A wire drawing machine tension control device

CN224823939UActive Publication Date: 2026-10-09CHANGZHOU QITENG ELECTRICAL MASCH TECH CO LTD
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Patent Information

Application Number
CN202522818588.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-12-31
Publication Date
2026-10-09
Estimated Expiration
2035-12-31

AI Technical Summary

Technical Problem

[0003]上述一种用于拉丝机的张力调节装置虽然可以利用弹簧的弹力,对物料进行缓冲,但是装置不能主动调整张力,其仅依靠调节弹簧的被动伸缩适配拉力变化,当加工不同材质、不同直径的物料时,所需的基础张力存在差异,装置只能被动响应拉力波动,不能调整物料张力

Benefits of technology

通过设置转动组件,改变安装盘的位置,进而调整丝线的移动路径,进而改变丝线的移动时的阻力,从而可对拉丝过程中丝线的张力进行自行调节,可匹配不同规格线材的拉伸需求,保障拉丝效果。

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Abstract

The utility model discloses a wire drawing machine tension control device relates to tension adjusting technical field, the utility model discloses a mounting bracket, the mounting bracket inner wall is rotated and is connected with the mounting disc through first bearing, be provided with adjusting assembly on the mounting disc, be provided with rotating assembly on the mounting bracket, adjusting assembly includes slide rod, roller and second sliding block. Advantages are in: the utility model discloses rotating, adjusting assembly flexible adjustment roller and the relative position of conveying roller through rotating component drive mounting disc rotation, realize the initiative and accurate adjustment to wire drawing tension, can match the tensile demand of different material, specification wire material, broaden the scope of application of device, can also alleviate the tension mutation with the help of the elastic buffer effect of spring, avoid the broken silk phenomenon, and through the synergic cooperation of roller, support and limiting roller, form effective spacing to material, prevent the material deviation, winding in the wire drawing process, guarantee transmission stability and wire drawing processing quality.
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Description

Technical Field

[0001] This utility model relates to the field of tension adjustment technology, and in particular to a tension control device for a wire drawing machine. Background Technology

[0002] Wire drawing machines, also known as wire drawing machines or wire drawing machines, are widely used wire processing machinery in the industrial field. They can change the shape and properties of materials through tensile force and are suitable for processing a variety of materials. A search revealed that Chinese Patent CN214919270U discloses a tension adjustment device for a wire drawing machine, comprising a base, two fixed side plates, a feed roller, a connecting roller, and a discharge roller. Two tension rollers are positioned between the two fixed side plates. Each of the two fixed side plates has two first sliding grooves on its inner side, each containing a first slider. A fixed rod is also located within the first sliding groove, and two adjusting springs are positioned at the outer end of the fixed rod. By incorporating adjustable tension rollers, the device automatically adjusts the tension according to changes in pulling force, resulting in a more uniform pulling force applied to the material. This prevents the material from breaking due to excessive tension variations, leading to better stretching effect and improved stretching quality.

[0003] Although the tension adjustment device for wire drawing machines described above can use the elastic force of springs to buffer the material, the device cannot actively adjust the tension. It only relies on the passive extension and contraction of the adjusting spring to adapt to changes in tension. When processing materials of different materials and diameters, the required basic tension varies. The device can only passively respond to tension fluctuations and cannot adjust the material tension. Summary of the Invention

[0004] To address the shortcomings of existing technologies, this utility model provides a tension control device for a wire drawing machine, which solves the problems mentioned in the background section.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: A tension control device for a wire drawing machine includes a mounting frame. An mounting plate is rotatably connected to the inner wall of the mounting frame via a first bearing. An adjustment component is mounted on the mounting plate. A rotating component is mounted on the mounting frame. A first motor is fixedly connected to the back of the mounting plate. An extrusion roller and a conveying roller are positioned at the front of the mounting frame. The adjustment component includes a slide rod, a roller, and a second slider. The outer surface of the slide rod is fixedly connected to the inner wall of the mounting plate. The second slider is slidably sleeved on the outer surface of the slide rod. The rear end outer surface of the roller is rotatably connected to the front of the second slider via a first bearing seat.

