A glass product cleaning machine

Abstract

The application discloses a glass product cleaning machine, and relates to the technical field of glass processing equipment, which comprises a rack, a cleaning room one and a cleaning room two arranged along the length direction of the rack, a cleaning assembly arranged in the cleaning room one and the cleaning room two, a cleaning pipe arranged along the inner side wall of the cleaning room one and the cleaning room two, and a plurality of cleaning nozzles arranged along the side wall of the cleaning pipe, a placing frame body arranged in the cleaning room one, an isolation box body arranged in the cleaning room two, and a hanging basket for placing glass products arranged in the placing frame body and the isolation box body. The cleaning pipe and the plurality of cleaning nozzles arranged along the inner side wall of the cleaning room in the cleaning assembly can form a surrounding spraying range, ensure that the cleaning liquid uniformly covers each surface of the glass product, eliminate the cleaning blind area, and the cleaning room one and the cleaning room two distributed along the length direction of the rack can realize phased cleaning of the glass product, and prevent the problems of impurity residue or incomplete cleaning in a single cleaning environment.

Description

Technical Field

[0001] This application relates to the field of glass processing equipment technology, and in particular to a glass product cleaning machine. Background Technology

[0002] In the glass manufacturing process, cutting debris, dust, residual cutting fluid, and oil inevitably adhere to the glass surface. If these impurities are not thoroughly removed, they will directly affect the processing quality of subsequent processes such as coating, lamination, and tempering. Minor impurities may result in defects such as bubbles and spots in the finished glass, while severe impurities may lead to the scrapping of the glass product. Therefore, glass cleaning is a crucial step in ensuring the precision and yield of glass processing.

[0003] Most glass cleaning machines on the market today are based on a frame, and the core cleaning unit usually adopts a single-chamber design, meaning that the glass products complete the entire cleaning process in the same chamber.

[0004] Regarding the aforementioned technologies, the inventors believe that when the surface of a glass product is simultaneously covered with easily removable impurities such as floating dust and difficult-to-remove impurities such as stubborn oil stains and oxide layers, a single cleaning chamber cannot achieve phased cleaning of the glass product. Utility Model Content

[0005] The purpose of this application is to provide a glass product cleaning machine to improve the problem that a single cleaning chamber cannot achieve phased cleaning of glass products when both easily removable impurities such as floating dust and difficult-to-remove impurities such as stubborn oil stains and oxide layers are simultaneously attached to the surface of the glass product.

[0006] This application provides a glass product cleaning machine, which adopts the following technical solution: A glass product cleaning machine includes a frame and two cleaning chambers, a first cleaning chamber and a second cleaning chamber, arranged along the length of the frame. Cleaning components are installed in the first and second cleaning chambers. Each cleaning component includes a cleaning pipe arranged along the inner sidewall of the first and second cleaning chambers and a plurality of cleaning nozzles arranged along the sidewall of the cleaning pipe. A placement frame is installed in the first cleaning chamber, and an isolation box is installed in the second cleaning chamber. A hanging basket for placing glass products is installed inside the placement frame and the isolation box.

[0007] By adopting the above technical solution, the cleaning chamber 1 and cleaning chamber 2, which are distributed along the length of the frame, can realize the phased cleaning of glass products, preventing the problem of impurity residue or incomplete cleaning under a single cleaning environment; the cleaning pipes and several cleaning nozzles arranged along the inner side wall of the cleaning chamber in the cleaning assembly can form a surrounding spray range, ensuring that the cleaning liquid evenly covers all surfaces of the glass products and eliminating cleaning blind spots; the placement frame and the isolation box provide stable installation carriers for the hanging baskets in cleaning chamber 1 and cleaning chamber 2, respectively, to prevent the hanging baskets from shaking and causing collision damage to the glass products during the cleaning process.

[0008] Optionally, the bottom of the first and second cleaning chambers is provided with drain outlets.

