A mortar mixing pot cleaning device
Patent Information
- Application Number
- CN202521197258.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-12
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-06-12
AI Technical Summary
该方式存在以下显著缺陷:单次仅能处理一个搅拌锅,清洗耗时长达10~15分钟,无法满足批量试验需求;操作者需持续负重搬抬锅体并反复冲刷,易引发职业劳损;残留物中混有颜料时,颜料有一定腐蚀性,容易弄脏腐蚀衣服,有概率溅到操作者的眼睛和嘴里,危害操作者的身体健康
[0052]1、本实用新型的胶砂搅拌锅清洗设备,通过喷水组件、压紧组件和排水组件中组件之间相互配合,实现对胶砂搅拌锅的高效率且安全可靠的清洗,该设备显著减少了人力成本,同时操作简单且适应性广。
Smart Images

Figure CN224823839U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cleaning equipment, and in particular to a mortar mixing pot cleaning device. Background Technology
[0002] In the field of building materials testing, mortar mixing pots are the core equipment for preparing cementitious material samples such as cement mortar and premixed mortar. After use, hardened mortar residue often adheres to its inner wall. If it is not thoroughly removed, the residue will harden and stick to the inner wall, directly affecting the accuracy (such as deviation in strength test data) and repeatability of subsequent tests, and accelerating the wear of the inner wall of the mixing pot, significantly shortening the equipment's lifespan.
[0003] Currently, laboratories generally rely on manual cleaning methods, requiring operators to use faucets and high-pressure water guns for manual rinsing. This method has the following significant drawbacks: it can only process one mixing tank at a time, and the cleaning time is as long as 10-15 minutes, which cannot meet the needs of batch testing; operators need to continuously lift and repeatedly rinse the tank while carrying heavy loads, which can easily lead to occupational injuries; when the residue contains pigments, the pigments are corrosive and can easily stain and corrode clothing, and there is a possibility that they will splash into the operator's eyes and mouth, endangering the operator's health. In addition, the impact of high-pressure water can easily cause the tank to slip and fall, posing a risk of equipment damage and personnel safety.
[0004] While existing cleaning equipment (such as simple spray racks) attempts to replace manual labor, it still suffers from problems such as limited functionality, poor adaptability, and insufficient rinsing power. Utility Model Content
[0005] This utility model provides a cleaning device for mortar mixing pots, which is a high-efficiency and safe and reliable special cleaning device to solve the technical bottleneck of cleaning mortar mixing pots.
[0006] The technical solution of this utility model is as follows:
[0007] A mortar mixing pot cleaning device, comprising:
[0008] The shell has an upper cleaning chamber and a lower component installation chamber inside; the cleaning chamber and the component installation chamber are separated by a first partition.
[0009] Multiple pot body mounting seats are fixed on the first partition of the shell, and the mortar mixing pot is inverted on the pot body mounting seat;
[0010] The water spray assembly is installed in the component mounting compartment of the shell and is correspondingly set with the pot body mounting base; the water spray assembly sprays water upward through the bottom end of the pot body mounting base to rinse the inner wall of the mortar mixing pot.
[0011] A clamping assembly, fixed in the cleaning chamber of the shell, located above and corresponding to the pot body mounting base, is used to clamp the mortar mixing pot placed on the pot body mounting base; and
[0012] The drainage assembly is located in the component mounting compartment of the shell and below the pot body mounting base.
[0013] According to the aforementioned mortar mixing pot cleaning equipment, the first partition has an opening;
[0014] The pot body mounting base includes a base plate and a side panel perpendicular to the base plate and located on the side of the base plate; the base plate corresponds vertically to the opening.
[0015] The base plate has a drainage hole and a central circular hole, with the central circular hole connected to the water spray assembly.
[0016] Furthermore, the pot body mounting base also includes:
[0017] At least two pot body positioning blocks are set on the upper surface of the base plate and are evenly distributed around the central axis of the central hole;
[0018] The pot body positioning block is stepped to accommodate different sizes of mortar mixing pots; the mortar mixing pot is inverted and placed on the stepped surface of the pot body positioning block.