[0006] Furthermore, the outer surface of the first motor output shaft rotates through the back of the mounting frame and extends to the front of the mounting frame via the second bearing. The front of the first motor output shaft is fixedly connected to the outer surface of the central shaft of the left conveyor roller, and the outer surface of the rear end of the right conveyor roller is rotatably connected to the front of the mounting frame via the second bearing seat. By setting the conveyor roller and the first motor, it is convenient to traction and convey materials.

[0007] Furthermore, a lead screw is provided inside the mounting frame. The outer surface of the top end of the lead screw rotates through the inner wall of the mounting frame and extends to the top of the mounting frame via a third bearing. A first slider is threaded onto the outer surface of the lead screw. The outer surface of the first slider is slidably connected to the inner wall of the mounting frame. The outer surface of the central shaft of the extrusion roller is rotatably connected to the front of the first slider via a third bearing seat. By setting up the lead screw, the first slider, and the extrusion roller, it is convenient to clamp and feed materials.

[0008] Furthermore, the adjustment assembly also includes a double-threaded screw, an adjusting block, and a spring. The outer surface of the left end of the double-threaded screw rotates through the inner wall of the mounting plate and extends to the outer side of the mounting plate via a fourth bearing. The rear end of the adjusting block is threaded onto the outer surface of the double-threaded screw, and the front end of the adjusting block is slidably fitted onto the outer surface of the slide bar. The outer surface of the second slider is slidably connected to the inner wall of the mounting plate. By setting the adjustment assembly, it is convenient to adjust the relative position of the roller and the mounting plate, thereby adjusting the positional relationship between the roller and the transmission roller, and thus adjusting the movement path of the material, thereby adjusting the tension of the material.

[0009] Furthermore, one end of the spring is fixedly connected to the outer surface of the adjusting block, and the other end of the spring is fixedly connected to the outer surface of the second slider, so as to prevent the material from breaking by utilizing the elastic force of the spring.

[0010] Furthermore, a bracket is fixedly connected to the outer surface of the second slider, and a limit roller is rotatably connected to the inner wall of the bracket through a fifth bearing seat. By setting the bracket and the limit roller, it is convenient to limit the material.

[0011] Furthermore, the rotating assembly includes a second motor, a gear, and a gear ring. The bottom surface of the second motor is fixedly connected to the top surface of the mounting bracket. The gear is fixedly sleeved on the outer surface of the output shaft of the second motor, and the gear ring is fixedly sleeved on the outer surface of the mounting plate. By setting the second motor, gear, and gear ring, it is convenient to drive the mounting plate to rotate and adjust the movement path of the material, thereby achieving the effect of adjusting the wire tension.

[0012] Compared with the prior art, the beneficial effects of this utility model are: By setting a rotating component and changing the position of the mounting plate, the movement path of the wire can be adjusted, thereby changing the resistance of the wire during movement. This allows for automatic adjustment of the wire tension during the drawing process, matching the stretching requirements of different wire specifications and ensuring the drawing effect. By setting up adjustment components, the position between the two rollers and the two conveyor rollers can be easily adjusted, making the tension adjustment of the device more targeted and precise. This effectively avoids tension mismatch caused by differences in material properties, greatly expanding the applicability of the device. The elasticity of the springs facilitates buffering during the wire drawing process, preventing wire breakage. The rollers, supports, and limit rollers work together to limit the material, prevent the material from shifting or tangling during the drawing process, and ensure the stability of the transmission. Attached Figure Description

[0013] Figure 1 A schematic diagram of a tension control device for a wire drawing machine is provided. Figure 2 for Figure 1 Schematic diagram of the rear of the three-dimensional structure; Figure 3 This is a three-dimensional sectional view of the adjustment component of this utility model; Figure 4 This utility model Figure 3 Enlarged view of the structure at point A in the middle; Figure 5 This is a partial cross-sectional view of the three-dimensional structure of this utility model.

