Anode aluminum oxide plate air conditioner air outlet integrated forming device

Abstract

The utility model belongs to the technical field of heating ventilation air conditioner air outlet, concretely relates to an anode aluminum oxide plate air conditioner air outlet integrated forming device, including frame, the inside fixed mounting of frame has workstation, the surface of workstation is provided with the locating cylinder, the fixed mounting of frame top elevating cylinder is used for the vertical movement of forming upper die, makes the movement of forming upper die push aluminium oxide plate body to the inside of forming mechanism, wherein, forming mechanism includes the fixed mounting in the top of workstation casing, the inside fixed mounting of casing has the bottom frame, the bottom of locating cylinder is provided with hydraulic cylinder, hydraulic cylinder is used for pulling the inside movement of bending assembly in casing, makes bending assembly push aluminium oxide plate body one side bending. The utility model can realize the integrated forming of anode aluminum oxide plate air conditioner air outlet through the linkage of elevating cylinder, locating cylinder and bending assembly inside forming mechanism, so compared with split type, the assembly integrity is better, and it is more convenient to install.

Description

Technical Field

[0001] This utility model belongs to the field of HVAC vent technology, specifically relating to an integrated molding device for anodized aluminum plate air conditioning vents. Background Technology

[0002] In HVAC systems, air vents are the terminal devices of the duct system, used to deliver treated air into the room or draw indoor air back. Their performance (such as airflow organization, noise, and aesthetics) and reliability are crucial. Anodized aluminum sheets, due to their excellent corrosion resistance, surface hardness, aesthetics, and lightweight characteristics, have become an ideal choice for high-end air vent materials.

[0003] Problems with existing technology: Currently, the mainstream technology for manufacturing air vents using anodized aluminum plates is a split assembly structure. Therefore, the integrity of the anodized surface is usually damaged at the connection points, affecting the aesthetics and making it susceptible to corrosion. In addition, it is quite complicated because it involves multiple processes such as cutting, drilling, tapping, assembling the frame, installing the support base, installing the louvers, fixing the angle, and tightening screws / rivets. Utility Model Content

[0004] The purpose of this invention is to provide an integrated molding device for anodized aluminum plate air conditioning vents. Through the linkage of lifting cylinders, positioning cylinders, and bending components inside the molding mechanism, an integrated molding of anodized aluminum plate air conditioning vents can be achieved. This results in better integrity compared to separate assembly and is also more convenient to install.

[0005] The specific technical solution adopted by this utility model is as follows: An integrated forming device for anodized aluminum plate air conditioning vents includes a frame, a worktable fixedly installed inside the frame, and a positioning cylinder provided on the surface of the worktable; The lifting cylinder fixedly installed on the top of the frame is used for the vertical movement of the upper forming mold, so that the upper forming mold pushes the alumina plate body into the forming mechanism. The forming mechanism includes a housing fixedly installed on the top of the workbench, a bottom frame fixedly installed inside the housing, and a hydraulic cylinder at the bottom of the positioning cylinder. The hydraulic cylinder is used to pull the bending assembly to move inside the housing, so that the bending assembly pushes one side of the alumina plate body to bend.

[0006] The positioning cylinder is fixedly installed on the top of the workbench by a mounting bracket, and there are three sets of positioning cylinders arranged around the aluminum oxide plate body.

[0007] The positioning cylinder is used to push the alumina plate body to move on the top of the housing, and the surface of the alumina plate body is cut with a U-shaped through groove.

[0008] The upper forming mold pushes the bottom of the alumina plate body to abut against the shell, and the shell is used to push the four sides of the alumina plate body to bend at ninety degrees.

[0009] The output shaft of the hydraulic cylinder is fixedly mounted to one end of the bending assembly via a nut.

[0010] The bending assembly includes a pull rod fixedly installed at one end of a hydraulic cylinder, the pull rod being used to drive one end of the hinge to slide linearly inside the housing.

[0011] The top of the hinge is fixedly installed with the bending push plate, and one end of the bending push plate is rotatably installed with the bottom frame, so that the hinge pushes the other end of the bending push plate to swing in a fan shape.

