A wire drawing die convenient to maintain and replace
Patent Information
- Application Number
- CN202522419697.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-14
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-11-14
AI Technical Summary
[0007]为了解决上述中需要拧动螺栓进行拆装,拆装速度不够快,使用不够简便和不便于随时补充润滑剂,拉丝过程中材料涂覆的润滑剂消耗完后容易磨损导致断裂影响成品问题,提出了本实用新型
[0020]该种便于维修更换的拉丝模具,通过拉动拉杆带动第一卡块脱离卡槽,同时使连接板旋转带动第二卡块脱离卡槽,方便拆装上撑座维修或更换拉丝模具,通过弹簧回弹力带动下撑座与上撑座拼接后自动卡接锁定,便于单手操作,拆装速度更快,使用更加简便;
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Figure CN224823950U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of wire drawing die technology, specifically a wire drawing die that is easy to repair and replace. Background Technology
[0002] Wire drawing dies are industrial tools that apply pressure to metal wires through die holes to compress their cross-sectional area. Their core structure includes an inlet lubrication zone, a working zone, a sizing zone, and an outlet zone. They have been industrialized in high-speed rail cables, aircraft tires, and other applications. However, the inside of wire drawing dies may wear out after long-term use, and a type of wire drawing die that is easy to maintain and replace is needed to meet the requirements of wires of different diameters.
[0003] The prior art patent document with publication number CN222957206U provides a wire drawing die that is easy to repair and replace. It includes a support platform, a support frame fixedly installed at the top of the support platform, a wire drawing die body disposed inside the support frame, and a support column fixedly installed at the lower inner part of the support frame. Through the coordinated use of components such as bolts, a lower column, an upper support plate, a plug rod, a connecting block, a first spring, a lower support plate, and a connecting plate, the wire drawing die body can be disassembled, repaired, and replaced. The disassembly and assembly of the wire drawing die body is convenient and quick, significantly improving work efficiency and reducing the impact on the progress of wire drawing processing. When the workpiece box is pulled out by sliding a slider on a locking column for replacement of the wire drawing die body, the second spring facilitates the automatic return of the workpiece box to the movable slot. The structure is ingenious and convenient to use.
[0004] Although the device has many beneficial effects, it still has the following problems: During the use of the device, it is necessary to loosen bolts for disassembly and assembly, which is not fast enough and not convenient to use; secondly, it is not convenient to replenish the lubricant at any time during the use of the device. After the lubricant coated on the material is consumed during the wire drawing process, it is easy to wear and break, which affects the finished product. Improvement is needed. In view of this, we propose a wire drawing die that is easy to maintain and replace. Utility Model Content
[0005] The purpose of this section is to outline some aspects of the embodiments of this utility model and to briefly introduce some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents; however, such simplifications or omissions should not be used to limit the scope of this utility model.
[0006] 1. Technical problems to be solved:
[0007] To address the issues mentioned above, such as the need to tighten bolts for disassembly and assembly, insufficient disassembly and assembly speed, inconvenience in use, difficulty in replenishing lubricant at any time, and the tendency for the material coated with lubricant to wear down and break after the lubricant is consumed during the wire drawing process, thus affecting the finished product, this utility model is proposed.
[0008] Therefore, the purpose of this utility model is to provide a wire drawing die that is easy to maintain and replace, easy to operate with one hand, faster to disassemble and assemble, simpler to use, and easy to replenish lubricant at any time, so as to avoid wear and breakage caused by the depletion of lubricant during the wire drawing process, and effectively improve the quality of finished products.
[0009] 2. Technical Solution:
[0010] To solve the above-mentioned technical problems, according to one aspect of the present invention, the present invention provides the following technical solution:
[0011] A wire drawing die that is easy to maintain and replace includes a fixed frame. A lower support is located at the bottom of the inner cavity of the fixed frame, and an upper support is located at the top of the lower support. A fixing assembly is slidably connected to the side wall of the lower support. The fixing assembly includes a pull rod, a first locking block at one end of the top of the pull rod, and a connecting plate at the other end of the pull rod. A sliding groove is formed on the side wall of the connecting plate, and a second locking block is hinged to the other end of the connecting plate. Multiple first springs are provided on the side wall of the second locking block. Positioning grooves are formed on both sides of the top of the lower support, and positioning plates are formed on both sides of the bottom of the upper support. The side walls of both positioning plates have locking grooves. The wire drawing die is located on the inner circumference of the lower support, and a lubrication assembly is provided on the side wall of the lower support. The pull rod slides more smoothly along the side wall of the lower support, preventing loosening that could cause the locking block to shift and affect the locking accuracy.
