A quick die changing plate material stretch forming mechanism
Patent Information
- Application Number
- CN202522520270.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-27
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-11-27
AI Technical Summary
本实用新型的目的在于提供一种快速换模冲压板材拉伸成型机构,以解决了上述背景技术中提出完成一次成型后需停机进行脱模并重新装料以及拉伸成型过程中产生的金属碎屑容易残留在模具内的问题
1、该快速换模冲压板材拉伸成型机构,通过换模机构和脱模机构的设置,液压缸带动上模具下压,对下模具内的材料进行冲压拉伸成型,在拉伸的同时,将材料放置在另一组下模具内,成型后伺服电机带动转换杆转动,将两组下模具快速转换,上模具下方的材料继续进行成型操作,与此同时打开液压杆,带动脱模片将另一组下模具内的成型工件顶出,达到了便于脱模的效果,而且可以实现快速换模,在存取材料工件时不会耽误成型,减少等待时间,提高作业效率。
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Figure CN224824103U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of sheet metal processing technology, and in particular to a quick-change stamping sheet metal stretching forming mechanism. Background Technology
[0002] Sheet stretch forming is a common metal processing technique, mainly used to manufacture parts of various shapes. It involves applying pressure to a sheet metal in a mold, causing it to undergo plastic deformation, thereby obtaining the desired shape.
[0003] Traditional stretch forming equipment typically uses a single mold structure. After one forming operation, the machine must be stopped for demolding and reloading, resulting in low production efficiency. In addition, metal shavings generated during the stretch forming process can easily remain inside the mold. If not cleaned in time, this can affect the surface quality of subsequent workpieces, and may even cause scratches or deformation of the products, reducing the yield rate. Summary of the Invention
[0004] (a) Technical problems to be solved The purpose of this invention is to provide a quick-change stamping sheet metal stretching forming mechanism, which solves the problems mentioned in the background art, such as the need to stop the machine for demolding and reloading after completing one forming, and the easy retention of metal shavings in the mold during the stretching forming process.
[0005] (II) Technical Solution To achieve the above objectives, this utility model provides the following technical solution: a rapid die-changing stamping sheet metal stretching forming mechanism, comprising a forming table, a die-changing mechanism fixedly installed in the middle of the top surface of the forming table, lower dies fixedly installed at both ends of the die-changing mechanism, a cavity opened inside the lower die, a demolding mechanism fixedly installed inside the cavity, a collection box fixedly installed on the edge of the top surface of the forming table, a negative pressure fan fixedly installed on the outer surface of the collection box, and a chip removal mechanism fixedly installed on the top surface of the collection box.
[0006] As a further embodiment of this utility model, the mold changing mechanism includes a servo motor and a conversion rod. The servo motor is fixedly installed in the middle of the top surface of the forming table, and the conversion rod is fixedly installed at the output end of the servo motor. The mold changing mechanism is used to switch the lower mold.
[0007] As a further embodiment of this utility model, the demolding mechanism includes a hydraulic rod and a demolding plate. The hydraulic rod is fixedly disposed inside the cavity, and the demolding plate is fixedly disposed at the output end of the hydraulic rod. The demolding mechanism facilitates the demolding of the workpiece after stretching and forming.
[0008] As a further embodiment of this utility model, the chip removal mechanism includes a universal tube and a chip removal head. The universal tube is fixedly installed on the top surface of the collection box, and the chip removal head is connected to one end of the universal tube. The chip removal mechanism facilitates the removal of debris from the lower mold.
[0009] As a further embodiment of this utility model, an isolation mesh plate is fixedly installed on one side of the inside of the collection box, and a box door plate is snapped onto one side of the collection box for opening and closing the collection box.
[0010] As a further embodiment of this utility model, a support frame is fixedly provided on one side of the top surface of the forming table, and a hydraulic cylinder is fixedly installed on one side of the top surface of the support frame. An upper mold is fixedly provided at the output end of the hydraulic cylinder, and the hydraulic cylinder is used to drive the upper mold to stamp and form.
[0011] As a further embodiment of this utility model, a hook is fixedly provided on one side of the surface of the support frame, and support seats are fixedly provided on both sides of the top surface of the forming table. The support seats are used to support the lower mold.
[0012] (III) Beneficial Effects This utility model provides a quick-change die-changing stamping sheet metal stretching forming mechanism, which has the following beneficial effects: 1. This quick-change stamping sheet metal stretching forming mechanism, through the setting of a mold changing mechanism and a demolding mechanism, uses a hydraulic cylinder to drive the upper mold to press down, and stamp and stretch the material in the lower mold to form the sheet metal. While stretching, the material is placed in another set of lower molds. After forming, the servo motor drives the conversion rod to rotate, quickly switching the two sets of lower molds. The material under the upper mold continues to be formed. At the same time, the hydraulic rod is opened, which drives the demolding plate to push out the formed workpiece in the other set of lower molds, achieving the effect of easy demolding. Moreover, it can realize quick mold changing, and the forming will not be delayed when storing and retrieving materials and workpieces, reducing waiting time and improving work efficiency.
