A wire drawing device for copper wire production
Patent Information
- Application Number
- CN202522289343.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-29
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-10-29
AI Technical Summary
1、本实用新型提供一种用于铜线生产的拉丝装置,通过往复平移组件可以有效地控制铜线在拉伸过程中保持恒定速度,避免了拉伸过程中的不稳定性,从而提高了生产效率,缩短了生产周期,可以减少铜线与设备之间的摩擦,这有助于降低磨损,延长设备的使用寿命,并减少对铜线表面质量的影响,同时分散了铜线拉伸过程中的负荷,避免了单一方向的过度负担,有助于减少设备的机械疲劳和损坏风险,提升设备的稳定性和可靠性。
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Figure CN224823936U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of metal wire processing equipment, and in particular to a wire drawing device for copper wire production. Background Technology
[0002] Copper wire drawing equipment uses a series of drawing dies to draw copper rods or billets into slender copper wires, widely used in the wire and cable industries. The equipment mainly consists of a drawing machine, drawing dies, a cooling system, a lubrication system, a traction system, and a winding device. During the drawing process, parameters such as tension, speed, and temperature are controlled to ensure that the copper wire maintains high quality while reducing its diameter, and cooling and lubrication reduce friction and wear. Finally, the copper wire is wound into coils for subsequent processing and use.
[0003] In existing technologies, during the wire drawing process, the copper wire falls freely from the drawing machine, forming a chaotic, ring-like structure. This scattered state not only results in an uneven finished product but also requires manual sorting and arrangement by workers each time. This method increases the labor intensity for workers, severely impacts production efficiency, and leads to wasted time and increased costs.
[0004] Therefore, it is necessary to provide a new wire drawing device for copper wire production to solve the above-mentioned technical problems. Utility Model Content
[0005] To solve the above-mentioned technical problems, this utility model provides a wire drawing device for copper wire production that is capable of uniformly laying wires and synchronously winding them.
[0006] The present invention provides a wire drawing device for copper wire production, comprising: a base plate, a wire drawing machine mounted on one end of the base plate, a first fixing plate fixed on one side of the other end of the base plate, a second fixing plate fixed on the base plate on the opposite side of the first fixing plate, a fixing roller fixed above the first fixing plate and the second fixing plate, a take-up roller assembly on the lower side between the first fixing plate and the second fixing plate, a reciprocating translation assembly on one side of the take-up roller assembly at the same horizontal line, a wire guide above the reciprocating translation assembly, a housing fixed on one side of the first fixing plate, and a drive motor for driving the take-up roller assembly and the reciprocating translation assembly at a corresponding position on the housing; The output end of the drive motor extends through a coupling to the inside of the first fixed plate, where a spur gear for driving the take-up roller assembly and the reciprocating translation assembly is fixed.
[0007] Preferably, the reciprocating translation component includes a second gear, which is disposed inside the first fixed plate. The second gear meshes with a gear on the drive motor for transmission. A rotating column is fixed on one side of the second gear. A first thread is formed on the surface of the rotating column. A second thread is formed on the surface of the rotating column that intersects with the first thread. A square block is movably connected to the surface of the rotating column. Four limiting rods that are fixedly connected to the first fixed plate and the second fixed plate are provided at equal angles on both sides of the square block.
[0008] Preferably, a circular groove is formed on the inner side of the square block, and the maximum diameter of the rotating column is the same as the inner diameter of the circular groove.
[0009] Preferably, the thread direction of the first thread is opposite to that of the second thread, and the two ends of the first thread are connected to the two ends of the second thread.
[0010] Preferably, a protrusion is fixed to the inner side of the circular groove, the surface of the protrusion is in contact with the inner side of the first thread and the second thread, and the protrusion is slidably connected to the inner side of the first thread and the second thread.
[0011] Preferably, a circular hole is provided at the corresponding position of the square block and the limiting rod, the surface of the limiting rod is in contact with the inner side of the circular hole, the surface of the limiting rod is slidably connected to the inner side of the circular hole, and the limiting rod forms a limiting structure for the square block through the circular hole.