[0012] This invention provides a preferred embodiment of a wire drawing die that is easy to maintain and replace. The lubrication assembly includes a storage tank with a high-pressure pump mounted on its side wall. The output end of the high-pressure pump has a feed pipe. A limiting groove is formed on one side of the inner circumference of the lower support. A limiting block is provided on the outer circumference of the wire drawing die. Multiple pipes are provided inside the wire drawing die, each with a nozzle at its other end. The high-pressure pump is electrically connected to an external power source. The nozzles are angled inwards to facilitate lubricant spraying into the inlet diameter transition zone, ensuring more thorough lubricant filling.
[0013] In a preferred embodiment of the present invention, a wire drawing die that is easy to maintain and replace, the other end of the pull rod is provided with a handle, the outer circumference of the handle is provided with multiple annular protrusions, and the pull rod is slidably connected to the side wall of the fixing frame.
[0014] This is a preferred embodiment of a wire drawing die that is easy to repair and replace according to the present invention, wherein the size and position of the first and second locking blocks are matched with the size and position of the locking groove, and the size and position of the positioning groove are matched with the size and position of the positioning plate.
[0015] This invention provides a preferred embodiment of a wire drawing die that is easy to maintain and replace. The high-pressure pump has a support plate located on the side wall of the lower support base at its bottom, and the limiting block has flow channels that are respectively connected to the material conveying pipe and the pipeline.
[0016] In a preferred embodiment of this utility model, a wire drawing die that is easy to maintain and replace, the upper support base is provided with multiple movable rods at its top, each movable rod has a pull plate at its top, and the upper support base is provided with multiple second springs sleeved on the outer circumference of the movable rods. The multiple movable rods facilitate limiting the movement of the upper support base, preventing rotation of the upper support base from affecting the splicing process.
[0017] In a preferred embodiment of the present invention, which is a wire drawing die that is easy to maintain and replace, the size of the inner cavity at the top of the lower support is matched with the size of the wire drawing die, the size of the inner cavity at the bottom of the upper support is matched with the size of the wire drawing die, and both ends of the inner circumference of the lower support and the upper support are provided with limiting rings.
[0018] 3. Beneficial effects:
[0019] Compared with the prior art, the beneficial effects of this utility model are:
[0020] This type of wire drawing die, which is easy to repair and replace, allows the first locking block to disengage from the slot by pulling the pull rod, while the connecting plate rotates to disengage the second locking block from the slot. This makes it easy to disassemble and install the upper support for repair or replacement of the wire drawing die. The lower support and upper support are automatically locked together by the spring rebound force, which is easy to operate with one hand, and the disassembly and assembly speed is faster and the use is more convenient.
[0021] This type of wire drawing die, which is easy to maintain and replace, uses a high-pressure pump to easily deliver lubricant from the nozzle, allowing for easy replenishment of lubricant at any time. This prevents the lubricant from running out during the wire drawing process, which could lead to wear and breakage, and effectively improves the quality of the finished product. Attached Figure Description
[0022] To more clearly illustrate the technical solutions of the embodiments of this utility model, the present utility model will be described in detail below with reference to the accompanying drawings and detailed embodiments. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:
[0023] Figure 1 This is a schematic diagram of the overall structure of a wire drawing die that is easy to repair and replace according to the present invention;
[0024] Figure 2 This is a schematic diagram of the fixing component structure of a wire drawing die that is easy to repair and replace according to the present invention;
[0025] Figure 3 This is a cross-sectional schematic diagram of the fixing frame structure of a wire drawing die that is easy to maintain and replace according to this utility model;
[0026] Figure 4 This is a schematic diagram of the buffer assembly structure of a wire drawing die that is easy to maintain and replace according to the present invention;
[0027] Figure 5 This is a schematic diagram showing the disassembled structure of the first hydraulic cylinder clamping plate of a wire drawing die that is easy to repair and replace according to this utility model.