[0014] In the diagram: 1. Mounting frame, 2. Mounting plate, 3. First motor, 4. Second motor, 5. Extrusion roller, 6. Conveyor roller, 7. Gear, 8. Gear ring, 9. Lead screw, 10. First slider, 11. Double threaded screw, 12. Slide rod, 13. Adjusting block, 14. Spring, 15. Second slider, 16. Roller, 17. Limiting roller, 18. Support. Detailed Implementation

[0015] Reference Figures 1-5 A tension control device for a wire drawing machine includes a mounting frame 1. A mounting plate 2 is rotatably connected to the inner wall of the mounting frame 1 via a first bearing. An adjustment component is provided on the mounting plate 2. A rotating component is provided on the mounting frame 1. A first motor 3 is fixedly connected to the back of the mounting plate 2. The first motor 3 can be a Yongkun motor of model 4RK25RA-A. A pressing roller 5 and a conveying roller 6 are provided in front of the mounting frame 1. A lead screw 9 is provided inside the mounting frame 1. The outer surface of the top end of the lead screw 9 rotatably penetrates the inner wall of the mounting frame 1 and extends to the top of the mounting frame 1 via a third bearing. The outer surface of the output shaft of the first motor 3 rotatably penetrates the back of the mounting frame 1 and extends to the front of the mounting frame 1 via a second bearing. The front of the output shaft of the first motor 3 is fixedly connected to the outer surface of the central shaft of the left conveying roller 6. The outer surface of the rear end of the right conveying roller 6 is rotatably connected to the front of the mounting frame 1 via a second bearing seat.

[0016] The outer surface of the lead screw 9 is threaded with a first slider 10. The outer surface of the first slider 10 is slidably connected to the inner wall of the mounting frame 1. The outer surface of the central shaft of the extrusion roller 5 is rotatably connected to the front of the first slider 10 through a third bearing seat. By setting the first motor 3, the extrusion roller 5 and the conveyor roller 6, it is convenient to traction and transport materials.

[0017] The adjustment assembly includes a slide rod 12, a roller 16, and a second slider 15. The outer surface of the slide rod 12 is fixedly connected to the inner wall of the mounting plate 2. The second slider 15 is slidably sleeved on the outer surface of the slide rod 12. The adjustment assembly also includes a double-threaded screw 11, an adjustment block 13, and a spring 14. The outer surface of the left end of the double-threaded screw 11 rotates through the inner wall of the mounting plate 2 and extends to the outer side of the mounting plate 2 via a fourth bearing. The outer surface of the rear end of the roller 16 is rotatably connected to the front of the second slider 15 via a first bearing seat.

[0018] One end of the spring 14 is fixedly connected to the outer surface of the adjusting block 13, and the other end of the spring 14 is fixedly connected to the outer surface of the second slider 15. The elastic force of the spring 14 is used to buffer the wire drawing process and prevent wire breakage.

[0019] The rear end of the adjusting block 13 is threaded onto the outer surface of the double-threaded screw 11, and the front end of the adjusting block 13 is slidably fitted onto the outer surface of the slide rod 12. The outer surface of the second slider 15 is slidably connected to the inner wall of the mounting plate 2. By setting the adjusting component, it is easy to adjust the position between the two rollers 16 and the two conveying rollers 6, so that the tension adjustment of the device is more targeted and accurate, effectively avoiding the tension mismatch problem caused by the difference in material characteristics, and greatly expanding the application range of the device.

[0020] The second slider 15 has a bracket 18 fixedly connected to its outer surface. The inner wall of the bracket 18 is rotatably connected to a limiting roller 17 through a fifth bearing seat. The roller 16, the bracket 18 and the limiting roller 17 cooperate with each other to limit the material, prevent the material from deviating and tangling during the wire drawing process, and ensure the stability of the transmission.

[0021] The rotating assembly includes a second motor 4, a gear 7, and a gear ring 8. The second motor 4 can be a Mitsubishi servo motor of model HG-JR353K. The bottom surface of the second motor 4 is fixedly connected to the top surface of the mounting bracket 1. The gear 7 is fixedly sleeved on the outer surface of the output shaft of the second motor 4, and the gear ring 8 is fixedly sleeved on the outer surface of the mounting plate 2. By setting the rotating assembly, the position of the mounting plate 2 is changed, thereby adjusting the movement path of the wire and changing the resistance when the wire moves. This allows for automatic adjustment of the tension of the wire during the drawing process, which can match the stretching requirements of different wire specifications and ensure the drawing effect.

