Overflow conduit cleaning device
Patent Information
- Application Number
- CN202522144528.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-10
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-10-10
AI Technical Summary
[0003]鉴于现有技术中密闭溢流管道易因固液混合物沉积堵塞、进而中断生产连续性的不足,本实用新型针对性地提出溢流管道清理装置,旨在从根本上解决管道堵塞导致的生产停滞问题,为铜冶炼有价金属回收流程的稳定运行提供技术支撑
本实用新型通过在反应A槽与反应B槽之间的密闭溢流管道上集成专用管道清理组件,借助该组件,作业人员无需停机拆除管道,只需通过定期操作即可对密闭溢流管道进行高效疏通与清理,从源头减少固体颗粒沉积堵塞的隐患。不仅有效降低了因管道堵塞导致的停产,更省去了传统拆管清理的繁琐工序,为生产流程的连续顺畅运行提供了坚实保障,显著提升了生产效率与稳定性。
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Figure CN224823792U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of copper smelting technology, specifically to an overflow pipe cleaning device. Background Technology
[0002] In the copper smelting production process, the material needs to be prepared and initially reacted in reaction tank A. Then, it flows naturally into reaction tank B through the overflow pipe. Through the synergistic effect of the two processes, the valuable metals contained in the material are fully reacted and enriched in the solution, ultimately achieving efficient recovery and utilization of resources. The slurry formed after the material is processed in reaction tank A is a solid-liquid mixture. When it is transported to reaction tank B through a closed overflow pipe, solid particles easily deposit and adhere to the inner wall of the pipe, eventually causing blockage. Once a blockage occurs, workers have to stop the machine and dismantle the entire closed pipe for thorough cleaning. This not only interrupts the continuity of production but also disrupts the originally smooth production rhythm, causing considerable trouble for the company's efficient operation. Utility Model Content
[0003] In view of the shortcomings of existing technologies, such as the tendency of sealed overflow pipes to become clogged due to the deposition of solid-liquid mixtures, thereby interrupting the continuity of production, this utility model proposes an overflow pipe cleaning device to fundamentally solve the problem of production stagnation caused by pipe blockage and provide technical support for the stable operation of the copper smelting valuable metal recovery process.
[0004] To achieve the above objectives, this utility model provides the following technical solution: an overflow pipe cleaning device, including a reaction tank A, a sealed overflow pipe fixedly connected to the output end of the reaction tank A, a reaction tank B connected to the sealed overflow pipe, and a pipe cleaning component installed inside the sealed overflow pipe. The pipe cleaning assembly includes a cleaning groove inside a sealed overflow pipe. A first sleeve support is fixedly connected inside the cleaning groove, and a second sleeve support is fixedly connected to the outer wall of the sealed overflow pipe. A transmission rod is rotatably inserted inside the first sleeve support and the second sleeve support. A spiral pipe for unblocking and cleaning the sealed overflow pipe is fixedly connected to the front end of the transmission rod.
[0005] As a preferred embodiment of this utility model, the top of the cleaning groove is rotatably connected to a cover plate.
[0006] As a preferred embodiment of this utility model, a handle is fixedly connected to the end of the transmission rod away from the spiral pipe for pushing, pulling and rotating the transmission rod.
[0007] As a preferred embodiment of the present invention, the first sleeve support includes a first stainless steel plate, a second stainless steel plate, and a first stainless steel tube. One end of the first stainless steel plate and the second stainless steel plate are welded and fixed to the inner wall of the cleaning groove, and the other end of the first stainless steel plate and the second stainless steel plate are welded and fixed to the first stainless steel tube.
[0008] As a preferred embodiment of this utility model, the second sleeve support includes a second stainless steel tube, which is welded and fixed through the opening of the sealed overflow pipe, and the spiral pipe is positioned by passing through the first stainless steel tube and the second stainless steel tube.
