High-precision stainless steel pipe bending forming equipment

CN224824050UActive Publication Date: 2026-10-09JIANGSU LANYUE STAINLESS STEEL CO LTD
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Patent Information

Application Number
CN202522208466.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-17
Publication Date
2026-10-09
Estimated Expiration
2035-10-17

AI Technical Summary

Technical Problem

[0003]现有申请号为202322786222.8的专利文献提供了无缝钢管弯管机,包括机台、移动台和安装台,移动台通过衔接块连接安装台;机台顶部安装第一导向辊组,移动台顶部安装有与第一导向辊组对应的第二导向辊组,机台内设有用于拉动移动台移动的移动机构;安装台顶部转动连接转盘,安装台内设有用于驱动转盘转动的转动机构,转盘顶部安装弯管辊,转盘一侧设有安装座;本实用新型中移动台和安装台的位置可进行统一调节,利于不同直径无缝钢管进行弯管操作,无缝钢管可从第一导向辊组和第二导向辊组之间穿过,适用于不同长度无缝钢管的导向输送,弯管辊与按压座配合对无缝钢管固定后进行转动,可对无缝钢管进行弯管操作;虽然上述申请有益效果众多,但是仍有以下不足:移动台上配备有多组导向辊组,虽能满足钢管输送需求,但受限于多组导向辊的设计,在对不同直径的钢管进行折弯作业时,需针对每组导向辊逐一执行拆卸旧辊、安装适配新辊的操作,整个过程需反复进行拆装动作,不仅操作步骤繁琐、耗费人力时间,还导致设备停机调整周期大幅延长,严重影响折弯作业的连续性与整体生产效率

Benefits of technology

[0011]与现有技术相比,本实用新型的有益效果是:借助速调机构,能够驱动导向辊组快速适配不同直径钢管的输送需求,调整过程中无需对导向辊进行逐个拆卸与重新安装,仅通过机构的同步调节即可完成适配,不仅省去了反复拆装的繁琐步骤,大幅缩短了装置的调整时间,还减少了工作人员的操作负担与精力消耗,有效延长了设备的连续工作时长,兼顾了操作便捷性与生产效率,实用性显著提升。

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Abstract

The utility model relates to stainless steel pipe processing technical field, concretely is a kind of high-precision stainless steel pipe elbow forming equipment, including workbench, the workbench is fixedly connected with mounting bracket, the workbench is equipped with speed regulation mechanism together with mounting bracket, the speed regulation mechanism includes guide rail and sliding slot, the first screw rod is rotatably connected on the guide rail, the moving block is slidably connected in the guide rail, the moving column is slidably connected in the guide rail, the second motor is fixedly installed in the moving block top end, the mounting block is slidably connected in the sliding slot inside corresponding second motor output end position, the guide roller is rotatably connected on the mounting block, the utility model has the beneficial effects of: not only save the tedious procedure of repeated disassembly and assembly, greatly shorten the adjustment time of device, also reduce the operation burden and energy consumption of staff, effectively prolong the continuous working time of equipment, give consideration to operation convenience and production efficiency, practicality significantly improves.
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Description

Technical Field

[0001] This utility model relates to the field of stainless steel pipe processing technology, specifically a high-precision stainless steel pipe bending and forming equipment. Background Technology

[0002] Stainless steel pipes are tubular components made from stainless steel materials (such as 304, 316L, 201, etc.) through processes such as rolling, extrusion, welding, or seamless forming. With their core advantages such as corrosion resistance, high strength, easy cleaning, and long service life, they have become key materials in fields such as fluid transportation, structural support, and equipment manufacturing. Stainless steel pipe processing requires the use of equipment such as pipe bending machines.