[0009] By adopting the above technical solution, the drain outlets at the bottom of cleaning chamber 1 and cleaning chamber 2 can discharge the wastewater after cleaning in a timely manner, preventing the wastewater from accumulating at the bottom of the cleaning chamber and causing impurities in the wastewater to re-adhere to the surface of the glass products, thus maintaining a clean cleaning environment in the cleaning chamber; at the same time, centralized drainage facilitates the unified collection, filtration or treatment of wastewater in the future, which meets environmental protection requirements, and also prevents wastewater from overflowing and corroding the frame and surrounding equipment, thus extending the overall service life of the equipment.

[0010] Optionally, the second cleaning chamber is located between the two sets of first cleaning chambers, and the inner wall of the second cleaning chamber is provided with a delivery pipe for conveying chemical reagents.

[0011] By adopting the above technical solution, cleaning chamber 2 is set between two sets of cleaning chamber 1, forming a continuous cleaning process of cleaning chamber 1, cleaning chamber 2, and cleaning chamber 1. Multi-process treatment can be completed without manual transfer of glass products, greatly improving cleaning efficiency. The chemical reagent delivery pipe on the inner wall of cleaning chamber 2 can accurately deliver targeted reagents into cleaning chamber 2, realizing targeted treatment of stubborn stains or special pollutants on the surface of glass products, solving the problem that single water rinsing cannot remove stubborn impurities, while avoiding random diffusion of reagents and reducing reagent waste.

[0012] Optionally, the bottom of the isolation box is provided with several drainage holes that communicate with the interior of the second cleaning chamber, and the inlet of the delivery pipe faces the isolation box.

[0013] By adopting the above technical solution, the drain hole at the bottom of the isolation chamber allows the chemical reagents in the second cleaning chamber to smoothly enter the isolation chamber and fully contact the glass products in the hanging basket, forming an immersion chemical treatment. This ensures that the reagents can penetrate into the gaps or corners of the glass products, thereby improving the chemical treatment effect.

[0014] Optionally, a connecting bracket is provided on the side wall of the placement frame, and a mounting bracket is provided on one side of the frame. The side wall of the mounting bracket is provided with a sliding groove corresponding to the connecting bracket. A driving component is connected to the connecting bracket through the sliding groove. The driving component is connected to the frame to drive the connecting bracket to move the placement frame.

[0015] By adopting the above technical solution, the connecting bracket on the side wall of the placement frame cooperates with the sliding groove of the frame mounting bracket to provide stable guidance for the movement of the placement frame and prevent the placement frame from shifting or tilting during the movement; the driving component drives the connecting bracket to move the placement frame, which can realize the automated entry and exit of the placement frame and internal hanging baskets and glass products into and out of the cleaning chamber, without manual handling, reducing the labor intensity of operators and improving the automation and safety of the cleaning process.

[0016] Optionally, the bottom of the placement frame is provided with a placement slot corresponding to the hanging basket.

[0017] By adopting the above technical solution, the placement slot at the bottom of the placement frame and corresponding to the hanging basket can accurately position the hanging basket, ensuring that the hanging basket can maintain a fixed position after being placed in the placement frame. This prevents the hanging basket from shaking or shifting within the placement frame due to the impact of the cleaning fluid or the movement of the placement frame during the cleaning process, thereby preventing the glass products from colliding with the placement frame or other components. At the same time, the placement slot can simplify the operation of picking up and placing the hanging basket. Operators only need to align the hanging basket with the placement slot for quick installation, improving the efficiency of loading and unloading materials.

[0018] Optionally, the hanging basket is equipped with a barrier net that comes into contact with the glass product.

[0019] By adopting the above technical solution, the barrier net inside the hanging basket is in direct contact with the glass product, which can form a flexible support for the glass product and prevent scratch damage caused by direct contact between the glass product and the hard side wall of the hanging basket. The mesh structure of the barrier net will not block the cleaning liquid or chemical reagents, ensuring that the cleaning liquid or reagents can fully contact the surface of the glass product and not affect the cleaning effect.