[0012] Preferably, the take-up roller assembly includes a first gear, which is disposed inside the first fixed plate. The first gear meshes with a gear on the drive motor for transmission. A winding roller body is fixed to one side of the first gear. Limit blocks are fixed to both ends of the winding roller body. A circular block is fixed to one end of the winding roller body away from the first gear. A cover plate that is movably connected to the second fixed plate is provided on one side of the circular block. Mounting blocks are fixed to both sides of the cover plate. The mounting blocks are fixedly connected to the second fixed plate by bolts.
[0013] Preferably, the diameter of the winding roller body is smaller than the diameter of the limiting block, and the diameter of the limiting block is always the same as the diameter of the cover plate.
[0014] Compared with related technologies, the wire drawing device for copper wire production provided by this utility model has the following advantages: 1. This utility model provides a wire drawing device for copper wire production. The reciprocating translation component can effectively control the copper wire to maintain a constant speed during the drawing process, avoiding instability during the drawing process, thereby improving production efficiency, shortening the production cycle, reducing friction between the copper wire and the equipment, which helps to reduce wear, extend the service life of the equipment, and reduce the impact on the surface quality of the copper wire. At the same time, it disperses the load during the copper wire drawing process, avoiding excessive load in one direction, which helps to reduce the mechanical fatigue and damage risk of the equipment, and improves the stability and reliability of the equipment.
[0015] 2. This utility model provides a wire drawing device for copper wire production. By synchronously driving the reciprocating translation component and the winding roller component with a drive motor, the copper wire can be wound up, reducing the need for manual intervention, improving the efficiency of the production line, ensuring that the copper wire can be wound up smoothly during the wire drawing process, avoiding wire breakage or uneven winding caused by improper manual operation, thereby improving the surface quality and uniformity of the copper wire, and improving the stability and reliability of the device. Attached Figure Description
[0016] Figure 1 A schematic diagram of a preferred embodiment of the wire drawing device for copper wire production provided by this utility model; Figure 2 This is a schematic diagram of the reciprocating translation component; Figure 3 This is a schematic diagram of the square block structure; Figure 4 This is a schematic diagram of the winding roller assembly; Figure 5 This is a schematic diagram of the overall external structure.
[0017] The following are the labeling elements in the diagram: 1. Base plate; 2. Wire drawing machine; 3. First fixed plate; 4. Second fixed plate; 5. Fixed roller; 6. Take-up roller assembly; 601. First gear; 602. Winding roller body; 603. Limiting block; 604. Circular block; 605. Cover plate; 606. Mounting block; 7. Reciprocating translation assembly; 701. Second gear; 702. Rotating column; 703. First thread; 704. Second thread; 705. Square block; 7051. Circular groove; 7052. Protrusion; 7053. Circular hole; 706. Limiting rod; 8. Wire guide; 9. Housing; 10. Drive motor. Detailed Implementation
[0018] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.
[0019] The specific implementation of this utility model will be described in detail below with reference to specific embodiments.
[0020] Please see Figures 1 to 5 This utility model provides a wire drawing device for copper wire production, which includes: A base plate 1 is provided. A wire drawing machine 2 is installed at one end of the base plate 1. A first fixing plate 3 is fixed on one side of the other end of the base plate 1. A second fixing plate 4 is fixed on the top of the base plate 1 on the opposite side of the first fixing plate 3. A fixing roller 5 is fixed above the first fixing plate 3 and the second fixing plate 4. A take-up roller assembly 6 is provided on the lower side between the first fixing plate 3 and the second fixing plate 4. A reciprocating translation assembly 7 is provided on one side of the take-up roller assembly 6 at the same horizontal line. A wire guide 8 is provided above the reciprocating translation assembly 7. A housing 9 is fixed on one side of the first fixing plate 3. A drive motor 10 for driving the take-up roller assembly 6 and the reciprocating translation assembly 7 is provided at the corresponding position of the housing 9. By integrating the wire drawing machine 2, fixed plate 3 / 4, fixed roller 5, winding roller assembly 6 and reciprocating translation assembly 7 into the base plate 1, a modular layout is achieved, simplifying the equipment structure and facilitating maintenance. The output end of the drive motor 10 extends through a coupling to the inside of the first fixed plate 3, where a spur gear is fixed to drive the take-up roller assembly 6 and the reciprocating translation assembly 7. The drive motor 10 drives both the winding and reciprocating motions simultaneously via spur gears, reducing the need for independent power sources and lowering energy consumption and costs.
