley 151 and a speed-regulating motor 152. The first pulley 151 has an opening in the middle, and the end of the rotating shaft 14 is disposed in the opening and fixedly connected to the first pulley 151. The speed-regulating motor 152 is fixedly installed in the second housing, and the output shaft of the speed-regulating motor 152 is fixedly connected to the second pulley 153. A transmission belt 154 is installed between the first pulley 151 and the second pulley 153.
[0026] Specifically, the speed-regulating motor 152 drives the second pulley 153 to rotate, and under the action of the transmission belt 154, the first pulley 151 can drive the rotating shaft 14 to rotate, and then under the action of the third bearing 13 and the second bearing 9, the drum 4 starts to rotate.
[0027] In this embodiment, a sealing strip 22 is installed on the inner wall of the cylinder cover 6, and a first connector 23 is fixedly installed on both ends of the outer wall surface of the cylinder cover 6. A second connector 24 is fixedly installed on both ends of the surface of the roller 4 at the feed inlet 5. A connecting hole 25 is opened on the surface of the first connector 23 and the second connector 24. A bolt 26 is installed in the connecting hole 25 between the first connector 23 and the second connector 24 at the same end.
[0028] Specifically, the cylinder cover 6 is set at the feed inlet 5 of the roller 4. The sealing strip 22 can improve the sealing performance of the cylinder cover 6 and the roller 4, preventing the starch from being blown to the outside during the powder removal process of the soft candy. After aligning the connecting holes 25 on the surfaces of the first connector 23 and the second connector 24, the cylinder cover 6 is fixed by installing bolts 26 in the connecting holes 25. Therefore, the cylinder cover 6 can be disassembled in this way.
[0029] In this embodiment, a guide plate 27 is fixedly installed on the inner wall of the roller 4.
[0030] Specifically, the deflector 27 makes it easier to flip the gummy candy.
[0031] In this embodiment, there is a gap between the inner wall of the through hole 16 and the surface of the purge tube 17.
[0032] Specifically, this method can prevent friction between the inner wall of the through hole 16 and the surface of the purge pipe 17 when the rotating shaft 14 rotates.
[0033] In this embodiment, the first bearing 7, the second bearing 9, and the third bearing 13 are all sealed bearings.
[0034] Specifically, this method prevents starch from drifting to the outside through the bearing gaps during the rotation of roller 4.
[0035] In this embodiment, the bottom of the workbench 1 is equipped with casters 28 with braking function.
[0036] Specifically, the omnidirectional wheels 28 facilitate the movement of the device.
[0037] In this embodiment, a controller 29 is mounted on the surface of the first mounting shell 2. The surface of the controller 29 is provided with a dust removal button for controlling the operation of the vacuum cleaner 21, a motor button for controlling the operation of the speed-regulating motor 152, and a speed knob for controlling the speed of the speed-regulating motor 152.
[0038] Specifically, the controller 29 facilitates the control of the vacuum cleaner 21 and the speed-regulating motor 152, while the speed knob facilitates the adjustment of the speed of the speed-regulating motor 152.
[0039] Working principle: Starch-coated soft candy is poured into the drum 4 through the feed inlet 5. The drum cover 6 is then installed at the feed inlet 5. The speed-regulating motor 152 controls the rotation of the drum 4 via the rotating shaft 14. The guide plate 27 further agitates the soft candy. As the drum 4 rotates, the rotating pipe 8 also rotates due to the action of the rotary joint 19. The dust collector 10 also agitates the soft candy. Furthermore, the centrifugal force of the rotating drum 4 loosens the starch from the surface of the soft candy. Connecting an external high-pressure air source to the connector 18, the first bearing 7 prevents the blowpipe 17 from blowing out during the rotation of the drum 4. The rotating mechanism causes the blowing holes 30 of the blowing pipe 17 to blow high-pressure airflow into the roller 4. This high-pressure airflow cleans the surface of the turning candy, effectively separating the starch from the candy. Meanwhile, the operation of the vacuum cleaner 21 creates negative pressure in the L-shaped suction pipe 20, which in turn creates negative pressure in the dust removal chamber 11. The separated starch enters the dust removal chamber 11 through the dust removal hole 12 and is collected in the filter bag of the vacuum cleaner 21 through the rotating pipe 8 and the L-shaped suction pipe 20. Using this device to separate starch from the surface of the candy not only improves the smoothness of the candy surface but also increases the work efficiency of the staff and improves the working environment.