[0020] Optionally, a handle position is provided above the hanging basket, which is a certain size above the liquid surface.

[0021] By adopting the above technical solution, the handle above the liquid surface of the basket facilitates the operation of personnel or mechanical gripping mechanisms in picking up and placing the basket without requiring hands or gripping parts to be inserted into the cleaning solution, thus maintaining operational hygiene and preventing the cleaning solution from corroding the operator's hands or the gripping mechanism. The handle above the liquid surface can also serve as a limit indicator for the basket, making it easy for operators to determine whether the basket is completely placed in the cleaning environment. In addition, the position of the basket can be quickly identified after cleaning, improving the efficiency of picking up and placing.

[0022] In summary, this application includes at least one of the following beneficial technical effects: 1. Cleaning chambers 1 and 2, distributed along the length of the frame, enable phased cleaning of glass products, preventing the problem of impurity residue or incomplete cleaning under a single cleaning environment; the cleaning pipes and several cleaning nozzles arranged along the inner side wall of the cleaning chamber in the cleaning assembly can form a surrounding spray range, ensuring that the cleaning liquid evenly covers all surfaces of the glass products and eliminating cleaning blind spots; the placement frame and isolation box provide stable mounting carriers for the hanging baskets in cleaning chambers 1 and 2, respectively, preventing the hanging baskets from shaking and causing collision damage to the glass products during the cleaning process; 2. The drain hole at the bottom of the isolation chamber allows the chemical reagents in cleaning chamber 2 to smoothly enter the isolation chamber and fully contact the glass products in the hanging basket, forming an immersion chemical treatment. This ensures that the reagents can penetrate into the gaps or corners of the glass products, improving the chemical treatment effect. 3. The barrier net inside the hanging basket is in direct contact with the glass product, providing flexible support and preventing scratches caused by direct contact between the glass product and the rigid sidewall of the hanging basket. The mesh structure of the barrier net will not block the cleaning fluid or chemical reagents, ensuring that the cleaning fluid or reagents can fully contact the surface of the glass product without affecting the cleaning effect. Attached Figure Description

[0023] Figure 1 This is a schematic diagram of a glass product cleaning machine. Figure 2 This is a partial sectional view of a glass product cleaning machine.

[0024] In the diagram, 1. Frame; 11. Mounting bracket; 12. Sliding groove; 13. Drive component; 2. Cleaning chamber one; 21. Placement frame; 211. Placement groove; 22. Drain outlet; 3. Cleaning chamber two; 31. Isolation box; 311. Drain hole; 32. Conveying pipe; 4. Cleaning assembly; 41. Cleaning pipe; 42. Cleaning nozzle; 5. Hanging basket; 51. Barrier net; 52. Handle pole position; 6. Glass product; 7. Connecting bracket. Detailed Implementation

[0025] The following is in conjunction with the appendix Figure 1 -Appendix Figure 2 This application will be described in further detail below.

[0026] A glass product cleaning machine, as described in the following description Figure 1 The system includes a frame 1, which is made entirely of stainless steel and has good load-bearing capacity and corrosion resistance. Two sets of cleaning chamber 1 2 and one set of cleaning chamber 2 3 are arranged sequentially along the length of the frame 1, with cleaning chamber 2 3 located between the two sets of cleaning chamber 1 2, forming a continuous cleaning process layout. Cleaning components 4 are fixedly installed on the inner side walls of cleaning chamber 1 2 and cleaning chamber 2 3. The cleaning components 4 include cleaning pipes 41 arranged circumferentially along the inner side wall of the cleaning chamber. The cleaning pipes 41 are connected to an external cleaning fluid supply device through pipelines. Several cleaning nozzles 42 are evenly spaced on the side wall of the cleaning pipes 41. The nozzles of the cleaning nozzles 42 face the inside of the cleaning chamber and can spray cleaning fluid into the central area of ​​the cleaning chamber.

