Punching device for new energy busbar

CN224824112UActive Publication Date: 2026-10-09XIAN HAOHUI MEIXIN AUTOMOBILE TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202522418058.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-14
Publication Date
2026-10-09
Estimated Expiration
2035-11-14

AI Technical Summary

Technical Problem

目前的冲孔装置多通过螺纹上紧的方式实现夹具的左右夹紧,但是这样的夹紧方式每次移动汇流排以及取放汇流排都需要松紧夹具,操作不便,影响加工效率

Benefits of technology

1、该新能源汇流排的冲孔装置,通过两个夹具夹紧组件左右推动两个连接框内部的若干夹紧辊轴左右夹紧汇流排两侧,然后通过液压缸推动冲孔刀下压对汇流排完成冲孔,下压冲孔过程中,通过推动组件推动下压第一液压推杆,从而将液压油输入到若干第二液压推杆内,使得若干第二液压推杆同步推动限位齿条向限位齿轮推动,使得限位齿条卡紧限位齿轮,限制夹紧辊轴转动,从而使得冲孔时,汇流排稳定的夹紧,在冲孔完成后,随着液压缸拉回,将推动组件拉起,同时将第一液压推杆拉起,进而将若干第二液压推杆同步拉回,进而将限位齿条拉回脱离限位齿轮,进而可以水平推动汇流排移动位置以及推动取出汇流排,无需来回的松紧夹具夹紧组件,操作方便,提高加工效率。

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Abstract

The utility model relates to a busbar punching technology field especially a punching device of new energy busbar, the utility model's advantage lies in: through two clamp clamping assemblies left and right push several clamping roller axes inside two connecting frames left and right clamping busbar both sides, through hydraulic cylinder pushes down puncher and completes the punching to busbar, in the process of pressing down and punching, through the pusher assembly pushes down and presses the first hydraulic push rod, will input hydraulic oil to several second hydraulic push rods, make several second hydraulic push rods synchronous push limit rack to limit gear wheel and push, make limit rack clamping limit gear wheel, limit clamping roller axle rotation, thereby make when punching, busbar steady clamping, after punching is completed, along with hydraulic cylinder draws back, will push the assembly pull up, will first hydraulic push rod pull up, and then will several second hydraulic push rods synchronous draw back, will limit rack draw back and separate limit gear wheel, can horizontally push busbar and move position and push and take out busbar.
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Description

Technical Field

[0001] This utility model relates to the field of busbar punching technology, and in particular to a punching device for a new energy busbar. Background Technology

[0002] Busbars, as key conductive connection components, bear the core function of collecting and transmitting power current in new energy vehicles. During busbar manufacturing, a punching device is required to punch the mounting holes. However, current punching devices still have the following problems in practical use: Most current punching devices achieve left and right clamping of the fixture by tightening the thread. However, this clamping method requires tightening and loosening the fixture every time the busbar is moved or picked up, which is inconvenient and affects processing efficiency. Utility Model Content

[0003] The purpose of this utility model is to overcome the shortcomings of the prior art and provide a punching device for a new energy busbar, which effectively solves the deficiencies of the prior art.

[0004] The purpose of this utility model is achieved through the following technical solution: a punching device for a new energy busbar, comprising a support machine base, a hydraulic cylinder at the center of the top of the support machine base, clamping assemblies on both sides of the top surface of the support machine base, a connecting frame fixedly connected to the top of the sliding end of each of the two clamping assemblies, a plurality of clamping rollers rotatably connected to the edge of the connecting frame, the bottom of the plurality of clamping rollers penetrating through the bottom surface of the outer wall of the connecting frame, a limiting gear fixedly connected to the top of the outer wall of the plurality of clamping rollers, a plurality of second hydraulic push rods fixedly connected to one side of the inner wall of the connecting frame, a limiting rack fixedly connected to the telescopic ends of the plurality of second hydraulic push rods, the limiting rack being able to engage with the plurality of limiting gears, a first hydraulic push rod fixedly connected to the top of the outer wall of each of the two connecting frames, the bottom hydraulic oil output end of the first hydraulic push rod being connected to the hydraulic oil input end of the plurality of second hydraulic push rods through an oil pipe, a pushing assembly being provided outside the telescopic rod of the hydraulic cylinder, the pushing assembly being able to press down the top of the first hydraulic push rod when the hydraulic cylinder pushes.