[0019] Furthermore, the water spray assembly includes:
[0020] A cleaning water tank is installed at the bottom of the component mounting compartment;
[0021] The water pump is installed on the upper part of the component mounting compartment;
[0022] The water pipe is connected at one end to the outlet of the cleaning water tank and at the other end to the inlet of the water pump.
[0023] The main water outlet pipe is connected at one end to the outlet of the water pump;
[0024] The outlet branch pipes are connected at one end to the other end of the main outlet pipe via pipe fittings. The number of outlet branch pipes corresponds to the boiler mounting base.
[0025] The water nozzle is fixed on the base plate and passes through the central circular hole. The water nozzle is connected to the other end of the water outlet branch pipe. The water spray direction of the water nozzle is upward.
[0026] The bottom and top of the component installation compartment are separated by a second partition.
[0027] Furthermore, the water spray assembly also includes:
[0028] A flow control valve is installed on the main outlet water pipe;
[0029] Solenoid valve, installed on the outlet branch pipe; and
[0030] A liquid level sensor is installed on the cleaning water tank.
[0031] According to the aforementioned mortar mixing tank cleaning equipment, the pressing component includes:
[0032] The telescopic drive device is fixed to the top of the cleaning chamber of the shell;
[0033] The mounting plate is fixedly installed at the bottom of the telescopic drive device;
[0034] The movable plate is fixed to the output end of the telescopic drive device and is set parallel to the mounting plate.
[0035] Limit switch, fixed on the mounting plate, the detection end of the limit switch is connected to the pressure plate and controls the operation of the telescopic drive device;
[0036] The guide rod is fixed at one end to the movable plate, and the other end extends upward from the movable plate.
[0037] A sliding sleeve, fixedly mounted on a mounting plate, through which a guide rod passes and fits with a clearance fitting; and
[0038] The pressure plate is connected to the mounting plate by bolts and is set parallel to the mounting plate.
[0039] The telescopic drive device drives the pressure plate to move, thereby pressing the mortar mixing pot that is placed on the pot body mounting seat.
[0040] According to the aforementioned mortar mixing tank cleaning equipment, the drainage components include:
[0041] A water collection trough is located below the first partition and corresponds to the drain hole of the bottom plate; the upper surface of the water collection trough has a downward slope along the drainage direction, with a slope range of 1% to 10%; the water collection trough is provided with a drain outlet; and
[0042] The wastewater tank is located in the component installation compartment. The wastewater tank is a rectangular box structure with an open top and closed sides and bottom. The drain outlet is located above the opening of the wastewater tank.
[0043] Furthermore, the wastewater tank is equipped with at least one sedimentation hopper, which includes a fixed end plate, an inclined end plate, and a side end plate fixed to the inner wall of the wastewater tank; one end of the inclined end plate is fixed to the bottom end of the fixed end plate, and the other end extends upward at an incline to a free end, the height of the free end of the inclined end plate not exceeding the height of the fixed end plate; the fixed end plate, the inclined end plate, and the side end plate together form a sedimentation tank.
[0044] When multiple sedimentation hoppers are installed inside the wastewater tank, each sedimentation hopper is distributed along the height direction of the tank, and the inclined end plates of adjacent sedimentation hoppers in the height direction extend in opposite directions; the free end of the inclined end plate of the sedimentation hopper is located above the inclined end plate of the adjacent sedimentation hopper below.
[0045] The drain outlet is located above the topmost sedimentation hopper.
[0046] Furthermore, the sedimentation hopper and wastewater tank are detachable;
[0047] The sedimentation tank has slots fixed on both sides of the fixed end along the height direction, and the wastewater tank has a slide rail that matches the slots. The slots and slide rails slide relative to each other.
[0048] The bottom of the slide rail is equipped with a blocking part to limit the height of the sedimentation hopper.
[0049] Furthermore, a drain pipe communicating with the inner cavity of the wastewater tank is provided at the bottom of the wastewater tank;
[0050] A drain control valve is installed on the drain pipe.
