Diamond drawing die with cooling structure

CN224823949UActive Publication Date: 2026-10-09ANHUI ZHENXING WIRE DRAWING DIES
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Patent Information

Application Number
CN202522407400.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-13
Publication Date
2026-10-09
Estimated Expiration
2035-11-13

AI Technical Summary

Technical Problem

[0003]模芯作为拉丝模的核心部件,在金刚石拉丝模工作时,会有大量的热量产生,过高的温度会使模具材料的性能下降,加速模具的磨损,通常其损坏或磨损的情况会先于其他部件,如果整个拉丝模不可拆卸更换模芯,那么一旦模芯损坏或磨损严重,整个拉丝模就需要报废更换,这将增加生产成本

Benefits of technology

本实用新型通过设有外部组件和水冷组件,有利于保证拉丝过程的稳定性,保证拉出的线材尺寸精确,表面光洁度高,减少因温度波动导致的线材表面划伤、直径不均匀等质量问题。

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Abstract

The utility model relates to diamond wire drawing die technical field, and disclose a kind of diamond wire drawing die with cooling structure, including wire drawing subassembly, the outside of wire drawing subassembly is provided with external component, the surface and inside of external component are provided with water cooling component, installation component is provided on the inner wall of external component, the right side of wire drawing subassembly in the inside of external component is provided with fixed component, by being provided with external component and water cooling component, it is favorable to guarantee the stability of wire drawing process, guarantee the size accuracy of wire rod drawn, surface finish is high, reduce the scratch of wire rod surface, diameter uneven etc. Quality problem caused by temperature fluctuation;By being provided with installation component and fixed component, it is favorable to replace different specifications of die core, diamond wire drawing die can quickly adapt to the production of various specifications wire rod, greatly improve the flexibility of production, and when wire drawing die wears seriously, no need to replace entire wire drawing die, reduce use cost.
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Description

Technical Field

[0001] This utility model relates to the field of diamond wire drawing die technology, and more specifically to a diamond wire drawing die with a cooling structure. Background Technology

[0002] Wire drawing dies are key tools in metal pressure processing. They force metal through the die by external force, compressing its cross-sectional area and forming wires or bars of the required shape and size. They are the core consumable parts in metal wire production.

[0003] As the core component of the wire drawing die, the die core generates a lot of heat when the diamond wire drawing die is working. Excessive temperature will degrade the performance of the die material and accelerate the wear of the die. Usually, the die core will be damaged or worn before other components. If the entire wire drawing die is not removable and the die core cannot be replaced, then once the die core is damaged or worn severely, the entire wire drawing die will need to be scrapped and replaced, which will increase production costs. Utility Model Content

[0004] In order to overcome the above-mentioned defects of the prior art, the present invention provides a diamond wire drawing die with a cooling structure to solve the problems existing in the background art.

[0005] This utility model provides the following technical solution: a diamond wire drawing die with a cooling structure, including a wire drawing assembly, an outer assembly provided on the outside of the wire drawing assembly, a water cooling assembly provided on the surface and inside of the outer assembly, the water cooling assembly having a water cooling groove, a water inlet and a water outlet, the water cooling groove being annularly formed between a first heat dissipation groove and a second heat dissipation groove inside the die sleeve, the water inlet being formed at the top of the die sleeve and communicating with the inside of the water cooling groove, and the top opening diameter of the water inlet being larger than the bottom opening diameter, the water outlet being formed at the bottom of the die sleeve and communicating with the inside of the water cooling groove, and the bottom opening diameter of the water inlet being larger than the opening diameter of the water outlet; Preferably, the wire drawing assembly includes a die core, a wire outlet, a wire inlet, and a mounting block. The wire outlet is located on the inner left side of the die core, and a smooth slope is provided on the left side of the wire outlet. The wire inlet is located on the inner right side of the die core, and the mounting block is symmetrically arranged on the outer left side of the die core.

[0006] Preferably, the external component includes a mold sleeve, a first heat dissipation groove, a second heat dissipation groove, a lubrication hole, and a fixing groove. The mold sleeve is disposed outside the mold core. The first heat dissipation groove is formed in a ring shape inside the mold sleeve. The second heat dissipation groove is formed in a fan shape on the left side of the mold sleeve. The lubrication hole is symmetrically formed on both sides of the inside of the mold core and the mold sleeve. The fixing groove is formed on the inner right side of the mold sleeve.

[0007] Preferably, an installation component is provided on the inner wall of the external component; the installation component has an inlet groove, a rotating groove and an installation groove, the inlet groove is symmetrically opened on both sides of the inner wall of the mold sleeve, the rotating groove is opened in the inner wall of the mold sleeve and communicates with the inlet grooves on both sides, and the installation groove is symmetrically opened on the left side of the inner wall of the mold sleeve and communicates with the rotating groove.

[0008] Preferably, a fixing component is provided on the right side of the internal wire drawing component of the external component; the fixing component includes a fixing ring and a thread, the fixing ring is provided with a thread on the outside, and the fixing ring and the thread are rotatably engaged with the guide groove.