[0003] Existing patent document with application number 202322786222.8 discloses a seamless steel pipe bending machine, including a machine base, a moving platform, and a mounting platform. The moving platform is connected to the mounting platform via a connecting block. A first guide roller group is installed on the top of the machine base, and a second guide roller group corresponding to the first guide roller group is installed on the top of the moving platform. A moving mechanism for pulling the moving platform is provided inside the machine base. A turntable is rotatably connected to the top of the mounting platform, and a rotating mechanism for driving the turntable to rotate is provided inside the mounting platform. Bending rollers are installed on the top of the turntable, and a mounting seat is provided on one side of the turntable. In this utility model, the positions of the moving platform and the mounting platform can be uniformly adjusted, which is beneficial for bending seamless steel pipes of different diameters. The seamless steel pipe can be bent from the first guide roller group and the second guide roller group. The rollers pass between the roller sets, suitable for guiding and conveying seamless steel pipes of different lengths. The bending rollers cooperate with the pressing seat to fix the seamless steel pipes and then rotate to perform bending operations on the seamless steel pipes. Although the above application has many beneficial effects, it still has the following shortcomings: The moving platform is equipped with multiple sets of guide rollers. Although it can meet the needs of steel pipe conveying, it is limited by the design of multiple sets of guide rollers. When bending steel pipes of different diameters, it is necessary to disassemble the old rollers and install the new rollers for each set of guide rollers one by one. The whole process requires repeated disassembly and assembly. Not only are the operation steps cumbersome and labor-intensive, but it also leads to a significant extension of the equipment downtime adjustment cycle, which seriously affects the continuity of bending operations and overall production efficiency. Utility Model Content

[0004] The purpose of this invention is to provide a high-precision stainless steel pipe bending and forming equipment to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a high-precision stainless steel pipe bending and forming equipment, comprising a worktable, a support roller rotatably connected to one side of the worktable surface, a mounting frame fixedly connected to the worktable, a first motor fixedly mounted on one side of the mounting frame surface, a bracket fixedly connected to the output end of the first motor, and a bending roller fixedly connected to the top of the bracket.

[0006] The workbench and mounting frame are equipped with a speed adjustment mechanism, which includes a guide rail and a slide groove. A first lead screw is rotatably connected to the guide rail. A moving block is slidably connected inside the guide rail. A moving column is slidably connected inside the guide rail. A second motor is fixedly installed at the top of the moving block. A mounting block is slidably connected inside the slide groove at the position corresponding to the output end of the second motor. A guide roller is rotatably connected to the mounting block. Two clamping plates are slidably connected to the moving column. A probe plate is slidably connected inside each clamping plate. A spring is fixedly connected inside each clamping plate at the position corresponding to one end of the probe plate. A second lead screw is rotatably connected inside the moving column.

[0007] Preferably, a track groove is provided on the worktable at the position corresponding to the bending roller, and the output shaft of the bending roller is slidably connected inside the track groove.

[0008] Preferably, the guide rail is fixedly connected to the other side of the mounting bracket surface, and the slide groove is formed on the worktable at the position corresponding to the guide rail.

[0009] Preferably, both the first lead screw and the second lead screw are bidirectional lead screws. The first lead screw is threadedly connected to the moving block and the moving column, and the second lead screw is threadedly connected to the clamping plate at the corresponding position inside the moving column.

[0010] Preferably, the output end of the second motor is fixedly connected to the bottom end of the output shaft of the guide roller, the mounting block and the moving column are both slidably connected to the slide groove, one end of the probe plate is in contact with the guide roller, and one end of the spring is fixedly connected to the probe plate.

[0011] Compared with the prior art, the beneficial effects of this utility model are as follows: With the help of the speed adjustment mechanism, the guide roller group can be driven to quickly adapt to the conveying needs of steel pipes of different diameters. During the adjustment process, there is no need to disassemble and reinstall the guide rollers one by one. The adaptation can be completed by the synchronous adjustment of the mechanism. This not only saves the tedious steps of repeated disassembly and assembly and greatly shortens the adjustment time of the device, but also reduces the operating burden and energy consumption of the staff, effectively extends the continuous working time of the equipment, and takes into account both the ease of operation and production efficiency, thus significantly improving its practicality. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the main structure of this utility model;

[0013] Figure 2 This is a schematic diagram of the structure of the speed adjustment mechanism of this utility model, separated from the worktable and mounting frame, with the parts cut off.

[0014] Figure 3 For the present utility model Figure 2 Enlarged structural diagram at point A in the diagram;

[0015] Figure 4This is a schematic diagram of the first motor structure of this utility model.