[0051] The mortar mixing pot cleaning equipment provided by this utility model has at least the following advantages compared with the prior art:
[0052] 1. The cleaning equipment for mortar mixing pot of this utility model achieves high-efficiency and safe and reliable cleaning of mortar mixing pot through the cooperation of the water spraying component, the pressing component and the drainage component. The equipment significantly reduces labor costs, and is simple to operate and widely adaptable.
[0053] 2. The clamping component clamps the mortar mixing pot placed on the pot body mounting base, preventing the high-pressure water from lifting the mortar mixing pot and causing it to detach from the pot body mounting base during the rinsing process, thus improving safety during the cleaning process.
[0054] 3. Guide rods and sliding sleeves are installed in the clamping assembly to guide the movement of the movable plate, thereby enhancing the stability of operation.
[0055] 4. The wastewater tank is equipped with at least one sedimentation tank to settle the sludge in the waste liquid, so as to avoid the sludge accumulating at the bottom of the inner cavity of the wastewater tank and making the cleaning of the wastewater tank complicated. Attached Figure Description
[0056] Figure 1 Schematic diagram of the three-dimensional structure of the mortar mixing pot cleaning equipment Figure 1 ;
[0057] Figure 2 Schematic diagram of the three-dimensional structure of the mortar mixing pot cleaning equipment Figure 2 ;
[0058] Figure 3 Schematic diagram of the internal structure of the mortar mixing pot cleaning equipment Figure 1 ;
[0059] Figure 4 Schematic diagram of the internal structure of the mortar mixing pot cleaning equipment Figure 2 ;
[0060] Figure 5 A schematic diagram of the combined state of the clamping components, the pot body mounting base, and the mortar mixing pot;
[0061] Figure 6 This is a schematic diagram of the shell structure;
[0062] Figure 7 A structural diagram showing the connection between the boiler body mounting base and the water spray assembly;
[0063] Figure 8 A schematic diagram of the structure for mounting the pot body;
[0064] Figure 9 This is a schematic diagram of the water collection tank.
[0065] Figure 10 A schematic diagram of the combined structure of the wastewater tank, sedimentation hopper, drain pipe, and drain control valve;
[0066] Figure 11 A top view showing the combined state of the wastewater tank, sedimentation hopper, drain pipe, and drain control valve;
[0067] Figure 12 This is a schematic diagram of the sedimentation tank.
[0068] Figure 13 for Figure 11 Sectional view along the middle AA direction;
[0069] Figure 14 for Figure 11 A magnified view of a section at point B in the middle;
[0070] Figure 15 for Figure 12 A magnified view of a section at point C;
[0071] Figure 16 for Figure 13 A magnified view of a section at point D;
[0072] Figure 17 A schematic diagram of a structure with a sliding rail and a blocking part on a wastewater tank;
[0073] Figure 18 This is a schematic diagram of the slide rail and the blocking part.
[0074] Explanation of reference numerals in the attached figures:
[0075] 100. Mortar mixing pot;
[0076] 1. Shell; 11. Cleaning chamber; 12. Component mounting chamber; 13. First partition; 14. Second partition; 131. Opening;
[0077] 2. Pot body mounting base; 21. Base plate; 22. Side panel; 23. Pot body positioning block; 211. Drain hole; 212. Center hole;
[0078] 3. Spray assembly; 31. Cleaning water tank; 32. Water pump; 33. Pumping pipe; 34. Main outlet pipe; 35. Branch outlet pipe; 36. Spray head; 37. Flow control valve; 38. Solenoid valve; 39. Liquid level sensor;
[0079] 4. Clamping assembly; 41. Telescopic drive device; 42. Mounting plate; 43. Movable plate; 44. Limit switch; 45. Guide rod; 46. Sliding sleeve; 47. Pressure plate;
[0080] 5. Drainage components; 51. Water collection tank; 52. Wastewater tank; 53. Sedimentation hopper; 511. Drain outlet; 521. Slide rail; 522. Blocking part; 531. Fixed end plate; 532. Inclined end plate; 533. Side end plate; 534. Slot; 54. Drain pipe; 55. Drainage control valve. Detailed Implementation
[0081] To make the technical problem to be solved, the technical solution and advantages of this utility model clearer, the following will be described in conjunction with the accompanying drawings. Figures 1 to 18 The technical solution of this utility model is clearly and completely described in conjunction with specific embodiments.