[0027] Reference Figure 1 and Figure 2The cleaning chamber 2 is equipped with a placement frame 21, which is a rectangular frame structure with an open top. A connecting bracket 7 is integrally extended from the side wall of the placement frame 21 and is in the shape of a horizontal rod. A mounting bracket 11 is fixedly installed on the side of the frame 1 corresponding to the cleaning chamber 2. The side wall of the mounting bracket 11 has a sliding groove 12 extending in the vertical direction. The size of the sliding groove 12 is adapted to the connecting bracket 7. The end of the connecting bracket 7 away from the placement frame 21 passes through the sliding groove 12 and is connected to the driving component 13. The driving component 13 is a cylinder or a servo motor. In this embodiment, a servo motor is preferred for precise control of the movement speed. The driving component 13 is fixed to the frame 1 with bolts. During operation, it can drive the connecting bracket 7 to move up and down along the sliding groove 12, thereby driving the placement frame 21 to enter and exit the cleaning chamber 2. The bottom inner wall of the placement frame 21 is provided with a placement groove 211 corresponding to the hanging basket 5. The shape of the placement groove 211 is adapted to the bottom of the hanging basket 5. After the hanging basket 5 is placed, it can be locked in the placement groove 211 to keep the position fixed.

[0028] Reference Figure 1 and Figure 2 The second cleaning chamber 3 has an isolation box 31 inside. The isolation box 31 is also a rectangular box with an open top, and several through-holes 311 are evenly distributed on its bottom, communicating with the internal space of the second cleaning chamber 3. A delivery pipe 32 is also fixedly installed on the inner wall of the second cleaning chamber 3. The delivery pipe 32 is connected to an external chemical reagent storage device via a pipeline, with its opening facing the isolation box 31, allowing for the directional delivery of chemical reagents to the periphery of the isolation box 31. Both the first cleaning chamber 2 and the second cleaning chamber 3 have drain outlets 22 at their bottoms, which are connected to an external wastewater treatment device via pipelines for discharging wastewater after cleaning.

[0029] Reference Figure 1 and Figure 2 In this embodiment, the hanging basket 5 has a hollow frame structure. A barrier net 51 is fixedly installed inside the hanging basket 5. The barrier net 51 is made of corrosion-resistant nylon mesh or stainless steel mesh. The mesh size of the barrier net 51 is set according to the specifications of the glass product 6 to ensure that it can support the glass product 6 without blocking the cleaning fluid. Handle rod positions 52 are symmetrically fixedly installed on both sides of the top of the hanging basket 5. The handle rod positions 52 are rod-shaped and their height is higher than the maximum liquid level of the first cleaning chamber 2 and the second cleaning chamber 3, which facilitates the operation of picking up and putting down the cleaning fluid.