[0005] Preferably, in any of the above embodiments, a support column is fixedly connected to the center of one edge of the top surface of the support platform, and one side of the top of the support column is fixedly connected to a hydraulic cylinder. The extension stroke of the hydraulic cylinder is greater than the height of the support column. A punching cutter is fixedly connected to the extension end of the hydraulic cylinder. A discharge hole corresponding to the punching cutter is opened at the center of the top surface of the support platform. A guide pipe is fixedly connected to the center of the bottom surface of the support platform, and the guide pipe is connected to the discharge hole.

[0006] The technical effect achieved by adopting the above solution is that the waste material after punching can be pushed out and fall through the discharge hole, so that the waste material can be discharged.

[0007] Preferably, in any of the above embodiments, the pushing assembly includes a spring baffle fixedly connected to the outer wall of the hydraulic cylinder telescopic rod, and the pushing assembly also includes a pushing frame slidably connected to the outer wall of the hydraulic cylinder telescopic rod. A thrust spring is provided between the top surface of the pushing frame and the bottom surface of the spring baffle. Slide rails are fixedly connected to both ends of the bottom of the pushing frame, and the interior of the two slide rails is slidably connected to the top ends of the two first hydraulic push rods respectively.

[0008] The technical effect achieved by adopting the above solution is that the two slide rails press down on the two first hydraulic push rods, and the sliding is guided by the slide rails, which can adapt to the clamping adjustment of the connecting frame.

[0009] Preferably, in any of the above embodiments, the thrust spring is sleeved on the outer wall of the hydraulic cylinder telescopic rod, the bottom of the hydraulic cylinder telescopic rod is provided with a limiting flange, the limiting flange is used to pull the push frame upward, and the reset length of the thrust spring is adapted to the distance between the bottom surface of the spring baffle and the top of the limiting flange.

[0010] The technical effect achieved by adopting the above solution is that the limiting flange can bring up the push frame when the hydraulic cylinder telescopic rod is pulled up.

[0011] Preferably, in any of the above embodiments, the clamping assembly includes guide channels fixedly connected to the center of both sides of the support machine table surface, a drive screw rotatably connected to the center of the inner wall of each of the two guide channels, a sliding arm slidably connected to the inner wall of each of the two guide channels, the sliding arm being threadedly connected to the drive screw, one end of the drive screw penetrating through one end of the outer wall of the guide channel and fixedly connected to a rotating head, and the distance between the two guide channels being adapted to the sum of the lengths of the two sliding arms.

[0012] The technical effect achieved by adopting the above solution is that the sliding arm can be driven to clamp left and right by rotating the drive screw, which can realize the left and right clamping of the two connecting frames.

[0013] Preferably, in any of the above embodiments, a through opening is provided at the center of the bottom of the support column, the through opening corresponds to the position between the two connecting frames, a guide bucket is fixedly connected to the bottom of the outer side of the support column, the guide bucket corresponds to the through opening, and the width of the inner wall of the guide bucket is greater than the width of the through opening.

[0014] The technical effect achieved by adopting the above scheme is that the through opening allows the confluence drain to be pushed backward out of the clamping roller shaft, pass through the support column, and be guided down and discharged by the guide bucket.

[0015] Preferably, in any of the above solutions, an anti-slip layer is fixedly connected to the bottom of the outer wall of the clamping rollers, and the distribution length of the clamping rollers is adapted to the length of the connecting frame.

[0016] The technical effect achieved by adopting the above scheme is to make the clamping force of several clamping rollers evenly distributed.

[0017] This utility model has the following advantages: 1. The punching device for this new energy busbar uses two clamping components to push several clamping rollers inside two connecting frames to clamp the two sides of the busbar. Then, a hydraulic cylinder pushes a punching cutter downwards to punch the busbar. During the downward punching process, the pushing component pushes the first hydraulic push rod downwards, thereby inputting hydraulic oil into several second hydraulic push rods. This causes the second hydraulic push rods to simultaneously push the limiting rack towards the limiting gear, causing the limiting rack to lock onto the limiting gear and restrict the rotation of the clamping rollers. This ensures stable clamping of the busbar during punching. After punching, as the hydraulic cylinder retracts, the pushing component is pulled up, and the first hydraulic push rod is also pulled up. This causes the several second hydraulic push rods to retract simultaneously, pulling the limiting rack back and disengaging it from the limiting gear. This allows the busbar to be moved horizontally and removed without the need for repeated tightening and loosening of the clamping components, making operation convenient and improving processing efficiency.