[0082] The cleaning equipment for the mortar mixing pot of this utility model includes a shell 1, multiple pot mounting seats 2, a water spraying assembly 3, a pressing assembly 4, and a drainage assembly 5. The shell 1 has an upper cleaning chamber 11 and a lower component mounting chamber 12; the cleaning chamber 11 and the component mounting chamber 12 are separated by a first partition 13. The pot mounting seats 2 are fixed to the first partition 13 of the shell 1, and the mortar mixing pot 100 is inverted on the pot mounting seats 2. This embodiment uses four pot mounting seats 2, and the number of pot mounting seats 2 can be set according to actual needs. The water spraying assembly 3 is disposed in the component mounting chamber 12 of the shell 1 and corresponds to the pot mounting seats 2; the water spraying assembly 3 sprays water upwards through the bottom end of the pot mounting seats 2 to rinse the inner wall of the mortar mixing pot 100. The clamping assembly 4 is fixed in the cleaning chamber 11 of the housing 1, located above and corresponding to the pot body mounting base 2. The clamping assembly 4 is used to clamp the mortar mixing pot placed on the pot body mounting base 2, preventing the high-pressure water from lifting the mortar mixing pot 100 and causing it to detach from the pot body mounting base 2 during rinsing, thus improving safety during the cleaning process. The drainage assembly 5 is located in the component mounting chamber 12 of the housing 1 and below the pot body mounting base 2, and is used to drain the waste liquid during the cleaning process.
[0083] Furthermore, the first partition 13 has an opening 131. The pot body mounting base 2 includes a base plate 21 and a side panel 22 that is perpendicular to the base plate 21 and located on the side of the base plate 21; the base plate 21 corresponds vertically to the opening 131. The base plate 21 has a drain hole 211 and a central circular hole 212, and the central circular hole 212 is connected to the water spray assembly 3.
[0084] Furthermore, the pot body mounting base 2 also includes at least two pot body positioning blocks 23. These positioning blocks 23 are disposed on the upper surface of the base plate 21 and are evenly distributed around the central axis of the central circular hole 212. The mortar mixing pot 100 is inverted and rests on the stepped surface of the positioning blocks 23. The positioning blocks 23 ensure that the open end of the mortar mixing pot 100 remains stable during rinsing and does not deviate from the pot body mounting base 2. Specifically, the positioning blocks 23 are stepped to accommodate mortar mixing pots 100 of different sizes.
[0085] Specifically, the water spray assembly 3 includes a cleaning water tank 31, a water pump 32, a suction pipe 33, a main water outlet pipe 34, branch water outlet pipes 35, and a spray head 36. The cleaning water tank 31 is installed at the bottom of the component mounting compartment 12 and is used to store water for cleaning. The water pump 32 is installed on the upper part of the component mounting compartment 12. One end of the suction pipe 33 is connected to the outlet of the cleaning water tank 31, and the other end is connected to the inlet of the water pump 32; the main water outlet pipe 34 is connected to the outlet of the water pump 32 at one end; the branch water outlet pipes 35 are connected to the other end of the main water outlet pipe 34 at one end through a pipe body connector, and the number of branch water outlet pipes 35 corresponds to the number of the pot body mounting base 2; and the spray head 36 is fixed on the base plate 21 and passes through the central circular hole 212, and the spray head 36 is connected to the other end of the branch water outlet pipe 35; the spray direction of the spray head 36 is upward, and it cleans the inner wall of the mortar mixing pot 100. The bottom and top of the component mounting compartment 12 are separated by a second partition 14.
[0086] The spray head 36 can be a high-pressure spray head or a rotary spray head, with rotary spraying being preferred. During the cleaning process, it can completely cover the inner wall of the mortar mixing pot 100, resulting in a good cleaning effect.