[0012] The technical effects achieved by this utility model are as follows: This invention utilizes a positioning cylinder mounted on the top of the worktable to position and adjust the alumina plate body at the top of the forming mechanism. A lifting cylinder mounted on the top of the frame pushes the upper forming mold downwards, pressing the alumina plate body into the housing and moving it to the top of the bottom frame. This causes the four sides of the alumina plate body to bend inwards at a 90-degree angle. A hydraulic cylinder, integrated with the positioning cylinder, pulls the connecting rod and hinge, causing them to move linearly within the housing. This, in turn, pushes the bending push plate to swing within the bottom frame, causing the pre-cut blades inside the alumina plate body to bend to a set angle. Multiple blades bend simultaneously and synchronously, ensuring consistent bending. Therefore, the one-piece formed air conditioning vent is easier to install and requires fewer connection points compared to a split-structure air conditioning vent, thus avoiding damage to the anodized coating on the aluminum plate surface and improving the corrosion resistance, integrity, and aesthetics of the air conditioning vent. Attached Figure Description

[0013] Figure 1 This is a three-dimensional view of the overall installation structure of this utility model; Figure 2 This is a schematic diagram of the installation structure of the molding mechanism in this utility model; Figure 3 This is a schematic diagram of the cross-sectional structure of the shell in this utility model; Figure 4 This is a schematic diagram of the bending component structure in this utility model; Figure 5 This is a schematic diagram of the bending and forming structure of the alumina plate body in this utility model.

[0014] The attached diagram lists the components represented by each number as follows: 1. Frame; 2. Workbench; 3. Forming mechanism; 31. Housing; 32. Base frame; 33. Hydraulic cylinder; 34. Bending assembly; 341. Hinge; 342. Tie rod; 343. Bending push plate; 4. Alumina plate body; 5. Lifting cylinder; 6. Forming upper mold; 7. Positioning cylinder. Detailed Implementation

[0015] To make the objectives and advantages of this utility model clearer, the following detailed description is provided in conjunction with embodiments. It should be understood that the following text is merely used to describe one or more specific embodiments of this utility model and does not strictly limit the scope of protection specifically claimed by this utility model.

[0016] like Figure 1-5 As shown, an integrated forming device for anodized aluminum plate air conditioning vents includes a frame 1, a worktable 2 fixedly installed inside the frame 1, and a positioning cylinder 7 provided on the surface of the worktable 2. The lifting cylinder 5, which is fixedly installed on the top of the frame 1, is used for the vertical movement of the upper forming mold 6, so that the upper forming mold 6 pushes the alumina plate body 4 into the forming mechanism 3. The forming mechanism 3 includes a housing 31 fixedly installed on the top of the workbench 2. A bottom frame 32 is fixedly installed inside the housing 31. A hydraulic cylinder 33 is provided at the bottom of the positioning cylinder 7. The hydraulic cylinder 33 is used to pull the bending assembly 34 to move inside the housing 31, so that the bending assembly 34 pushes one side of the alumina plate body 4 to bend.

[0017] See attached document Figure 1 , Figure 2 and Figure 3 In this embodiment, the positioning cylinder 7 is fixedly installed on the top of the workbench 2 by a mounting bracket, and three sets of positioning cylinders 7 are arranged around the alumina plate body 4.

[0018] In the above embodiment, the alumina plate body 4 can be moved on the top of the housing 31 by activating three sets of positioning cylinders 7, thereby adjusting the position of the alumina plate body 4 and preventing errors in the integral molding precision.

[0019] Furthermore, before the aluminum plate of the alumina plate body 4 is anodized, a cutting device can be used to cut a "U"-shaped through groove on the surface of the alumina plate body 4 to determine the number and position of the air conditioning vent blades. The forming mechanism 3 is specially customized for the alumina plate body 4 of the same specification, so as to be suitable for the mass production of the alumina plate body 4.

[0020] Please refer to the appendix for details. Figure 1 and Figure 3A lifting cylinder 5 is installed on the top of the frame 1, and the output shaft of the lifting cylinder 5 is fixedly installed on the top of the lifting cylinder 5. Therefore, when the lifting cylinder 5 is started, the bottom of the alumina plate body 4 can be pushed to abut against the housing 31 by the forming upper mold 6. The inner side of the housing 31 cooperates with the forming upper mold 6 to push the four sides of the alumina plate body 4 to bend ninety degrees. At the same time, the forming upper mold 6 can bend the four sides of the alumina plate body 4 protruding from the top of the housing 31 to bend ninety degrees twice.

[0021] More specifically, the hydraulic cylinder 33 is fixedly installed on the mounting bracket where one of the positioning cylinders 7 is located, and the output shaft of the hydraulic cylinder 33 is fixedly installed to one end of the bending assembly 34 through a nut. Therefore, the hydraulic cylinder 33 can pull the bending assembly 34 to move linearly inside the housing 31, thereby bending the blades of the alumina plate body 4 into shape through the bending assembly 34.