[0021] In the embodiments of this utility model, please refer to Figure 2 The reciprocating translation component 7 includes a second gear 701, which is disposed inside the first fixed plate 3. The second gear 701 meshes with the gear on the drive motor 10 for transmission. A rotating column 702 is fixed on one side of the second gear 701. A first thread 703 is formed on the surface of the rotating column 702. A second thread 704 is formed on the surface of the rotating column 702 that intersects with the first thread 703. A square block 705 is movably connected to the surface of the rotating column 702. Four limiting rods 706 that are fixedly connected to the first fixed plate 3 and the second fixed plate 4 are provided at equal angles on both sides of the square block 705. The second gear 701 and the rotating column 702 transmit the power of the drive motor to the rotating column through gear meshing, thereby achieving power splitting; The bidirectional thread design 703 / 704 features a first thread and a second thread that are opposite in direction and connected, allowing the square block 705 to automatically change direction on the rotating column, thus realizing the reciprocating motion of the guide wire 8 and avoiding an additional reversing mechanism. The limit rod 706 restricts the square block to move only horizontally, preventing rotation and ensuring the linear motion accuracy of the guide wire.
[0022] In the embodiments of this utility model, please refer to Figure 2 and Figure 3 A circular groove 7051 is provided on the inner side of the square block 705, and the maximum diameter of the rotating column 702 is the same as the inner diameter of the circular groove 7051. The diameter matching design ensures a tight fit between the circular groove and the maximum diameter of the rotating column, reducing wobbling and improving transmission stability. The 7052 protrusion engages with the thread, and slides within the thread groove, converting rotational motion into linear motion. This design is simple and results in minimal wear.
[0023] In the embodiments of this utility model, please refer to Figure 2 The thread direction of the first thread 703 is opposite to that of the second thread 704, and the two ends of the first thread 703 are connected to the two ends of the second thread 704. The opposite threads are connected, with the first thread 703 and the second thread 704 in opposite directions and connected end to end, so that when the protrusion reaches the end of the thread, it automatically switches to the other thread to achieve uninterrupted reciprocating motion.
[0024] In the embodiments of this utility model, please refer to Figure 2 and Figure 3 A protrusion 7052 is fixed on the inner side of the circular groove 7051. The surface of the protrusion 7052 is in contact with the inner side of the first thread 703 and the second thread 704. The protrusion 7052 is slidably connected to the inner side of the first thread 703 and the second thread 704. The bumps fit tightly against the threaded grooves, reducing impact noise caused by gaps and extending service life.
[0025] In the embodiments of this utility model, please refer to Figure 2 and Figure 3 A circular hole 7053 is provided at the corresponding position of the square block 705 and the limiting rod 706. The surface of the limiting rod 706 is in contact with the inner side of the circular hole 7053. The surface of the limiting rod 706 is slidably connected to the inner side of the circular hole 7053, and the limiting rod 706 forms a limiting structure for the square block 705 through the circular hole 7053. The circular hole slides into the limit rod, forcing the square block to move only along the axial direction of the limit rod, avoiding deflection and ensuring the accuracy of the guide wire trajectory.
[0026] In the embodiments of this utility model, please refer to Figure 4The take-up roller assembly 6 includes a first gear 601, which is located inside the first fixed plate 3. The first gear 601 meshes with the gear on the drive motor 10 for transmission. A winding roller body 602 is fixed to one side of the first gear 601. Limit blocks 603 are fixed to both ends of the winding roller body 602. A circular block 604 is fixed to one end of the winding roller body 602 away from the first gear 601. A cover plate 605 is provided on one side of the circular block 604 and is movably connected to the second fixed plate 4. Mounting blocks 606 are fixed on both sides of the cover plate 605. The mounting blocks 606 are fixedly connected to the second fixed plate 4 by bolts. The cover plate 605 is fixed by bolts to the mounting block 606, which facilitates the disassembly and replacement of the winding roller body 602 and improves maintenance efficiency.