[0016] In the diagram: 1. Workbench; 2. Support roller; 3. Mounting frame; 4. First motor; 5. Bracket; 6. Bending roller; 7. Speed ​​adjustment mechanism; 71. Guide rail; 72. Slide groove; 73. First lead screw; 74. Moving block; 75. Moving column; 76. Second motor; 77. Mounting block; 78. Guide roller; 79. Clamping plate; 701. Probe plate; 702. Spring; 703. Second lead screw. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0018] Please see Figure 1-4 The present invention provides the following technical solution:

[0019] A high-precision stainless steel pipe bending and forming equipment includes a workbench 1, a support roller 2 rotatably connected to one side of the surface of the workbench 1, a mounting frame 3 fixedly connected to the workbench 1, a first motor 4 fixedly mounted on one side of the surface of the mounting frame 3, a bracket 5 fixedly connected to the output end of the first motor 4, and a bending roller 6 fixedly connected to the top of the bracket 5.

[0020] The workbench 1 and the mounting frame 3 are both equipped with a speed adjustment mechanism 7. The speed adjustment mechanism 7 includes a guide rail 71 and a slide groove 72. A first lead screw 73 is rotatably connected to the guide rail 71. A moving block 74 is slidably connected inside the guide rail 71. A moving column 75 is slidably connected inside the guide rail 71. A second motor 76 is fixedly installed at the top of the moving block 74. A mounting block 77 is slidably connected inside the slide groove 72 at the position corresponding to the output end of the second motor 76. A guide roller 78 is rotatably connected to the mounting block 77. Two clamping plates 79 are slidably connected to the moving column 75. A probe plate 701 is slidably connected inside each clamping plate 79. A spring 702 is fixedly connected inside each clamping plate 79 at one end corresponding to the probe plate 701. A second lead screw 703 is rotatably connected inside the moving column 75.

[0021] A track groove is provided on the workbench 1 at the position corresponding to the bending roller 6. The output shaft of the bending roller 6 is slidably connected inside the track groove. When the bending roller 6 rotates, it can slide along the track groove and cooperate with the support roller 2 to bend the steel pipe. The guide rail 71 is fixedly connected to the other side of the surface of the mounting frame 3. The slide groove 72 is opened on the workbench 1 at the position corresponding to the guide rail 71. The guide rail 71 can guide the movement of the moving column 75 and the moving block 74. The first lead screw 73 and the second lead screw 703 are both bidirectional lead screws. The first lead screw 73 is threadedly connected to the moving block 74 and the moving column 75. The second lead screw 703 is connected to the clamping plate 79 at the position inside the moving column 75. The device is equipped with a threaded connection. The first lead screw 73 facilitates the movement of the moving block 74 and the moving column 75. The second lead screw 703 facilitates the simultaneous movement of the two clamping plates 79. The output end of the second motor 76 is fixedly connected to the bottom end of the output shaft of the guide roller 78. The mounting block 77 and the moving column 75 are both slidably connected to the slide groove 72. One end of the probe plate 701 abuts against the guide roller 78. One end of the spring 702 is fixedly connected to the probe plate 701. The second motor 76 facilitates the rotation of the guide roller 78. The slide groove 72 facilitates the support and guidance for the movement of the mounting block 77. The spring 702 is in a compressed state, which facilitates the extension of the probe plate 701.