[0022] Please refer to the appendix for details. Figure 3 , Figure 4 and Figure 5 It is worth noting that the bending assembly 34 includes a pull rod 342 fixedly installed at one end of the hydraulic cylinder 33. Therefore, when the hydraulic cylinder 33 is started, the pull rod 342 can be driven to move through the hydraulic cylinder 33, causing the pull rod 342 to drive one end of the hinge 341 to slide linearly inside the housing 31. Since the top of the hinge 341 is fixedly installed with the bending push plate 343, and one end of the bending push plate 343 is rotatably installed with the bottom frame 32, the hinge 341 pushes the other end of the bending push plate 343 to swing in a fan shape. Thus, by controlling the stroke of the hydraulic cylinder 33, the bending angle of the air conditioning vent blades can be controlled, thereby realizing the one-piece molding of the air conditioning vent.

[0023] The working principle of this utility model is as follows: The alumina plate body 4 is placed at the bottom of the housing 31. After the positioning cylinder 7 is activated to adjust the positioning of the alumina plate body 4, the lifting cylinder 5 is activated to push the upper forming mold 6 downwards. Once the upper forming mold 6 contacts the top of the alumina plate body 4, it pushes the alumina plate body 4 towards the interior of the housing 31. At this time, the four sides of the alumina plate body 4 are simultaneously bent inwards at a 90-degree angle under the action of the inner wall of the housing 31. During the process of the alumina plate body 4 moving from the bottom to the top of the bottom frame 32, the upper forming mold 6... Mold 6 performs a second 90-degree bend on the anodized aluminum plate body 4 protruding from the top of the shell 31, so that the bottom of the anodized aluminum plate body 4 abuts against the bottom frame 32 and the top of the bending push plate 343. Then, by activating the hydraulic cylinder 33, the pull rod 342 is pulled to drive one end of the hinge 341 to slide. Since the bending push plate 343 is rotatably installed with the bottom frame 32, the other end of the hinge 341 can push the bending push plate 343 to move in a fan shape, thereby pushing the blades of the air conditioning vent to bend and form, thus realizing the one-piece forming of the anodized aluminum plate air conditioning vent.

[0024] The above description is merely a preferred embodiment of this utility model. It should be noted that those skilled in the art can make various improvements and modifications without departing from the principle of this utility model, and these improvements and modifications should also be considered within the scope of protection of this utility model. Structures, devices, and operating methods not specifically described or explained in this utility model, unless otherwise specified or limited, shall be implemented using conventional methods in the field.

Claims

1. A one-piece molding device for anodized aluminum plate air conditioning vents, characterized in that, include: A frame (1) is provided with a workbench (2) fixedly installed inside the frame (1), and a positioning cylinder (7) is provided on the surface of the workbench (2). The lifting cylinder (5) fixedly installed on the top of the frame (1) is used for the vertical movement of the upper forming mold (6), so that the upper forming mold (6) pushes the alumina plate body (4) into the forming mechanism (3); The forming mechanism (3) includes a housing (31) fixedly installed on the top of the workbench (2). A bottom frame (32) is fixedly installed inside the housing (31). A hydraulic cylinder (33) is provided at the bottom of the positioning cylinder (7). The hydraulic cylinder (33) is used to pull the bending assembly (34) to move inside the housing (31), so that the bending assembly (34) pushes one side of the alumina plate body (4) to bend.

2. The integrated forming device for anodized aluminum plate air conditioning vents according to claim 1, characterized in that: The positioning cylinder (7) is fixedly installed on the top of the workbench (2) by a mounting bracket, and there are three sets of positioning cylinders (7) arranged around the alumina plate body (4).

3. The integrated forming device for anodized aluminum plate air conditioning vents according to claim 2, characterized in that: The positioning cylinder (7) is used to push the alumina plate body (4) to move on the top of the housing (31), and the surface of the alumina plate body (4) is cut with a U-shaped through groove.

4. The integrated forming device for anodized aluminum plate air conditioning vents according to claim 1, characterized in that: The upper forming mold (6) pushes the bottom of the alumina plate body (4) to abut against the shell (31), and the shell (31) is used to push the four sides of the alumina plate body (4) to bend at ninety degrees.

5. The integrated forming device for anodized aluminum plate air conditioning vents according to claim 1, characterized in that: The output shaft of the hydraulic cylinder (33) is fixedly mounted to one end of the bending assembly (34) by a nut.

6. The integrated forming device for anodized aluminum plate air conditioning vents according to claim 5, characterized in that: The bending assembly (34) includes a pull rod (342) fixedly installed at one end of the hydraulic cylinder (33), the pull rod (342) being used to drive one end of the hinge (341) to slide linearly inside the housing (31).

7. The integrated forming device for anodized aluminum plate air conditioning vents according to claim 6, characterized in that: The top of the hinge (341) is fixedly installed with the bending push plate (343), and one end of the bending push plate (343) is rotatably installed with the bottom frame (32), so that the hinge (341) pushes the other end of the bending push plate (343) to swing in a fan shape.

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