[0087] Furthermore, the water spray assembly 3 also includes a flow control valve 37, a solenoid valve 38, and a level sensor 39. The flow control valve 37 is located on the main water outlet 34 and controls the water flow rate and volume of the spray head 36. The solenoid valve 38 is located on the branch water outlet 35, with each branch outlet 35 having its own solenoid valve 38 to individually control the water spraying process of the spray head 36. The level sensor 39 is located on the cleaning water tank 31 and detects the water level in the tank. When the water level is too low, it alerts personnel to add cleaning water to the tank.
[0088] Specifically, the clamping assembly 4 includes a telescopic drive device 41, a mounting plate 42, a movable plate 43, a limit switch 44, a guide rod 45, a sliding sleeve 46, and a pressure plate 47. The telescopic drive device 41 is fixed to the top of the cleaning chamber 11 of the housing 1. The mounting plate 42 is fixed to the bottom of the telescopic drive device 41. The movable plate 43 is fixed to the output end of the telescopic drive device 41 and is arranged parallel to the mounting plate 42; the limit switch 44 is fixed to the mounting plate 42, and the detection end of the limit switch 44 is connected to the pressure plate 47 to control the operation of the telescopic drive device 41. One end of the guide rod 45 is fixed to the movable plate 43, and the other end extends upward from the movable plate 43. The sliding sleeve 46 is fixed to the mounting plate 42, and the guide rod 45 passes through the sliding sleeve 46 and is clearance-fitted with the sliding sleeve 46. The pressure plate 47 is connected to the mounting plate 42 by bolts and is arranged parallel to the mounting plate 42. The telescopic drive device 41 drives the pressure plate 47 to move, thereby pressing the pressure plate 47 against the mortar mixing pot 100 placed on the pot body mounting seat 2. The limit switch 44 can detect the contact between the pressure plate 47 and the mortar mixing pot 100 and promptly control the telescopic drive device 41 to stop operating.
[0089] The telescopic drive device 41 includes, but is not limited to, linear drive components such as cylinders, hydraulic cylinders, and electric actuators, as long as they can provide linear driving force.
[0090] Limit switch 44 can be a pressure probe that uses pressure as a physical quantity to sense contact, position, or overload states and converts these states into control signals. When pressure plate 47 is in contact with the base of mortar mixing pot 100, limit switch 44 detects the pressure and stops the operation of telescopic drive device 41.
[0091] The guide rod 45 and the sliding sleeve 46 form a guide assembly, which can limit the movement of the movable plate 43 in the vertical direction and enhance the stability of operation.
[0092] The telescopic drive device 41 drives the movable plate 43 to move toward the mortar mixing pot 100, which in turn moves the pressure plate 47 toward the mortar mixing pot 100. When the pressure plate 47 comes into contact with the mortar mixing pot 100, the limit switch 44 detects the pressure and stops the operation of the telescopic drive device 41. After cleaning for a preset time, the telescopic drive device 41 automatically lifts the pressure plate 47 away from the mortar mixing pot 100, and personnel remove the cleaned mortar mixing pot 100 from the pot body mounting base 2.
[0093] The mortar mixing tank cleaning equipment is equipped with a controller, which is electrically connected to the water spray assembly 3 and the pressing assembly 4. Specifically, the controller is electrically connected to the water pump 32, flow control valve 37, solenoid valve 38, and level sensor 39 of the water spray assembly 3, respectively, to control the opening and closing of the water spray and the water flow rate. The controller is also electrically connected to the telescopic drive device 41 and limit switch 44 of the pressing assembly 4, respectively, to control the operation of the telescopic drive device 41.
[0094] Specifically, the drainage assembly 5 includes a water collection tank 51 and a wastewater tank 52. The water collection tank 51 is located below the first partition 13 and corresponds to the drain hole 211 of the bottom plate 21; the water collection tank 51 is provided with a drain outlet 511. The upper surface of the water collection tank 51 has a downward slope along the drainage direction, with a slope range of 1% to 10%, which facilitates the collection of waste liquid along the drainage direction to the drain outlet 511. The wastewater tank 52 is located in the component mounting compartment 12. The wastewater tank 52 is a cuboid box structure with an open top and closed sides and bottom. The drain outlet 511 is located above the opening of the wastewater tank 52.
