A pipe inner wall impurity removing device for PE pipe production

CN224823796UActive Publication Date: 2026-10-09六安新兴塑管有限公司
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Patent Information

Application Number
CN202522368976.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-07
Publication Date
2026-10-09
Estimated Expiration
2035-11-07

AI Technical Summary

Technical Problem

[0003]当前市面上现有的管材内壁除杂装置在清理不同直径的PE管时,面临着一系列挑战,具体而言,清理机构的调节方式在不同管径的适配过程中显得相对复杂,导致密封性难以达到理想状态,这种情况无疑给我们在清理各类直径PE管的内壁时带来了不便,因此,亟需解决这类问题

Benefits of technology

1、在本实用新型中,由于采用了除杂机构,当需要对管材的内壁进行除杂时,首先将管材进行固定,然后通过运行电机和第一电动推杆,此时弹簧会对弧形毛刷板进行挤紧,并始终使弧形毛刷板与管材的内壁相贴合,电机会带动转盘转动,然后第一电动推杆会推动转盘在管材的内壁进行移动,进而实现了对不同内径的管材内壁进行除杂的效果,提高了对管材除杂的灵活性,使弧形毛刷板更贴合管材内壁,确保更全面的清洁,有效去除污垢和杂质。

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a PE pipe belongs to PE pipe production technical field, it solved the technical problem of cleaning and removing impurity to different inner diameter's PE pipe material. A kind of pipe material inner wall impurity removal device for PE pipe production, including base, impurity removal mechanism includes carousel, the outer wall four corners of carousel are equipped at equal distance with fixed shell, the one side away from carousel of fixed shell is equipped with mounting groove, the outer wall four corners of carousel are equipped at equal distance with jack, the inner wall bottom of mounting groove is equipped with the hole communicated with jack, and jack and corresponding hole slidingly equipped with same slide bar, the other end of multiple slide bars is all fixed with arc mounting seat, and the one side away from carousel of arc mounting seat is all installed with arc brush plate, the one side close to carousel of multiple arc mounting seats is all fixed with spring. In the utility model, the effect that the inner wall of pipe material with different inner diameter is removed impurity is realized, the flexibility of pipe material removal impurity is improved, the arc brush plate is more fitted to the inner wall of pipe material, and more comprehensive cleaning is ensured.
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Description

Technical Field

[0001] This utility model belongs to the field of PE pipe production technology, and relates to pipes used in PE pipe production, and in particular to a device for removing impurities from the inner wall of pipes used in PE pipe production. Background Technology

[0002] Some PE pipes used for transporting gases have their outer walls coated with polytetrafluoroethylene (PTFE), which greatly enhances the pipe's strength and provides excellent wear resistance. When the PE pipe is pulled out of the injection molding machine, its length often exceeds the standard size. After cooling, it needs to be cut. During this cutting process, some chips inevitably splash into the inside of the PE pipe. Therefore, it is necessary to clean the inner wall of the PE pipe.

[0003] Existing pipe cleaning devices on the market face a series of challenges when cleaning PE pipes of different diameters. Specifically, the adjustment method of the cleaning mechanism is relatively complicated in the process of adapting to different pipe diameters, making it difficult to achieve ideal sealing. This situation undoubtedly brings inconvenience to cleaning the inner walls of PE pipes of various diameters. Therefore, it is urgent to solve this problem. Utility Model Content

[0004] The purpose of this utility model is to address the aforementioned problems in existing technologies by proposing a pipe inner wall cleaning device for PE pipe production. The technical problem to be solved by this utility model is to clean and remove impurities from PE pipes of different inner diameters.

[0005] The objective of this utility model can be achieved through the following technical solutions: A pipe inner wall cleaning device for PE pipe production includes a base. One top end of the base is equipped with a cleaning mechanism for cleaning PE pipes of different inner diameters. The center of the top of the base is equipped with a clamping mechanism for fixing the pipes. The cleaning mechanism includes a turntable. The four corners of the turntable's outer wall are provided with equidistant fixing shells. The side of each fixing shell away from the turntable has an installation groove. The four corners of the turntable's outer wall are provided with equidistant insertion holes. The bottom of the inner wall of the installation groove has a hole communicating with the insertion hole. The insertion hole and the corresponding hole are slidably connected to the same sliding rod. The other end of each sliding rod is fixed with an arc-shaped mounting seat. The side of each arc-shaped mounting seat away from the turntable is equipped with an arc-shaped brush plate. The side of each arc-shaped mounting seat near the turntable is fixed with a spring, and the other end of the spring is fixedly connected to one end of the inner wall of the installation groove.