[0022] In this invention, the material is passed sequentially from right to left between the right-side extrusion roller 5 and the conveyor roller 6, between the two sets of limiting rollers 17 and the roller 16, and between the left-side extrusion roller 5 and the conveyor roller 6. The screw 9 is rotated to press the material downwards by the extrusion roller 5. The double-threaded screw 11 is rotated, driving the adjusting block 13 to move. The adjusting block 13, through the spring 14, drives the second slider 15 to move, which in turn drives the roller 16 to move, adjusting the relative position of the roller 16 with the mounting plate 2. This drives the second motor 4, whose output shaft drives the gear 7 to rotate. The gear 7 drives the gear ring 8 to rotate, which in turn drives the mounting plate 2 to rotate, adjusting the relative position of the roller 16 with the conveyor roller 6 and thus the material's movement path. The first motor 3 is then started, its output shaft driving the left-side conveyor roller 6 to rotate, pulling the material to the left for discharge.

[0023] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. A tension control device for a wire drawing machine, comprising a mounting bracket (1), characterized in that: The mounting frame (1) has a mounting plate (2) rotatably connected to the inner wall of the mounting frame (1) via a first bearing. An adjustment component is provided on the mounting plate (2). A rotating component is provided on the mounting frame (1). A first motor (3) is fixedly connected to the back of the mounting plate (2). A squeezing roller (5) and a conveying roller (6) are provided in front of the mounting frame (1). The adjustment component includes a slide rod (12), a roller (16), and a second slider (15). The outer surface of the slide rod (12) is fixedly connected to the inner wall of the mounting plate (2). The second slider (15) is slidably sleeved on the outer surface of the slide rod (12). The outer surface of the rear end of the roller (16) is rotatably connected to the front of the second slider (15) via a first bearing seat.

2. The tension control device for a wire drawing machine according to claim 1, characterized in that, The outer surface of the output shaft of the first motor (3) rotates through the back of the mounting frame (1) and extends to the front of the mounting frame (1) via the second bearing. The front of the output shaft of the first motor (3) is fixedly connected to the outer surface of the central shaft of the left conveyor roller (6). The outer surface of the rear end of the right conveyor roller (6) is rotatably connected to the front of the mounting frame (1) via the second bearing seat.

3. The tension control device for a wire drawing machine according to claim 1, characterized in that, The mounting frame (1) is provided with a lead screw (9). The outer surface of the top end of the lead screw (9) rotates through the inner wall of the mounting frame (1) and extends to the top of the mounting frame (1) via a third bearing. A first slider (10) is threaded on the outer surface of the lead screw (9). The outer surface of the first slider (10) is slidably connected to the inner wall of the mounting frame (1). The outer surface of the central shaft of the extrusion roller (5) is rotatably connected to the front of the first slider (10) via a third bearing seat.

4. The tension control device for a wire drawing machine according to claim 1, characterized in that, The adjustment assembly also includes a double-threaded screw (11), an adjustment block (13), and a spring (14). The outer surface of the left end of the double-threaded screw (11) rotates through the inner wall of the mounting plate (2) via a fourth bearing and extends to the outer side of the mounting plate (2). The rear end of the adjustment block (13) is threaded onto the outer surface of the double-threaded screw (11). The front end of the adjustment block (13) is slidably fitted onto the outer surface of the slide rod (12). The outer surface of the second slider (15) is slidably connected to the inner wall of the mounting plate (2).

5. A tension control device for a wire drawing machine according to claim 4, characterized in that, One end of the spring (14) is fixedly connected to the outer surface of the adjusting block (13), and the other end of the spring (14) is fixedly connected to the outer surface of the second slider (15).

6. The tension control device for a wire drawing machine according to claim 1, characterized in that, The second slider (15) has a bracket (18) fixedly connected to its outer surface, and the inner wall of the bracket (18) is rotatably connected to a limit roller (17) through a fifth bearing seat.

7. The tension control device for a wire drawing machine according to claim 1, characterized in that, The rotating assembly includes a second motor (4), a gear (7) and a gear ring (8). The bottom surface of the second motor (4) is fixedly connected to the top surface of the mounting bracket (1). The gear (7) is fixedly sleeved on the outer surface of the output shaft of the second motor (4). The gear ring (8) is fixedly sleeved on the outer surface of the mounting plate (2).

Citation Information

Patent Citations

  • Tension adjusting device for wire drawing machine

    CN214919270U