[0013] This quick-change stamping sheet metal stretching forming mechanism, through the setting of the chip removal mechanism, turns on the negative pressure fan to extract the air in the collection box, generating suction. The operator holds the chip removal head to absorb the debris generated in the lower die due to stamping and stretching into the collection box, avoiding the debris residue that will cause scratches in subsequent stretching forming and affect product quality. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the mold changing mechanism of this utility model; Figure 3 This is a schematic diagram of the demolding mechanism of this utility model; Figure 4 This is a schematic diagram of the chip removal mechanism of this utility model; Figure 5 This is a schematic diagram of the upper mold structure of this utility model.
[0015] In the diagram: 1. Molding platform; 2. Mold changing mechanism; 201. Servo motor; 202. Conversion rod; 3. Lower mold; 4. Demolding mechanism; 401. Hydraulic rod; 402. Demolding plate; 5. Collection box; 6. Negative pressure fan; 7. Chip removal mechanism; 701. Universal tube; 702. Chip removal head; 8. Isolation mesh plate; 9. Box door panel; 10. Support frame; 11. Hydraulic cylinder; 12. Upper mold; 13. Support base. Detailed Implementation
[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.
[0017] Please see Figures 1 to 5 This utility model provides a technical solution: a quick-change stamping sheet metal stretching forming mechanism, including a forming table 1, a mold changing mechanism 2 fixedly installed in the middle of the top surface of the forming table 1, and lower molds 3 fixedly installed at both ends of the mold changing mechanism 2. The lower molds 3 have cavities inside, and demolding mechanisms 4 are fixedly installed inside the cavities. Through the setting of the mold changing mechanism 2 and the demolding mechanism 4, the hydraulic cylinder 11 drives the upper mold 12 to press down, and stamps and stretches the material in the lower mold 3. At the same time, the material is placed in another set of lower molds 3. After forming, the servo motor 201 drives the conversion rod 202 to rotate, and quickly switches the two sets of lower molds 3. The material below the upper mold 12 continues to be formed. At the same time, the hydraulic rod 401 is opened, and the demolding plate 402 pushes out the formed workpiece in the other set of lower molds 3, which achieves the effect of easy demolding and can realize quick mold changing. When storing and retrieving materials and workpieces, the forming will not be delayed, the waiting time will be reduced, and the work efficiency will be improved. A collection box 5 is fixedly installed on the edge of the top surface of the forming table 1. A negative pressure fan 6 is fixedly installed on the outer surface of the collection box 5. A chip removal mechanism 7 is fixedly installed on the top surface of the collection box 5. By setting up the chip removal mechanism 7, the negative pressure fan 6 is turned on to extract the air in the collection box 5 and generate suction. The operator holds the chip removal head 702 to absorb the debris generated in the lower mold 3 due to stamping and stretching into the collection box 5, so as to avoid the debris residue causing scratches in subsequent stretching and forming and affecting product quality.
[0018] The mold changing mechanism 2 includes a servo motor 201 and a conversion rod 202. The servo motor 201 is fixedly installed in the middle of the top surface of the molding table 1, and the conversion rod 202 is fixedly installed at the output end of the servo motor 201.
[0019] With the mold changing mechanism 2 in place, the servo motor 201 drives the conversion rod 202 to rotate, quickly switching between the two sets of lower molds 3.
[0020] The demolding mechanism 4 includes a hydraulic rod 401 and a demolding plate 402. The hydraulic rod 401 is fixedly disposed inside the cavity, and the demolding plate 402 is fixedly disposed at the output end of the hydraulic rod 401.
[0021] By setting the demolding mechanism 4, the hydraulic rod 401 is opened, which drives the demolding plate 402 to push out the molded workpiece in the other set of lower molds 3, thus achieving the effect of easy demolding.
[0022] The chip removal mechanism 7 includes a universal tube 701 and a chip removal head 702. The universal tube 701 is fixedly installed on the top surface of the collection box 5, and the chip removal head 702 is connected to one end of the universal tube 701.
[0023] By setting up the chip removal mechanism 7, the negative pressure fan 6 is turned on to extract the air from the collection box 5, generating a suction force. Personnel hold the chip removal head 702 to absorb the debris generated in the lower mold 3 due to stamping and stretching into the collection box 5.
[0024] An isolation mesh plate 8 is fixedly installed on one side of the inside of the collection box 5, and a box door plate 9 is snapped onto one side of the collection box 5.
[0025] The isolation mesh plate 8 serves to isolate debris, and the box door plate 9 is used to open and close the collection box 5.