[0009] The technical effects and advantages of this utility model are as follows: This invention, by incorporating external components and a water-cooling component, helps ensure the stability of the wire drawing process, guarantees accurate wire dimensions and high surface smoothness, and reduces quality problems such as surface scratches and uneven diameter caused by temperature fluctuations.

[0010] This invention, by incorporating an installation component and a fixing component, facilitates the replacement of die cores of different specifications. The diamond wire drawing die can quickly adapt to the production of various specifications of wire, greatly improving production flexibility. Furthermore, when the wire drawing die is severely worn, there is no need to replace the entire wire drawing die, reducing usage costs. Attached Figure Description

[0011] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0012] Figure 2 This is a schematic diagram of the overall structure and some cross-sectional views of the present invention.

[0013] Figure 3 This is a schematic diagram showing the connection between the wire drawing component and the fixing component of this utility model.

[0014] The attached figures are labeled as follows: 1. Wire drawing assembly; 101. Die core; 102. Wire outlet; 103. Wire inlet; 104. Mounting block; 2. External assembly; 201. Die sleeve; 202. First heat dissipation groove; 203. Second heat dissipation groove; 204. Lubrication hole; 205. Fixing groove; 3. Water cooling assembly; 301. Water cooling groove; 302. Water inlet; 303. Water outlet; 4. Mounting assembly; 401. Inlet groove; 402. Rotation groove; 403. Mounting groove; 5. Fixing assembly; 501. Fixing ring; 502. Thread. Detailed Implementation

[0015] The technical solution of this utility model will be clearly and completely described below with reference to the accompanying drawings. In addition, the forms of the various structures described in the following embodiments are merely illustrative. The diamond wire drawing die with a cooling structure involved in this utility model is not limited to the structures described in the following embodiments. All other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0016] Reference Figure 1-3 This utility model provides a diamond wire drawing die with a cooling structure, including a wire drawing component 1, an outer component 2 is provided on the outside of the wire drawing component 1, a water cooling component 3 is provided on the surface and inside of the outer component 2, an installation component 4 is provided on the inner wall of the outer component 2, and a fixing component 5 is provided on the right side of the wire drawing component 1 inside the outer component 2. The wire drawing assembly 1 includes a die core 101, a wire exit port 102, a wire inlet port 103, and a mounting block 104. The wire exit port 102 is located on the inner left side of the die core 101, and the left side of the wire exit port 102 has a smooth slope. The wire inlet port 103 is located on the inner right side of the die core 101. The mounting block 104 is symmetrically arranged on the outer left side of the die core 101, which facilitates the smooth entry of the metal wire into the wire exit port 102 through the wire inlet port 103 and reduces the friction between the wire and the die core 101.

[0017] The external component 2 includes a mold sleeve 201, a first heat dissipation groove 202, a second heat dissipation groove 203, a lubrication hole 204, and a fixing groove 205. The mold sleeve 201 is disposed outside the mold core 101. The first heat dissipation groove 202 is formed in a ring shape inside the mold sleeve 201. The second heat dissipation groove 203 is formed in a fan shape on the left side of the mold sleeve 201. The lubrication hole 204 is symmetrically formed on both sides of the inside of the mold core 101 and the mold sleeve 201. The fixing groove 205 is formed on the inner right side of the mold sleeve 201. This facilitates the dissipation of heat from the mold core 101 through the first heat dissipation groove 202 and the second heat dissipation groove 203, thereby reducing the temperature during wire drawing.

[0018] The water-cooling assembly 3 has a water-cooling tank 301, a water inlet 302, and a water outlet 303. The water-cooling tank 301 is annularly formed inside the mold sleeve 201 between the first heat dissipation tank 202 and the second heat dissipation tank 203. The water inlet 302 is formed at the top of the mold sleeve 201 and communicates with the inside of the water-cooling tank 301. The top opening diameter of the water inlet 302 is larger than the bottom opening diameter. The water outlet 303 is formed at the bottom of the mold sleeve 201 and communicates with the inside of the water-cooling tank 301. The bottom opening diameter of the water inlet 302 is larger than the opening diameter of the water outlet 303. This helps to ensure that the outflow velocity of the cooling water is greater than the inflow velocity, and ensures that the flow rate can meet the heat dissipation requirements.

[0019] The mounting component 4 has an inlet groove 401, a rotating groove 402, and a mounting groove 403. The inlet groove 401 is symmetrically located on both sides of the inner wall of the mold sleeve 201. The rotating groove 402 is located in the inner wall of the mold sleeve 201 and is connected to the inlet grooves 401 on both sides. The mounting groove 403 is symmetrically located on the left side of the inner wall of the mold sleeve 201 and is connected to the rotating groove 402. This facilitates the inlet of the mounting blocks 104 on both sides through the inlet groove 401, allowing the mounting blocks 104 to move to the left and enter the rotating groove 402. The mold core 101 is then rotated so that the mounting blocks 104 on both sides are horizontal with the mounting groove 403. The mounting blocks 104 are then pushed into the mounting groove 403, fixing the wire drawing component 1 inside the mold sleeve 201 and ensuring that the mold core 101 does not shake during wire drawing.