[0027] In the embodiments of this utility model, please refer to Figure 4 The diameter of the winding roller body 602 is smaller than the diameter of the limiting block 603, and the diameter of the limiting block 603 is always the same as the diameter of the cover plate 605. The diameter of the winding roller body 602 is smaller than that of the limiting block 603, forming a winding groove structure to constrain the position of the copper wire.
[0028] The circuits and controls involved in this utility model are all existing technologies and will not be described in detail here.
[0029] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.
Claims
1. A wire drawing device for copper wire production, characterized in that, include: A base plate (1) is provided with a wire drawing machine (2) installed at one end above the base plate (1). A first fixing plate (3) is fixed on one side of the other end above the base plate (1). A second fixing plate (4) is fixed on the opposite side of the first fixing plate (3) and fixed above the base plate (1). A fixing roller (5) is fixed above the first fixing plate (3) and the second fixing plate (4). A take-up roller assembly (6) is provided on one side of the take-up roller assembly (6) and a reciprocating translation assembly (7) is provided on the same horizontal line as it. A wire guide (8) is provided above the reciprocating translation assembly (7). A housing (9) is fixed on one side of the first fixing plate (3). A drive motor (10) is provided at the corresponding position of the housing (9) to drive the take-up roller assembly (6) and the reciprocating translation assembly (7). The output end of the drive motor (10) extends through a coupling to the inside of the first fixed plate (3), where the drive take-up roller assembly (6) and the reciprocating translation assembly (7) are fixed with spur gears.
2. The wire drawing device for copper wire production according to claim 1, characterized in that, The reciprocating translation component (7) includes a second gear (701), which is disposed on the inner side of the first fixed plate (3). The second gear (701) meshes with the gear on the drive motor (10) for transmission. A rotating column (702) is fixed on one side of the second gear (701). A first thread (703) is provided on the surface of the rotating column (702). A second thread (704) is provided on the surface of the rotating column (702) intersecting with the first thread (703). A square block (705) is movably connected to the surface of the rotating column (702). Four limiting rods (706) are provided at equal angles on both sides of the square block (705) and are fixedly connected to the first fixed plate (3) and the second fixed plate (4).
3. The wire drawing device for copper wire production according to claim 2, characterized in that, The square block (705) has a circular groove (7051) on its inner side, and the maximum diameter of the rotating column (702) is the same as the inner diameter of the circular groove (7051).
4. The wire drawing device for copper wire production according to claim 2, characterized in that, The thread direction of the first thread (703) is opposite to that of the second thread (704), and the two ends of the first thread (703) are connected to the two ends of the second thread (704).
5. The wire drawing apparatus for copper wire production according to claim 3, characterized in that, A protrusion (7052) is fixed on the inner side of the circular groove (7051). The surface of the protrusion (7052) is in contact with the inner side of the first thread (703) and the second thread (704). The protrusion (7052) is slidably connected to the inner side of the first thread (703) and the second thread (704).
6. The wire drawing apparatus for copper wire production according to claim 3, characterized in that, A circular hole (7053) is provided at the corresponding position of the square block (705) and the limiting rod (706). The surface of the limiting rod (706) is in contact with the inner side of the circular hole (7053). The surface of the limiting rod (706) is slidably connected to the inner side of the circular hole (7053), and the limiting rod (706) forms a limiting structure for the square block (705) through the circular hole (7053).
7. The wire drawing apparatus for copper wire production according to claim 1, characterized in that, The take-up roller assembly (6) includes a first gear (601), which is located inside the first fixed plate (3). The first gear (601) meshes with the gear on the drive motor (10) for transmission. A winding roller body (602) is fixed on one side of the first gear (601). Limit blocks (603) are fixed at both ends of the winding roller body (602). A circular block (604) is fixed at one end of the winding roller body (602) away from the first gear (601). A cover plate (605) is provided on one side of the circular block (604) and is movably connected to the second fixed plate (4). Mounting blocks (606) are fixed on both sides of the cover plate (605). The mounting blocks (606) are fixedly connected to the second fixed plate (4) by bolts.
8. The wire drawing apparatus for copper wire production according to claim 7, characterized in that, The diameter of the winding roller body (602) is smaller than the diameter of the limiting block (603), and the diameter of the limiting block (603) is always the same as the diameter of the cover plate (605).