[0030] The implementation principle of this application embodiment is as follows: When using the glass product 6 cleaning machine, first place the glass product 6 to be cleaned in the hanging basket 5, then align the hanging basket 5 with the placement groove 211 at the bottom of the placement frame 21 and place it in; start the drive unit 13, which drives the connecting bracket 7 to move downward along the sliding groove 12 of the mounting frame 11, thereby driving the placement frame 21 into the cleaning chamber 1 2; at this time, the external cleaning fluid supply device delivers cleaning fluid to the cleaning nozzle 42 through the cleaning pipe 41, and the cleaning nozzle 42 sprays the cleaning fluid onto the glass product 6 along the inner wall of the cleaning chamber 1 2, performing preliminary cleaning of the floating dust and easily detachable impurities on the surface of the glass product 6. The wastewater generated during the cleaning process is discharged to the external wastewater treatment device through the drain outlet 22 at the bottom of the cleaning chamber 1 2; after the preliminary cleaning is completed, the drive unit 13 drives the placement frame 21 to move upward away from the cleaning chamber 1 2, and the operator takes the hanging basket 5 out of the placement frame 21 through the handle 52 at the top of the hanging basket 5 and puts it into the isolation box 31 of the cleaning chamber 2 3; then the external The chemical reagent storage device delivers chemical reagents to the periphery of the isolation chamber 31 via the delivery pipe 32. The chemical reagents accumulate in the second cleaning chamber 3 and enter the isolation chamber 31 through the drain hole 311 at the bottom of the isolation chamber 31, making full contact with the glass products 6 in the hanging basket 5. This chemically treats stubborn stains or special contaminants on the surface of the glass products 6. Waste liquid generated during the treatment is discharged through the drain outlet 22 at the bottom of the second cleaning chamber 3. After the chemical treatment is completed, the operator removes the hanging basket 5 from the isolation chamber 31 again via the handle 52 and places it into the placement frame 21 of another set of cleaning chambers 1 and 2. The drive unit 13 moves the placement frame 21 into cleaning chamber 1 and 2. The cleaning component 4 sprays cleaning fluid to rinse away any remaining chemical reagents on the surface of the glass products 6, ensuring no reagent residue remains. After rinsing, the drive unit 13 moves the placement frame 21 upwards, and the operator removes the hanging basket 5 and the cleaned glass products 6 inside, completing the entire cleaning process. Cleaning chambers 1 and 2 prevent the problem of impurity residue or incomplete cleaning in a single cleaning environment.

[0031] The embodiments described in this specific implementation are preferred embodiments of this application and are not intended to limit the scope of protection of this application. Identical components are represented by the same reference numerals. Therefore, all equivalent changes made to the structure, shape, and principle of this application should be covered within the scope of protection of this application.

Claims

1. A glass product cleaning machine, characterized in that: The system includes a frame (1) and two cleaning chambers (2 and 3) arranged along the length of the frame (1). Cleaning components (4) are provided in the cleaning chambers (2 and 3). The cleaning components (4) include a cleaning pipe (41) arranged along the inner side wall of the cleaning chambers (2 and 3) and a plurality of cleaning nozzles (42) arranged along the side wall of the cleaning pipe (41). A placement frame (21) is provided in the cleaning chamber (2) and an isolation box (31) is provided in the cleaning chamber (3). A hanging basket (5) for placing glass products (6) is provided in the placement frame (21) and the isolation box (31).

2. The glass product cleaning machine according to claim 1, characterized in that: Drainage outlets (22) are provided at the bottom of the first cleaning chamber (2) and the second cleaning chamber (3).

3. A glass product cleaning machine according to claim 2, characterized in that: The second cleaning chamber (3) is located between the two sets of first cleaning chambers (2), and the inner wall of the second cleaning chamber (3) is provided with a delivery pipe (32) for delivering chemical reagents.

4. A glass product cleaning machine according to claim 3, characterized in that: The bottom of the isolation box (31) is provided with several drain holes (311) that communicate with the interior of the second cleaning chamber (3), and the opening of the delivery pipe (32) faces the isolation box (31).

5. A glass product cleaning machine according to claim 4, characterized in that: The side wall of the placement frame (21) is provided with a connecting bracket (7), and the side of the frame (1) is provided with a mounting bracket (11). The side wall of the mounting bracket (11) is provided with a sliding groove (12) corresponding to the connecting bracket (7). The connecting bracket (7) passes through the sliding groove (12) and is connected to a driving component (13). The driving component (13) is connected to the frame (1) to drive the connecting bracket (7) to move the placement frame (21).

6. A glass product cleaning machine according to claim 5, characterized in that: The bottom of the placement frame (21) is provided with a placement slot (211) corresponding to the hanging basket (5).

7. A glass product cleaning machine according to claim 6, characterized in that: The hanging basket (5) is provided with a barrier net (51) that comes into contact with the glass product (6).

8. A glass product cleaning machine according to claim 7, characterized in that: Above the hanging basket (5) is a handle position (52) that is a certain size above the liquid surface.

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