[0009] Compared with the prior art, the present invention provides an overflow pipe cleaning device, which has the following beneficial effects: This invention integrates a specialized pipe cleaning component into the sealed overflow pipe between reaction tank A and reaction tank B. With this component, operators can efficiently unclog and clean the sealed overflow pipe through regular operations without stopping the machine to dismantle the pipe, reducing the risk of solid particle accumulation and blockage at the source. This not only effectively reduces production downtime caused by pipe blockage but also eliminates the cumbersome process of traditional pipe dismantling and cleaning, providing a solid guarantee for the continuous and smooth operation of the production process and significantly improving production efficiency and stability. Attached Figure Description
[0010] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the pipe cleaning component of this utility model; Figure 3 This is a schematic diagram of the first sleeve support of the present invention; Figure 4 This is a schematic diagram of the second sleeve support of the present invention. Detailed Implementation
[0011] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0012] Please see Figures 1-4 An overflow pipe cleaning device includes a reaction tank A 1, a sealed overflow pipe 2 fixedly connected to the output end of the reaction tank A 1, a reaction tank B 10 connected to the sealed overflow pipe 2, and a pipe cleaning component installed inside the sealed overflow pipe 2. After the material undergoes slurry reaction in reaction tank A 1, it enters reaction tank B 10 through a sealed overflow pipe 2. The pipe cleaning assembly includes a cleaning trough 7 inside the sealed overflow pipe 2, with a first sleeve support 5 fixedly connected inside the cleaning trough 7. A second sleeve support 8 is fixedly connected to the outer wall of the sealed overflow pipe 2. A transmission rod 4 is rotatably inserted inside the first sleeve support 5 and the second sleeve support 8. A spiral pipe 3 for unblocking and cleaning the sealed overflow pipe 2 is fixedly connected to the front end of the transmission rod 4. When the sealed overflow pipe 2 becomes blocked, the transmission rod 4 is operated by a combination of pushing, pulling, and rotating the handle 9. The spiral pipe 3 is welded to the transmission rod 4. The pressure applied by the spiral pipe 3 to push the material cleans the sealed overflow pipe 2. [1][a2] The cleaning status inside the sealed overflow pipe 2 can be observed and cleaned by opening the cover plate 6. The cleaned blockage can be taken out from the cleaning tank 7. There is no need to stop the machine to remove the pipe during cleaning. The sealed overflow pipe can be efficiently dredged and cleaned by regular operation. This can reduce the hidden danger of solid particle deposition and blockage from the source, effectively reduce the production stoppage caused by pipe blockage, save the cumbersome process of traditional pipe dismantling and cleaning, provide a solid guarantee for the continuous and smooth operation of the production process, and significantly improve production efficiency and stability.
[0013] Furthermore, the diameter of the spiral pipe 3 is 10mm smaller than the inner diameter of the sealed overflow pipe 2, ensuring that the inner wall of the sealed overflow pipe 2 can be cleaned.
[0014] Furthermore, the transmission rod 4 is fixed by the first sleeve bracket 5 and the second sleeve bracket 8, wherein the first sleeve bracket 5 is welded and fixed to the inner wall of the cleaning groove 7, and the second sleeve bracket 8 is welded to the sealed overflow pipe 2.
[0015] The first sleeve support 5 includes a first stainless steel plate 501, a second stainless steel plate 502 and a first stainless steel tube 503. One end of the first stainless steel plate 501 and the second stainless steel plate 502 are welded and fixed to the inner wall of the cleaning groove 7, and the other end of the first stainless steel plate 501 and the second stainless steel plate 502 are welded and fixed to the first stainless steel tube 503 for supporting the transmission rod 4. The second sleeve support 8 includes a second stainless steel pipe 801, which passes through the sealed overflow pipe 2 and is welded and fixed. The spiral pipe 3 is positioned by passing through the first stainless steel pipe 503 and the second stainless steel pipe 801, and together with the first sleeve support 5, it supports the transmission rod 4. [3][a4] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An overflow pipe cleaning device, comprising a reaction tank A (1), wherein a sealed overflow pipe (2) is fixedly connected to the output end of the reaction tank A (1), and the sealed overflow pipe (2) is connected to a reaction tank B (10), characterized in that: The sealed overflow pipe (2) is equipped with a pipe cleaning component inside; The pipe cleaning assembly includes a cleaning groove (7) opened inside the sealed overflow pipe (2), a first sleeve bracket (5) is fixedly connected inside the cleaning groove (7), a second sleeve bracket (8) is fixedly connected to the outer wall of the sealed overflow pipe (2), a transmission rod (4) is rotatably inserted inside the first sleeve bracket (5) and the second sleeve bracket (8), and a spiral pipe (3) for unblocking and cleaning the sealed overflow pipe (2) is fixedly connected to the front end of the transmission rod (4).
2. The overflow pipe cleaning device according to claim 1, characterized in that: The top of the cleaning groove (7) is rotatably connected to a cover plate (6).
3. The overflow pipe cleaning device according to claim 1, characterized in that: The end of the transmission rod (4) away from the spiral pipe (3) is fixedly connected to a handle (9) for pushing, pulling and rotating the transmission rod (4).
4. The overflow pipe cleaning device according to claim 1, characterized in that: The first sleeve bracket (5) includes a first stainless steel plate (501), a second stainless steel plate (502) and a first stainless steel pipe (503). One end of the first stainless steel plate (501) and the second stainless steel plate (502) are welded and fixed to the inner wall of the cleaning groove (7), and the other end of the first stainless steel plate (501) and the second stainless steel plate (502) are welded and fixed to the first stainless steel pipe (503).
5. The overflow pipe cleaning device according to claim 1, characterized in that: The second sleeve support (8) includes a second stainless steel tube (801), which is welded and fixed through the opening of the sealed overflow pipe (2), and the spiral pipe (3) is positioned by passing through the first stainless steel tube (503) and the second stainless steel tube (801).