[0095] Furthermore, the wastewater tank 52 is equipped with at least one sedimentation hopper 53. The sedimentation hopper 53 is used to settle sludge in the wastewater, preventing sludge from accumulating at the bottom of the inner cavity of the wastewater tank 52 and thus complicating the cleaning process. The sedimentation hopper 53 includes a fixed end plate 531, an inclined end plate 532, and a side end plate 533 fixed to the inner wall of the wastewater tank 52. One end of the inclined end plate 532 is fixed to the bottom end of the fixed end plate 531, and the other end extends upward at an incline to a free end. The height of the free end of the inclined end plate 532 does not exceed the height of the fixed end plate 531. The fixed end plate 531, the inclined end plate 532, and the side end plate 533 together form a sedimentation tank.
[0096] When there is only one sedimentation hopper 53, the fixed end plate 531 can be connected to the inner wall of the left side of the wastewater tank 52 and the inclined end plate 532 can be extended to the right, or the fixed end plate 531 can be connected to the inner wall of the right side of the wastewater tank 52 and the inclined end plate 532 can be extended to the left.
[0097] When multiple sedimentation hoppers 53 are installed inside the wastewater tank 52 (forming multi-stage sedimentation), each sedimentation hopper 53 is distributed along the height direction of the wastewater tank 52, and the inclined end plates 532 of adjacent sedimentation hoppers 53 extend in opposite directions; the free end of the inclined end plate 532 of the sedimentation hopper 53 is located above the inclined end plate 532 of the adjacent sedimentation hopper 53 below; the drain outlet 511 is located above the uppermost sedimentation hopper 53. This embodiment uses three sedimentation hoppers 53, such as... Figure 13 As shown. The number of sedimentation tanks 53 should be set according to actual needs.
[0098] When the fixed end plate 531 of the uppermost sedimentation hopper 53 is connected to the left inner wall, the inclined end plate 532 extends to the right; the fixed end plate 531 of the adjacent lower sedimentation hopper 53 is connected to the right inner wall, and the inclined end plate 532 extends to the left. The configuration can also be reversed.
[0099] Preferably, the wastewater tank 52 is equipped with multiple sedimentation tanks 53, which has the following technical advantages:
[0100] 1. The offset and reverse-oriented inclined end plate 532 forces the wastewater to form a zigzag or serpentine flow path within the tank (e.g., Figure 13 As shown (arrows and dashed lines indicate the approximate flow direction of the wastewater), within the wastewater tank 52 of limited height, multiple staggered sedimentation hoppers 53 are arranged vertically, effectively creating multiple independent, high-efficiency sedimentation tanks stacked in the longitudinal space. As the wastewater flows through each sedimentation hopper 53, it must travel a certain distance along the inclined end plate 532 of that hopper, significantly increasing the residence time and flow length of the wastewater in the effective sedimentation zone (i.e., above each sedimentation hopper 53). This longer flow and residence time allow suspended solids more opportunities to settle into the sedimentation tank under gravity, effectively preventing secondary disturbance of the settled sludge and significantly improving the overall sedimentation efficiency in a single flow.
[0101] 2. Because the free end of the upper sedimentation hopper 53 is located above the inclined end plate 532 of the adjacent lower sedimentation hopper 53, the sludge that settles and slides down to this end plate can directly fall onto the inclined end plate 532 of the lower sedimentation hopper 53 and continue to slide down the inclined surface into its sedimentation tank. This structural design realizes the "stepped sedimentation and sliding" of sludge, allowing the sludge to collect downwards step by step. The sludge can be collected and discharged relatively independently, resulting in more thorough separation of clear and turbid substances and more convenient operation and management.