[0028] The following are the labeling instructions in the diagram: 1. Fixed frame; 2. Lower support; 3. Upper support; 4. Fixed component; 5. Wire drawing die; 6. Lubrication component; 7. Moving rod; 8. Pull plate; 9. Second spring; 10. Limiting ring; 401. Pull rod; 402. First locking block; 403. Connecting plate; 404. Slide groove; 405. Second locking block; 406. First spring; 407. Positioning groove; 408. Positioning plate; 409. Slot; 410. Handle; 601. Storage box; 602. High-pressure pump; 603. Conveying pipe; 604. Limiting groove; 605. Limiting block; 606. Pipeline; 607. Nozzle; 608. Support plate. Detailed Implementation
[0029] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.
[0030] This utility model is described in detail with reference to the schematic diagrams. When describing the embodiments of this utility model, for ease of explanation, the cross-sectional views illustrating the device structure may be partially enlarged, not adhering to the usual scale. Furthermore, the schematic diagrams are merely examples and should not be construed as limiting the scope of protection of this utility model. In actual manufacturing, the three-dimensional spatial dimensions of length, width, and depth should be included.
[0031] The orientation or positional relationship indicated in the terminology is based on the orientation or positional relationship shown in the accompanying drawings and is only for the convenience of describing the present invention and simplifying the description. It is not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention.
[0032] The term "connection method" should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0033] The embodiments of this utility model will now be described in further detail with reference to the accompanying drawings.
[0034] This utility model provides an overall structural diagram of an embodiment of a wire drawing die that is easy to repair and replace, including:
[0035] Please see Figures 1-5 This embodiment of a wire drawing die that is easy to maintain and replace includes a fixed frame 1. A lower support 2 is welded to the bottom of the inner cavity of the fixed frame 1. An upper support 3 is snapped onto the top of the lower support 2. A fixing component 4 is slidably connected to the side wall of the lower support 2. The fixing component 4 includes a pull rod 401, which is designed for easy one-handed operation to control the snapping on both sides, making it more convenient to use. A first locking block 402 is welded to one end of the top of the pull rod 401. A connecting plate 403 is slidably connected to the other end of the pull rod 401. A sliding groove 404 is provided on the side wall of the connecting plate 403. The sliding groove 404 is designed to slide with the connecting plate 403 to prevent the connecting plate 403 from being restricted in its rotation. A second locking block 405 is hinged to the other end of the connecting plate 403. Multiple first springs 406 are welded to the side wall of 405. The first springs 406 are used to drive the second locking block 405 to return to the locking groove 409 when no force is applied. Positioning grooves 407 are opened on both sides of the top of the lower support 2. Positioning plates 408 are welded to both sides of the bottom of the upper support 3. Positioning grooves 407 are used to engage with positioning plates 408 to initially position the lower support 2 and the upper support 3. The side walls of the two positioning plates 408 are opened with locking grooves 409. The locking grooves 409 are used to engage with the first locking block 402 and the second locking block 405 to improve the stability of the splicing of the lower support 2 and the upper support 3. A wire drawing die 5 is locked to the inner circumference of the lower support 2. The wire drawing die 5 is used for wire drawing and shaping. A lubrication component 6 is welded to the side wall of the lower support 2.
[0036] It is worth noting that, specifically, for immediate lubrication of the drawing material, the lubrication component 6 includes a storage tank 601 for storing lubricant. A high-pressure pump 602 is connected to the side flange of the storage tank 601. The high-pressure pump 602 is used to pump lubricant at any time, facilitating immediate lubrication during the drawing process. It has a certain pressure to better spray the lubricant onto the surface of the drawing material. A feed pipe 603 is connected to the output flange of the high-pressure pump 602. A limit groove 604 is opened on one side of the inner circumference of the lower support 2. A limit block 605 is welded to the outer circumference of the drawing die 5. The limit groove 604 is used to engage the limit block 605 to facilitate connection with the lubricant delivery channel. Multiple pipes 606 are opened inside the drawing die 5 to cooperate with the feed pipe 603 to deliver lubricant. Each of the multiple pipes 606 has a nozzle 607 at the other end. The nozzle 607 is used to spray the lubricant to the outside of the drawing material for convenient lubrication and to avoid wear. The high-pressure pump 602 is electrically connected to an external power source.