[0040] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A gummy candy powder removal device for laboratory use, comprising a workbench (1), characterized in that: The top surface of the workbench (1) is fixedly mounted with a first mounting shell (2) and a second mounting shell (3) at both ends. A roller (4) is provided between the first mounting shell (2) and the second mounting shell (3). A feed inlet (5) is provided on the surface of the roller (4). A cylinder cover (6) is detachably installed at the feed inlet (5). A first bearing (7) is embedded at one end of the roller (4). An opening is provided at the other end of the roller (4) and a rotating tube (8) is fixedly connected to the opening. A second bearing (9) is embedded on one side of the first mounting shell (2). The rotating tube (8) is fixedly connected to the first mounting shell (2). The inner ring of the second bearing (9) is installed inside the roller (4). A dust removal component (10) in the shape of an inverted Z is fixedly connected at the opening. A dust removal chamber (11) is opened inside the dust removal component (10). A dust removal hole (12) penetrating the dust removal chamber (11) is opened on the lower surface of the dust removal component (10). A third bearing (13) is embedded and installed on one side of the second mounting shell (3). A rotating shaft (14) is fixedly connected to the outer wall of one end of the roller (4) located at the first bearing (7). The rotating shaft (14) is fixedly connected to the inner ring of the third bearing (13). A dust removal component (10) in the second mounting shell (3) is installed inside the roller (4). A transmission assembly (15) drives the rotating shaft (14) to rotate. The rotating shaft (14) has a through hole (16) in the middle. A purge pipe (17) is inserted into the through hole (16). One end of the purge pipe (17) extends into the drum (4) and its surface is fixedly connected to the inner ring of the first bearing (7). The surface of the purge pipe (17) inside the drum (4) has several purge holes (30). The other end of the purge pipe (17) passes through the second mounting shell (3) and extends to the outside and is connected to the connector (18). The connector (18) is connected to a high-pressure air source. The purge pipe (17) and The second mounting shell (3) is fixedly connected. One end of the rotating tube (8) located inside the first mounting shell (2) is connected to the rotary joint (19). The rotary joint (19) is connected to the horizontal end of the L-shaped suction tube (20). The vertical end of the L-shaped suction tube (20) extends through the top surface of the first mounting shell (2) and the workbench (1) to the bottom. The vertical end of the L-shaped suction tube (20) is fixedly connected to the first mounting shell (2) and the workbench (1). A vacuum cleaner (21) is placed on the bottom surface of the workbench (1). The dust removal tube of the vacuum cleaner (21) is connected to the vertical end of the L-shaped suction tube (20).
2. The experimental gummy candy powder removal device according to claim 1, characterized in that: The transmission assembly (15) includes a first pulley (151) and a speed-regulating motor (152). The first pulley (151) has an opening in the middle. The end of the rotating shaft (14) is located in the opening and is fixedly connected to the first pulley (151). The speed-regulating motor (152) is fixedly installed in the second housing. The output shaft of the speed-regulating motor (152) is fixedly connected to the second pulley (153). A transmission belt (154) is installed between the first pulley (151) and the second pulley (153).
3. The experimental gummy candy powder removal device according to claim 1, characterized in that: The inner wall of the cylinder cover (6) is fitted with a sealing strip (22). The outer wall surface of the cylinder cover (6) is fixedly fitted with a first connector (23) at both ends. The surface of the roller (4) is fixedly fitted with a second connector (24) at both ends of the feed inlet (5). The surfaces of the first connector (23) and the second connector (24) are provided with connecting holes (25). Bolts (26) are installed in the connecting holes (25) between the first connector (23) and the second connector (24) at the same end.
4. The experimental gummy candy powder removal device according to claim 1, characterized in that: A guide plate (27) is fixedly installed on the inner wall of the roller (4).
5. The experimental gummy candy powder removal device according to claim 1, characterized in that: There is a gap between the inner wall of the through hole (16) and the surface of the purge pipe (17).
6. The experimental gummy candy powder removal device according to claim 1, characterized in that: The first bearing (7), the second bearing (9), and the third bearing (13) are all sealed bearings.
7. The experimental gummy candy powder removal device according to claim 1, characterized in that: The bottom of the workbench (1) is equipped with casters (28) with braking function.
8. The experimental gummy candy powder removal device according to claim 2, characterized in that: The surface of the first mounting shell is equipped with a controller (29), and the surface of the controller (29) is provided with a dust removal button for controlling the operation of the vacuum cleaner (21), a motor button for controlling the operation of the speed-regulating motor (152), and a speed knob for controlling the speed of the speed-regulating motor (152).