[0102] Furthermore, the sedimentation hopper 53 and the wastewater tank 52 are detachably connected, for example, by snap-fit or screw connection, etc. This embodiment does not specifically limit this. When the sedimentation hopper 53 accumulates a lot of sludge, the sedimentation hopper 53 can be removed from the wastewater tank 52, the sludge poured out, and then reinstalled on the wastewater tank 52. In a specific example, the sedimentation hopper 53 and the wastewater tank 52 are snap-fit connected. Specifically, the fixed end plate 531 of the sedimentation hopper 53 has slots 534 fixedly provided on both sides along the height direction, and the inner wall of the wastewater tank 52 is provided with a slide rail 521 that cooperates with the slots 534. The slots 534 and the slide rail 521 slide relative to each other; the bottom of the slide rail 521 is provided with a blocking part 522 for limiting the height of the sedimentation hopper 53. The connection structure and state are as follows. Figures 14 to 18 As shown. The slide rail 521 can be fixed to the inner wall of the wastewater tank 52 by welding or screws. The slide rail 521 and the blocking part 522 can be welded together, snap-fitted together, or be a one-piece molded structure.
[0103] Furthermore, a drain pipe 54 communicating with the inner cavity of the wastewater tank 52 is provided at the bottom of the wastewater tank 52; a drain control valve 55 is provided on the drain pipe 54. The drain control valve 55 is a manual control valve, which is opened by personnel to discharge the waste liquid in the wastewater tank 52.
[0104] In the description of this utility model, it should be understood that the terms "upper", "bottom", "top", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0105] The terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature.
[0106] Finally, it should be noted that the above-described embodiments are merely specific implementations of this utility model, used to illustrate the technical solutions of this utility model, and not to limit it. The protection scope of this utility model is not limited thereto. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that any person skilled in the art can still modify or easily conceive of changes to the technical solutions described in the foregoing embodiments, or make equivalent substitutions for some of the technical features, within the technical scope disclosed in this utility model. Such modifications, changes, or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model, and should all be covered within the protection scope of this utility model.
Claims
1. A mortar mixing pot cleaning device, characterized in that, include: The shell (1) has an upper cleaning chamber (11) and a lower component installation chamber (12) inside; the cleaning chamber (11) and the component installation chamber (12) are separated by a first partition (13); Multiple pot body mounting seats (2) are fixed on the first partition (13) of the shell (1), and the mortar mixing pot (100) is upside down on the pot body mounting seat (2); The water spraying assembly (3) is installed in the component mounting compartment (12) of the shell (1) and is correspondingly installed with the pot body mounting seat (2); the water spraying assembly (3) sprays water upward through the bottom end of the pot body mounting seat (2) to rinse the inner wall of the mortar mixing pot (100); A clamping assembly (4) is fixed in the cleaning chamber (11) of the housing (1), located above the pot body mounting base (2) and corresponding to the pot body mounting base (2), for clamping the mortar mixing pot placed on the pot body mounting base (2); and The drainage component (5) is located in the component mounting compartment (12) of the housing (1) and below the pot body mounting seat (2).
2. The mortar mixing pot cleaning equipment according to claim 1, characterized in that, The first partition (13) has an opening (131); The pot body mounting base (2) includes a base plate (21) and a side panel (22) that is perpendicular to the base plate (21) and located on the side of the base plate (21); the base plate (21) corresponds vertically to the opening (131); The base plate (21) has a drainage hole (211) and a central hole (212), and the central hole (212) is connected to the water spray assembly (3).
3. The mortar mixing pot cleaning equipment according to claim 2, characterized in that, The pot body mounting base (2) also includes: At least two pot body positioning blocks (23) are set on the upper surface of the bottom plate (21) and are evenly arranged around the central axis of the central hole (212); The pot body positioning block (23) is stepped to accommodate different sizes of mortar mixing pots (100); the mortar mixing pot (100) is inverted on the stepped surface of the pot body positioning block (23).
4. The mortar mixing pot cleaning equipment according to claim 2, characterized in that, The water spray assembly (3) includes: A cleaning water tank (31) is installed at the bottom of the component installation compartment (12); Water pump (32) is installed on the upper part of component mounting compartment (12); The water pipe (33) is connected at one end to the outlet of the cleaning water tank (31) and at the other end to the inlet of the water pump (32); The main water outlet pipe (34) is connected at one end to the outlet of the water pump (32); The outlet branch pipe (35) is connected at one end to the other end of the outlet main pipe (34) via a pipe body connector. The number of outlet branch pipes (35) corresponds to the number of boiler body mounting bases (2). The water nozzle (36) is fixed on the base plate (21) and passes through the central circular hole (212). The water nozzle (36) is connected to the other end of the water outlet branch pipe (35). The water spray direction of the water nozzle (36) is upward. The bottom and top of the component mounting compartment (12) are separated by a second partition (14).