[0006] The working principle of this utility model is as follows: the spring can keep the arc-shaped brush plate in contact with the inner wall of the pipe, and achieve the removal of impurities from pipes with different inner diameters.

[0007] Both ends of the plurality of fixed shells are provided with communicating slots, and bolts are inserted through the inside of the slots. The other end of the plurality of bolts is provided with a matching nut. A mounting plate is fixed to one end of the top of the base. A first electric push rod is mounted on the end of the mounting plate away from the turntable. The output shaft of the first electric push rod is fixed with a protective cylinder. A motor is mounted on one end of the inner wall of the protective cylinder. The output shaft of the motor is fixedly connected to the rotating shaft of the turntable.

[0008] With the above structure, the fixed shell can be easily disassembled with bolts and nuts, and the arc-shaped brush plate can be easily replaced or cleaned.

[0009] The fixing mechanism includes a fixed block with holes fixed at the center of the top of the base. Both ends of the fixed block with holes are fixed with fixing plates. The sides of the multiple fixing plates that are close to each other are provided with interconnected threaded grooves. The threaded grooves are fitted with threaded rods. The sides of the multiple threaded rods that are close to each other are rotatably connected with arc-shaped clamping plates. Each of the aforementioned arc-shaped clamping plates has two guide rods fixed on the side near the fixing plate, and the fixing plate has holes on both sides for the guide rods to pass through.

[0010] Using the above structure, the arc-shaped clamping plate can fix and clamp the outer wall of the pipe; Two sliding grooves are provided at the other end of the top of the base, and a slider is slidably provided inside each of the two sliding grooves. The top of the two sliders is fixed with the same L-shaped moving plate. A second electric push rod is installed at one end of the top of the base, and the output shaft of the second electric push rod is fixedly connected to one end of the L-shaped moving plate. Two electric telescopic rods are provided above the base, and an arc-shaped support block is fixed to the top of each electric telescopic rod. One of the electric telescopic rods is installed at one end of the top of the base, and the other electric telescopic rod is installed at the bottom of the inner wall of the L-shaped movable plate.

[0011] With the above structure, the other end of the pipe can be pressed against the L-shaped movable plate, and the pipe can be lifted by the arc-shaped support block.

[0012] Compared with the prior art, the pipe inner wall impurity removal device for PE pipe production of this utility model has the following advantages: 1. In this utility model, due to the adoption of a cleaning mechanism, when it is necessary to clean the inner wall of the pipe, the pipe is first fixed, and then the motor and the first electric push rod are used. At this time, the spring will squeeze the arc-shaped brush plate and keep the arc-shaped brush plate in contact with the inner wall of the pipe. The motor will drive the turntable to rotate, and then the first electric push rod will push the turntable to move on the inner wall of the pipe, thereby achieving the effect of cleaning the inner wall of pipes with different inner diameters, improving the flexibility of cleaning the pipe, making the arc-shaped brush plate fit the inner wall of the pipe better, ensuring more comprehensive cleaning, and effectively removing dirt and impurities. Attached Figure Description

[0013] Figure 1 This is a three-dimensional structural diagram of a pipe inner wall impurity removal device for PE pipe production proposed in this utility model. Figure 2 This is a schematic diagram of the impurity removal mechanism of a pipe inner wall impurity removal device for PE pipe production proposed in this utility model; Figure 3 This is a partial exploded view of the impurity removal mechanism of a pipe inner wall impurity removal device for PE pipe production proposed in this utility model; Figure 4 This is a partial structural diagram of the fixing mechanism of a pipe inner wall impurity removal device for PE pipe production proposed in this utility model.

[0014] In the diagram, 1. Base; 101. Slide groove; 2. Mounting plate; 201. Turntable; 202. First electric push rod; 203. Protective cylinder; 204. Motor; 205. Fixing shell; 206. Arc-shaped brush plate; 207. Bolt; 208. Nut; 209. Mounting groove; 210. Insertion hole; 211. Slide rod; 212. Arc-shaped mounting seat; 213. Spring; 3. Fixing block with hole; 301. Arc-shaped clamping plate; 302. Fixing plate; 303. Threaded rod; 304. Guide rod; 4. L-shaped moving plate; 401. Slider; 404. Second electric push rod; 5. Electric telescopic rod; 501. Arc-shaped support block. Detailed Implementation

[0015] The following are specific embodiments of the present invention, which are described in conjunction with the accompanying drawings. However, the present invention is not limited to these embodiments.