[0037] Next, to facilitate use by staff, a handle 410 is welded to the other end of the pull rod 401. The outer circumference of the handle 410 is integrally provided with multiple annular protrusions. The pull rod 401 is slidably connected to the side wall of the fixed frame 1. By providing a handle 410 with multiple annular protrusions, the friction is increased, making it easier for staff to pull the pull rod 401.
[0038] Meanwhile, to prevent the lower support 2 and the upper support 3 from loosening, specifically, the dimensions and positions of the first locking block 402 and the second locking block 405 are matched with the dimensions and positions of the slot 409, and the dimensions and positions of the positioning slot 407 are matched with the dimensions and positions of the positioning plate 408. By using the first locking block 402 and the second locking block 405 that match the dimensions and positions of the slot 409, the lower support 2 and the upper support 3 are more securely connected, preventing loosening.
[0039] Furthermore, to facilitate the delivery of lubricant, specifically, the bottom of the high-pressure pump 602 is threadedly connected to a support plate 608 located on the side wall of the lower support 2, and the limiting block 605 has flow channels that are respectively connected to the conveying pipe 603 and the pipeline 606. The support plate 608 makes the high-pressure pump 602 more stable during operation and prevents it from falling. The flow channels that are respectively connected to the conveying pipe 603 and the pipeline 606 facilitate the smooth delivery of lubricant to the nozzle 607.
[0040] It is worth noting that, in order to facilitate the disassembly and assembly of the wire drawing die 5, specifically, multiple moving rods 7 are welded to the top of the upper support 3, a pull plate 8 is welded to the top of the moving rod 7, and multiple second springs 9 are welded to the top of the upper support 3 and sleeved on the outer circumference of the moving rod 7. By manually pulling the pull plate 8, the upper support 3 is moved upward, which facilitates the disassembly and assembly of the wire drawing die 5 and makes it easy to repair and replace. The rebound force of the second spring 9 makes it easy for the upper support 3 to move downward and reset.
[0041] Finally, to prevent the wire drawing die 5 from slipping during wire drawing, specifically, the size of the inner cavity at the top of the lower support 2 matches the size of the wire drawing die 5, and the size of the inner cavity at the bottom of the upper support 3 matches the size of the wire drawing die 5. Limiting rings 10 are welded to both ends of the inner circumference of the lower support 2 and the upper support 3. The inner cavities at the top of the lower support 2 and the bottom of the upper support 3, which match the size of the wire drawing die 5, make the installation of the wire drawing die 5 more stable and prevent the wire drawing die 5 from slipping and causing wire breakage. The limiting rings 10 prevent the wire drawing die 5 from slipping out due to force during wire drawing.
[0042] In addition, the circuits, electronic components, and modules involved in this utility model are all existing technologies, which can be fully implemented by those skilled in the art, and need not be elaborated upon. Furthermore, the scope of protection of this utility model does not involve improvements to the internal structure and methods.
[0043] The device or equipment models mentioned in this article may be as follows:
[0044] High-pressure pump 602: ALPB100.
[0045] Combination Figures 1-5 The following is a specific usage process for a wire drawing die that is easy to repair and replace according to this embodiment:
[0046] 1. When this device is needed to facilitate the maintenance and replacement of wire drawing dies, pull the handle 410 to move the pull rod 401, causing the first locking block 402 to disengage from one side of the locking groove 409, causing the connecting plate 403 to rotate and causing the second locking block 405 to move and disengage from the other side of the locking groove 409. Pull the pull plate 8 to move the upper support 3 upward, and remove the wire drawing die 5 for maintenance or replacement. After the innovative installation, release the pull plate 8, and the rebound force of the second spring 9 will cause the upper support 3 to move downward, causing the positioning plate 408 to insert into the positioning groove 407 to splice the lower support 2. Release the handle 410, and the rebound force of the first spring 406 will cause the first locking block 402 and the second locking block 405 to respectively engage with the two side locking grooves 409.