5. The mortar mixing pot cleaning equipment according to claim 4, characterized in that, The water spray assembly (3) also includes: A flow control valve (37) is installed on the main outlet pipe (34); Solenoid valve (38) is installed on the outlet branch pipe (35); and A liquid level sensor (39) is installed on the cleaning water tank (31).
6. The mortar mixing pot cleaning equipment according to claim 1, characterized in that, The clamping assembly (4) includes: Telescopic drive device (41) is fixed to the top of the cleaning chamber (11) of the housing (1); Mounting plate (42) is fixedly installed at the bottom end of telescopic drive device (41); The movable plate (43) is fixed to the output end of the telescopic drive device (41) and is set parallel to the mounting plate (42); The pressure plate (47) is connected to the mounting plate (42) by bolts and is set parallel to the mounting plate (42); Limit switch (44) is fixed on mounting plate (42). The detection end of limit switch (44) is connected to pressure plate (47) and controls the operation of telescopic drive device (41). The guide rod (45) is fixed at one end to the movable plate (43) and the other end extends upward from the movable plate (43); A sliding sleeve (46) is fixedly mounted on a mounting plate (42), and a guide rod (45) passes through the sliding sleeve (46) and is clearance-fitted with the sliding sleeve (46); and The telescopic drive device (41) drives the pressure plate (47) to move, so that the pressure plate (47) presses the mortar mixing pot (100) placed on the pot body mounting seat (2).
7. The mortar mixing pot cleaning equipment according to claim 2, characterized in that, Drainage assembly (5) includes: A water collection trough (51) is located below the first partition plate (13) and corresponds to the drain hole (211) of the bottom plate (21); the upper surface of the water collection trough (51) has a downward slope along the drainage direction, with a slope range of 1% to 10%; the water collection trough (51) is provided with a drain outlet (511); and Wastewater tank (52) is located in component installation compartment (12). Wastewater tank (52) is a rectangular box structure with an open top and closed sides and bottom. Drainage outlet (511) is located above the opening of wastewater tank (52).
8. The mortar mixing pot cleaning equipment according to claim 7, characterized in that, The wastewater tank (52) is provided with at least one sedimentation hopper (53). The sedimentation hopper (53) includes a fixed end plate (531), an inclined end plate (532), and a side end plate (533) fixed to the inner wall of the wastewater tank (52). One end of the inclined end plate (532) is fixed to the bottom end of the fixed end plate (531), and the other end extends upward to the free end. The height of the free end of the inclined end plate (532) does not exceed the height of the fixed end plate (531). The fixed end plate (531), the inclined end plate (532), and the side end plate (533) together form a sedimentation tank. When multiple sedimentation hoppers (53) are provided inside the wastewater tank (52), each sedimentation hopper (53) is distributed along the height direction of the tank body, and the inclined end plates (532) of adjacent sedimentation hoppers (53) in the height direction extend in opposite directions; the free end of the inclined end plate (532) of the sedimentation hopper (53) is located above the inclined end plate (532) of the adjacent sedimentation hopper (53) below. The drain outlet (511) is located above the uppermost sedimentation hopper (53).
9. The mortar mixing pot cleaning equipment according to claim 8, characterized in that, The sedimentation tank (53) and the wastewater tank (52) are detachable; The fixed end plate (531) of the sedimentation tank (53) is fixedly provided with slots (534) along the height direction on both sides. The inner wall of the wastewater tank (52) is provided with a slide rail (521) that matches the slots (534). The slots (534) and the slide rail (521) slide relative to each other. The bottom of the slide rail (521) is provided with a blocking part (522) to limit the height of the sedimentation hopper (53).
10. The mortar mixing pot cleaning equipment according to claim 7, characterized in that, The bottom of the wastewater tank (52) is provided with a drain pipe (54) that communicates with the inner cavity of the wastewater tank (52); A drain control valve (55) is installed on the drain pipe (54).