[0020] The fixing component 5 includes a fixing ring 501 and a thread 502. The fixing ring 501 is provided with a thread 502 on its outside. The fixing ring 501 and the thread 502 are rotatably engaged on the inlet groove 401, which facilitates the replacement of the die core 101 with different wire output effects at any time through the fixing ring 501 and the thread 502.

[0021] The working principle of this utility model: First, the mounting blocks 104 on both sides are introduced through the inlet groove 401, so that the mounting blocks 104 move to the left and enter the rotating groove 402. The mold core 101 is rotated so that the mounting blocks 104 on both sides are horizontal with the mounting groove 403. The mounting blocks 104 are pushed into the mounting groove 403, and the wire drawing assembly 1 is fixed inside the mold sleeve 201. Then, the fixing assembly 5 is rotated and screwed into the inlet groove 401. Next, the metal wire is guided into the wire outlet 102 through the wire inlet 103, and at the same time, lubricant is added from the lubrication holes 204 on both sides and dripped onto the surface of the wire, so that the wire initially contacts the inner wall of the die core 101. The wire begins to be squeezed by the inner wall of the wire outlet 102 and gradually produces plastic deformation. Its diameter begins to decrease, and its length increases accordingly, thus completing the wire drawing operation. Finally, during the wire drawing process, the friction between the wire and the inner wall of the wire outlet 102 generates heat. This heat is dissipated through the first heat dissipation groove 202 and the second heat dissipation groove 203. Coolant is input from the inlet 302 into the water cooling tank 301 and output from the outlet 303. Because the top opening diameter of the inlet 302 is larger than the bottom opening diameter, and the bottom opening diameter of the inlet 302 is larger than the opening diameter of the outlet 303, the outflow velocity is greater than the inflow velocity. The flowing coolant carries away the heat, cooling the mold sleeve 201 and the mold core 101.

[0022] Finally, the following points should be noted: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installation", "connection", and "linkage" should be interpreted broadly, and can be mechanical or electrical connections, or internal connections between two components, or direct connections. "Up", "down", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may change. Secondly: The accompanying drawings of the embodiments disclosed in this utility model only involve the structures involved in the embodiments disclosed in this utility model. Other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of this utility model can be combined with each other. Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A diamond wire drawing die with a cooling structure, comprising a wire drawing assembly (1), wherein an external assembly (2) is disposed on the outside of the wire drawing assembly (1), and a water cooling assembly (3) is disposed on the surface and inside of the external assembly (2), characterized in that: The water-cooling assembly (3) has a water-cooling tank (301), a water inlet (302) and a water outlet (303). The water-cooling tank (301) is circumferentially formed inside the mold sleeve (201) between the first heat dissipation tank (202) and the second heat dissipation tank (203). The water inlet (302) is located at the top of the mold sleeve (201) and is connected to the inside of the water-cooling tank (301). The top opening diameter of the water inlet (302) is larger than the bottom opening diameter. The water outlet (303) is located at the bottom of the mold sleeve (201) and is connected to the inside of the water-cooling tank (301). The bottom opening diameter of the water inlet (302) is larger than the opening diameter of the water outlet (303).

2. The diamond wire drawing die with a cooling structure according to claim 1, characterized in that: The wire drawing assembly (1) includes a die core (101), a wire outlet (102), a wire inlet (103), and a mounting block (104). The wire outlet (102) is located on the left side inside the die core (101), and a smooth slope is provided on the left side of the wire outlet (102). The wire inlet (103) is located on the right side inside the die core (101). The mounting block (104) is symmetrically arranged on the left side outside the die core (101).

3. A diamond wire drawing die with a cooling structure according to claim 2, characterized in that: The external component (2) includes a mold sleeve (201), a first heat dissipation groove (202), a second heat dissipation groove (203), a lubrication hole (204), and a fixing groove (205). The mold sleeve (201) is disposed outside the mold core (101). The first heat dissipation groove (202) is annularly opened inside the mold sleeve (201). The second heat dissipation groove (203) is fan-shaped opened on the left side of the mold sleeve (201). The lubrication hole (204) is symmetrically opened on both sides of the inside of the mold core (101) and the mold sleeve (201). The fixing groove (205) is opened on the right inner wall of the mold sleeve (201).

4. A diamond wire drawing die with a cooling structure according to claim 3, characterized in that: An installation component (4) is provided on the inner wall of the external component (2); the installation component (4) has an inlet groove (401), a rotating groove (402) and an installation groove (403). The inlet groove (401) is symmetrically opened on both sides of the inner wall of the mold sleeve (201). The rotating groove (402) is opened in the inner wall of the mold sleeve (201) and is connected to the inlet grooves (401) on both sides. The installation groove (403) is symmetrically opened on the left side of the inner wall of the mold sleeve (201) and is connected to the rotating groove (402).

5. A diamond wire drawing die with a cooling structure according to claim 4, characterized in that: A fixing component (5) is provided on the right side of the internal wire drawing component (1) of the external component (2); the fixing component (5) includes a fixing ring (501) and a thread (502), the fixing ring (501) is provided with a thread (502) on the outside, and the fixing ring (501) and the thread (502) are rotatably engaged on the inlet groove (401).