[0022] In use, the first lead screw 73 can be rotated directly through one end. The first lead screw 73 will drive the moving block 74 and the moving column 75 to move away from each other in the guide rail 71. The movement of the moving block 74 will drive the second motor 76 to move. The second motor 76 will drive the mounting block 77 and the guide roller 78 to move through the output shaft of the guide roller 78. The mounting block 77 will move in the slide groove 72, while the moving column 75 will drive the clamping plate 79 to move. When the clamping plate 79 moves, its internal spring 702 will gradually return to its original position. The returned spring 702 will drive the probe plate 701 to extend outward from the clamping plate 79. At this time, even if the guide roller 78 moves, one end of the probe plate 701 will always be in contact with the guide roller 78 under the support of the spring 702. After the distance between the moving column 75 and the guide roller 78 is adjusted, the second lead screw 703 can be rotated directly through the top end. The rotation of the second lead screw 703 will drive the two clamping plates 79 to move away from each other in the guide rail 71. Move the upper part of the steel pipe in a direction away from each other until the distance between the two clamping plates 79 is adjusted. Then place the steel pipe between the moving column 75, the guide roller 78, and the two clamping plates 79. The clamping plates 79 will provide support for the steel pipe, and the probe plate 701 will not support the weight of the steel pipe. At this time, the operator only needs to replace the support roller 2 and the bending roller 6 with appropriate ones. There is no need to replace the guide roller 78. After the support roller 2 and the bending roller 6 are replaced, start the second motor 76. The output end of the second motor 76 will drive the guide roller 78 to rotate. The guide roller 78 will rub against the outer wall of the steel pipe, causing the steel pipe to move between the support roller 2 and the bending roller 6. When the end of the steel pipe is placed between the bending roller 6 and the support roller 2, start the first motor 4. The first motor 4 will drive the bracket 5 and the bending roller 6 to rotate. The bending roller 6 will rotate around the support roller 2 as the center, thereby bending the steel pipe with the support of the support roller 2. Repeat this process. The guide roller 78 is easy to adjust, which can greatly reduce the adjustment time of the guide roller 78.

[0023] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A high-precision stainless steel pipe bending and forming equipment, characterized in that: Includes a workbench (1), a support roller (2) is rotatably connected to one side of the surface of the workbench (1), a mounting frame (3) is fixedly connected to the workbench (1), a first motor (4) is fixedly installed on one side of the surface of the mounting frame (3), a bracket (5) is fixedly connected to the output end of the first motor (4), and a bending roller (6) is fixedly connected to the top of the bracket (5). The workbench (1) and the mounting bracket (3) are both equipped with a speed adjustment mechanism (7). The speed adjustment mechanism (7) includes a guide rail (71) and a slide groove (72). A first lead screw (73) is rotatably connected to the guide rail (71). A moving block (74) is slidably connected inside the guide rail (71). A moving column (75) is slidably connected inside the guide rail (71). A second motor (76) is fixedly installed at the top of the moving block (74). The slide groove (72) corresponds to the second motor. A mounting block (77) is slidably connected at the output end of the machine (76). A guide roller (78) is rotatably connected to the mounting block (77). Two clamping plates (79) are slidably connected to the moving column (75). A probe plate (701) is slidably connected inside each clamping plate (79). A spring (702) is fixedly connected inside each clamping plate (79) at one end corresponding to the probe plate (701). A second lead screw (703) is rotatably connected inside the moving column (75).

2. The high-precision stainless steel pipe bending and forming equipment according to claim 1, characterized in that: A track groove is provided on the workbench (1) at the position corresponding to the bending roller (6), and the output shaft of the bending roller (6) is slidably connected inside the track groove.

3. The high-precision stainless steel pipe bending and forming equipment according to claim 1, characterized in that: The guide rail (71) is fixedly connected to the other side of the mounting bracket (3), and the slide groove (72) is opened on the workbench (1) at the position corresponding to the guide rail (71).

4. The high-precision stainless steel pipe bending and forming equipment according to claim 1, characterized in that: Both the first lead screw (73) and the second lead screw (703) are bidirectional lead screws. The first lead screw (73) is threadedly connected to the moving block (74) and the moving column (75), and the second lead screw (703) is threadedly connected to the clamping plate (79) at the position corresponding to the inside of the moving column (75).

5. The high-precision stainless steel pipe bending and forming equipment according to claim 1, characterized in that: The output end of the second motor (76) is fixedly connected to the bottom end of the output shaft of the guide roller (78). The mounting block (77) and the moving column (75) are both slidably connected to the slide groove (72). One end of the probe plate (701) is in contact with the guide roller (78), and one end of the spring (702) is fixedly connected to the probe plate (701).

Citation Information

Patent Citations

  • Seamless steel tube bending machine

    CN221064022U