[0047] 2: When drawing wire, start the high-pressure pump 602 to pump the lubricant in the storage tank 601 along the conveying pipe 603. The lubricant flows in from the flow channel inside the limit block 605 and is then evenly sprayed out from multiple nozzles 607 through multiple pipes 606 inside the wire drawing die 5 to the outside of the wire drawing material for lubrication at any time.
[0048] Although the present invention has been described above with reference to embodiments, various modifications can be made and components can be replaced with equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the features in the embodiments disclosed in this invention can be combined with each other in any way. The lack of an exhaustive description of these combinations in this specification is merely for the sake of brevity and resource conservation. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.
Claims
1. A wire drawing die that is easy to maintain and replace, characterized in that, The frame includes a fixed frame (1), with a lower support (2) at the bottom of its inner cavity and an upper support (3) at the top. A fixing assembly (4) is slidably connected to the side wall of the lower support (2). The fixing assembly (4) includes a pull rod (401), with a first locking block (402) at one end of the top of the pull rod (401) and a connecting plate (403) at the other end. A sliding groove (404) is provided on the side wall of the connecting plate (403). The other end of the plate (403) is hinged to a second locking block (405). The side wall of the second locking block (405) is provided with multiple first springs (406). The top two sides of the lower support (2) are provided with positioning grooves (407). The bottom two sides of the upper support (3) are provided with positioning plates (408). The side walls of the two positioning plates (408) are provided with locking grooves (409). The inner circumference of the lower support (2) is provided with a wire drawing die (5). The side wall of the lower support (2) is provided with a lubrication component (6).
2. The wire drawing die that is easy to maintain and replace according to claim 1, characterized in that, The lubrication assembly (6) includes a storage tank (601), a high-pressure pump (602) is provided on the side wall of the storage tank (601), a conveying pipe (603) is provided at the output end of the high-pressure pump (602), a limiting groove (604) is provided on one side of the inner circumference of the lower support (2), a limiting block (605) is provided on the outer circumference of the wire drawing die (5), a plurality of pipes (606) are provided inside the wire drawing die (5), and a nozzle (607) is provided at the other end of the plurality of pipes (606). The high-pressure pump (602) is electrically connected to an external power source.
3. The wire drawing die that is easy to maintain and replace according to claim 2, characterized in that, The other end of the pull rod (401) is provided with a handle (410), and the outer circumference of the handle (410) is provided with multiple annular protrusions. The pull rod (401) is slidably connected to the side wall of the fixing frame (1).
4. The wire drawing die that is easy to maintain and replace according to claim 3, characterized in that, The size and position of the first card block (402) and the second card block (405) are matched with the size and position of the card slot (409), and the size and position of the positioning slot (407) are matched with the size and position of the positioning plate (408).
5. The wire drawing die that is easy to maintain and replace according to claim 4, characterized in that, The high-pressure pump (602) has a support plate (608) located on the side wall of the lower support (2) at the bottom, and the limiting block (605) has flow channels that are respectively connected to the conveying pipe (603) and the pipeline (606).
6. The wire drawing die that is easy to maintain and replace according to claim 5, characterized in that, The top of the upper support (3) is provided with multiple moving rods (7), the top of the moving rods (7) is provided with a pull plate (8), and the top of the upper support (3) is provided with multiple second springs (9) sleeved on the outer circumference of the moving rods (7).
7. The wire drawing die that is easy to maintain and replace according to claim 6, characterized in that, The size of the inner cavity at the top of the lower support (2) matches the size of the wire drawing die (5), and the size of the inner cavity at the bottom of the upper support (3) matches the size of the wire drawing die (5). Both ends of the inner circumference of the lower support (2) and the upper support (3) are provided with limiting rings (10).
Citation Information
Patent Citations
Wire drawing die convenient to maintain and replace
CN222957206U