[0026] A support frame 10 is fixedly installed on one side of the top surface of the forming table 1, and a hydraulic cylinder 11 is fixedly installed on one side of the top surface of the support frame 10. An upper mold 12 is fixedly installed at the output end of the hydraulic cylinder 11.
[0027] The support frame 10 is used to install the hydraulic cylinder 11. The hydraulic cylinder 11 drives the upper mold 12 to press down, and cooperates with the lower mold 3 to punch and stretch the workpiece.
[0028] A hook is fixedly installed on one side of the surface of the support frame 10, and support seats 13 are fixedly installed on both sides of the top surface of the forming table 1.
[0029] The support base 13 serves to support the lower mold 3.
[0030] In this invention, the working steps of the device are as follows: First step: The hydraulic cylinder 11 drives the upper mold 12 to press down, and stamps and stretches the material in the lower mold 3 to form a shape. At the same time as stretching, the material is placed in another set of lower molds 3. The second step: After molding, the servo motor 201 drives the conversion rod 202 to rotate, quickly switching the two sets of lower molds 3. The material under the upper mold 12 continues to be molded. At the same time, the hydraulic rod 401 is opened, which drives the demolding plate 402 to push out the molded workpiece in the other set of lower molds 3 for easy demolding. Moreover, it can realize quick mold changing, and the molding will not be delayed when storing and retrieving materials and workpieces, reducing waiting time and improving work efficiency. The third step: Turn on the negative pressure fan 6 to extract the air from the collection box 5, generating suction. Personnel hold a chip removal head 702 to absorb the debris generated during stamping and stretching in the lower mold 3 into the collection box 5, preventing debris residue from causing scratches during subsequent stretching and forming, thus affecting product quality. It should be noted that the equipment structure and accompanying drawings of this utility model mainly describe the principle of the utility model. The technical details of the device's power mechanism, power supply system, and control system are not fully described. However, those skilled in the art, understanding the principle of the above utility model, can clearly understand the specifics of its power mechanism, power supply system, and control system. The control method in the application document is automatic control via a controller, and the controller's control circuit can be implemented through simple programming by those skilled in the art. All standard parts used can be purchased from the market, and can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the existing technology. The machinery, parts and equipment adopt conventional models in the existing technology, and the structure and principle of the components known to those skilled in the art can be known by those skilled in the art through technical manuals or conventional experimental methods.
[0031] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A quick-change die-changing stamping sheet metal stretching forming mechanism, comprising a forming table (1), characterized in that: A mold changing mechanism (2) is fixedly installed in the middle of the top surface of the molding platform (1). A lower mold (3) is fixedly installed at both ends of the mold changing mechanism (2). A cavity is opened inside the lower mold (3). A demolding mechanism (4) is fixedly installed inside the cavity. A collection box (5) is fixedly installed on the edge of the top surface of the molding platform (1). A negative pressure fan (6) is fixedly installed on the outer surface of the collection box (5). A chip removal mechanism (7) is fixedly installed on the top surface of the collection box (5).
2. The quick-change stamping sheet metal stretching forming mechanism according to claim 1, characterized in that: The mold changing mechanism (2) includes a servo motor (201) and a conversion rod (202). The servo motor (201) is fixedly installed in the middle of the top surface of the molding table (1), and the conversion rod (202) is fixedly installed at the output end of the servo motor (201).
3. The quick-change stamping sheet metal stretching forming mechanism according to claim 1, characterized in that: The demolding mechanism (4) includes a hydraulic rod (401) and a demolding plate (402). The hydraulic rod (401) is fixedly disposed inside the cavity, and the demolding plate (402) is fixedly disposed at the output end of the hydraulic rod (401).
4. The quick-change stamping sheet metal stretching forming mechanism according to claim 1, characterized in that: The chip removal mechanism (7) includes a universal tube (701) and a chip removal head (702). The universal tube (701) is fixedly installed on the top surface of the collection box (5), and the chip removal head (702) is connected to one end of the universal tube (701).
5. The quick-change stamping sheet metal stretching forming mechanism according to claim 1, characterized in that: An isolation mesh plate (8) is fixedly installed on one side inside the collection box (5), and a box door plate (9) is snapped onto one side of the collection box (5).
6. The quick-change stamping sheet metal stretching forming mechanism according to claim 1, characterized in that: A support frame (10) is fixedly installed on one side of the top surface of the forming table (1), and a hydraulic cylinder (11) is fixedly installed on one side of the top surface of the support frame (10). An upper mold (12) is fixedly installed at the output end of the hydraulic cylinder (11).
7. The quick-change stamping sheet metal stretching forming mechanism according to claim 6, characterized in that: A hook is fixedly provided on one side of the surface of the support frame (10), and support seats (13) are fixedly provided on both sides of the top surface of the forming table (1).