[0016] like Figure 1 - Figure 4 As shown, a pipe inner wall cleaning device for PE pipe production includes a base 1. One end of the top of the base 1 is provided with a cleaning mechanism for cleaning and removing impurities from PE pipes of different inner diameters, and the center of the top of the base 1 is provided with a fixing mechanism for clamping and fixing the pipes. The impurity removal mechanism includes a turntable 201. Fixed shells 205 are evenly spaced at the four corners of the outer wall of the turntable 201. A mounting groove 209 is formed on the side of the fixed shell 205 away from the turntable 201. Insertion holes 210 are evenly spaced at the four corners of the outer wall of the turntable 201. A hole communicating with the insertion hole 210 is formed at the bottom of the inner wall of the mounting groove 209. The insertion hole 210 and the corresponding hole are slidably connected to the same sliding rod 211. An arc-shaped mounting base 212 is fixed to the other end of each sliding rod 211. An arc-shaped brush plate 206 is mounted on the side of the arc-shaped mounting base 212 away from the turntable 201. A spring 213 is fixed to the side of each arc-shaped mounting base 212 near the turntable 201, and the other end of the spring 213 is fixedly connected to one end of the inner wall of the mounting groove 209.

[0017] In this utility model, both ends of the multiple fixed shells 205 are provided with communicating slots, and bolts 207 are provided through the inside of the slots. The other end of the multiple bolts 207 is provided with a matching nut 208.

[0018] In this utility model, a mounting plate 2 is fixed to one end of the top of the base 1. A first electric push rod 202 is installed on the end of the mounting plate 2 away from the turntable 201. A protective cylinder 203 is fixed to the output shaft of the first electric push rod 202. A motor 204 is installed on one end of the inner wall of the protective cylinder 203. The output shaft of the motor 204 is fixedly connected to the rotating shaft of the turntable 201.

[0019] In this utility model, the fixing mechanism includes a fixed block 3 with holes fixed at the top center of the base 1. Fixed plates 302 are fixed on both sides of the fixed block 3 with holes. The sides of the multiple fixed plates 302 that are close to each other are provided with interconnected threaded grooves. Threaded rods 303 are adapted to fit inside the threaded grooves. Arc-shaped clamping plates 301 are rotatably connected to the sides of the multiple threaded rods 303 that are close to each other.

[0020] In this utility model, two guide rods 304 are fixed on the side of the multiple arc-shaped clamping plates 301 near the fixing plate 302, and holes for the guide rods 304 to pass through are opened on both sides of the fixing plate 302.

[0021] In this utility model, two sliding grooves 101 are provided at the other end of the top of the base 1, and sliders 401 are slidably provided inside the two sliding grooves 101. The same L-shaped moving plate 4 is fixed on the top of the two sliders 401. A second electric push rod 404 is installed at one end of the top of the base 1, and the output shaft of the second electric push rod 404 is fixedly connected to one end of the L-shaped moving plate 4.

[0022] In this utility model, two electric telescopic rods 5 are provided above the base 1, and an arc-shaped support block 501 is fixed on the top of each of the two electric telescopic rods 5. One of the electric telescopic rods 5 is installed at one end of the top of the base 1, and the other electric telescopic rod 5 is installed at the bottom of the inner wall of the L-shaped moving plate 4.

[0023] The working principle of this utility model is as follows: First, the L-shaped moving plate 4 is moved away from the mounting plate 2 via the second electric push rod 404. Then, one end of the pipe passes through the perforated fixing block 3 and abuts against one end of the mounting plate 2. Next, by rotating the threaded rod 303, the arc-shaped clamping plate 301 is squeezed and pushed. Multiple arc-shaped clamping plates 301 clamp and fix the outer wall of the pipe, providing stability during the impurity removal process. Then, the second electric push rod 404 is activated, pushing the L-shaped moving plate 4. The L-shaped moving plate 4 causes the slider 401 to slide inside the groove 101 and approach the other end of the pipe. The other end of the pipe is then pressed against the groove. Finally, the electric telescopic rod 5 is activated, causing the arc-shaped clamping plate 301 to move... The curved support block 501 moves upward, and then the curved support block 501 approaches the bottom of the outer surface of the pipe and supports it. At this time, the characteristics of the spring 213 will squeeze the curved brush plate 206 and drive the curved brush plate 206 to contact the inner wall of the pipe. Then, by running the first electric push rod 202 and the motor 204, the first electric push rod 202 pushes the turntable 201 to move inside the pipe, and the motor 204 drives the turntable 201 to rotate, and drives the curved brush plate 206 to remove impurities from the inner wall of the pipe, thereby achieving the effect of removing impurities from pipes with different inner diameters. The fixing shell 205 can be easily disassembled by the bolts 207 and nuts 208, so that the curved brush plate 206 can be cleaned or replaced.

[0024] In summary, in this utility model, due to the adoption of a cleaning mechanism, when it is necessary to clean the inner wall of the pipe, the pipe is first fixed, and then the motor 204 and the first electric push rod 202 are used. At this time, the spring 213 will squeeze the arc-shaped brush plate 206 and keep the arc-shaped brush plate 206 in contact with the inner wall of the pipe. The motor 204 will drive the turntable 201 to rotate, and then the first electric push rod 202 will push the turntable 201 to move on the inner wall of the pipe, thereby achieving the effect of cleaning the inner wall of pipes with different inner diameters and improving the flexibility of cleaning the pipe.

[0025] The specific embodiments described herein are merely illustrative examples illustrating the spirit of this utility model. Those skilled in the art to which this utility model pertains may make various modifications or additions to the described specific embodiments or use similar methods to substitute them, without departing from the spirit of this utility model or exceeding the scope defined by the appended claims.

Claims

1. A pipe inner wall impurity removal device for PE pipe production, comprising a base, characterized in that, The base has a cleaning mechanism at one top end for cleaning and removing impurities from PE pipes of different inner diameters, and a fixing mechanism at the center of the top of the base for clamping and fixing the pipes. The impurity removal mechanism includes a turntable. A fixed shell is provided at equal intervals at the four corners of the turntable's outer wall. An installation groove is provided on the side of the fixed shell away from the turntable. Insertion holes are provided at equal intervals at the four corners of the turntable's outer wall. A hole communicating with the insertion hole is provided at the bottom of the inner wall of the installation groove. The insertion hole and the corresponding hole are slidably connected to the same sliding rod. An arc-shaped mounting base is fixed to the other end of each sliding rod. An arc-shaped brush plate is installed on the side of each arc-shaped mounting base away from the turntable. A spring is fixed to the side of each arc-shaped mounting base near the turntable, and the other end of the spring is fixedly connected to one end of the inner wall of the installation groove.

2. The pipe inner wall impurity removal device for PE pipe production according to claim 1, characterized in that, Both ends of the plurality of fixed shells are provided with communicating slots, and bolts are inserted through the inside of the slots. The other end of the plurality of bolts is provided with a matching nut.

3. The pipe inner wall impurity removal device for PE pipe production according to claim 1, characterized in that, A mounting plate is fixed to one end of the top of the base. A first electric push rod is mounted on the end of the mounting plate away from the turntable. The output shaft of the first electric push rod is fixed with a protective cylinder. A motor is mounted on one end of the inner wall of the protective cylinder. The output shaft of the motor is fixedly connected to the rotating shaft of the turntable.

4. The pipe inner wall impurity removal device for PE pipe production according to claim 1, characterized in that, The fixing mechanism includes a fixed block with holes fixed at the center of the top of the base. Both ends of the fixed block with holes are fixed with fixing plates. The sides of the multiple fixing plates that are close to each other are provided with interconnected threaded grooves. The threaded grooves are fitted with threaded rods. The sides of the multiple threaded rods that are close to each other are rotatably connected with arc-shaped clamping plates.

5. The pipe inner wall impurity removal device for PE pipe production according to claim 4, characterized in that, Each of the aforementioned arc-shaped clamping plates has two guide rods fixed on the side near the fixing plate, and the fixing plate has holes on both sides for the guide rods to pass through.

6. The pipe inner wall impurity removal device for PE pipe production according to claim 1, characterized in that, Two sliding grooves are provided at the other end of the top of the base, and a slider is slidably provided inside each of the two sliding grooves. The top of the two sliders is fixed with the same L-shaped moving plate. A second electric push rod is installed at one end of the top of the base, and the output shaft of the second electric push rod is fixedly connected to one end of the L-shaped moving plate.

7. The pipe inner wall impurity removal device for PE pipe production according to claim 6, characterized in that, Two electric telescopic rods are provided above the base, and an arc-shaped support block is fixed to the top of each electric telescopic rod. One of the electric telescopic rods is installed at one end of the top of the base, and the other electric telescopic rod is installed at the bottom of the inner wall of the L-shaped movable plate.