[0018] 2. The punching device for this new energy busbar can easily guide and push the busbar by clamping it left and right with several clamping rollers. After processing, the next busbar can be pushed in directly and the punched busbar can be pushed out to facilitate continuous processing and improve processing efficiency. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a front view structural diagram of the present utility model; Figure 3 This is a schematic diagram of the internal structure of the present invention; Figure 4 This utility model Figure 3 A magnified schematic diagram of the structure at point A in the middle.

[0020] In the diagram: 1-Supporting machine base, 2-Supporting column, 3-Hydraulic cylinder, 4-Punching cutter, 5-Push frame, 6-Thrust spring, 7-Slide rail, 8-Guide channel, 9-Drive screw, 10-Sliding arm, 11-Connecting frame, 12-Discharge hole, 13-First hydraulic push rod, 14-Guide bucket, 15-Spring baffle, 16-Guide pipe, 17-Clamping roller, 18-Second hydraulic push rod, 19-Limit rack, 20-Limit gear, 21-Through opening. Detailed Implementation

[0021] The present invention will be further described below with reference to the accompanying drawings, but the scope of protection of the present invention is not limited to the following description.

[0022] like Figures 1 to 4 As shown, a punching device for a new energy busbar includes a support platform 1. A hydraulic cylinder 3 is installed at the center of the top of the support platform 1. Clamping assemblies are installed on both sides of the top surface of the support platform 1. A connecting frame 11 is fixedly connected to the top of the sliding end of each clamping assembly. A plurality of clamping rollers 17 are rotatably connected to the edge of the connecting frame 11. The bottom of the plurality of clamping rollers 17 extends through the bottom surface of the outer wall of the connecting frame 11. A limit gear 20 is fixedly connected to the top of the outer wall of the plurality of clamping rollers 17. A limit gear 20 is fixedly connected to one side of the inner wall of the connecting frame 11. There are several second hydraulic push rods 18, and the telescopic ends of several second hydraulic push rods 18 are fixedly connected to a limiting rack 19. The limiting rack 19 can be engaged with several limiting gears 20. The top of the outer wall of the two connecting frames 11 is fixedly connected to a first hydraulic push rod 13. The bottom hydraulic oil output end of the first hydraulic push rod 13 is connected to the hydraulic oil input end of several second hydraulic push rods 18 through an oil pipe. The telescopic rod of the hydraulic cylinder 3 is provided with a pushing component. The pushing component can press down the top of the first hydraulic push rod 13 when the hydraulic cylinder 3 pushes.

[0023] As an optional technical solution of this utility model: a support column 2 is fixedly connected to the center of one side edge of the top surface of the support platform 1. One side of the top of the support column 2 is fixedly connected to a hydraulic cylinder 3. The extension stroke of the hydraulic cylinder 3 is greater than the height of the support column 2. A punching knife 4 is fixedly connected to the extension end of the hydraulic cylinder 3. A discharge hole 12 corresponding to the punching knife 4 is opened at the center of the top surface of the support platform 1. A guide pipe 16 is fixedly connected to the center of the bottom surface of the support platform 1. The guide pipe 16 is connected to the discharge hole 12. The waste material after punching can be pushed out and dropped through the discharge hole 12 so that the waste material can be discharged.

[0024] As an optional technical solution of this utility model: the pushing component includes a spring baffle 15 fixedly connected to the outer wall of the telescopic rod of the hydraulic cylinder 3, and the pushing component also includes a pushing frame 5 slidably connected to the outer wall of the telescopic rod of the hydraulic cylinder 3. A thrust spring 6 is provided between the top surface of the pushing frame 5 and the bottom surface of the spring baffle 15. Slide rails 7 are fixedly connected to both ends of the bottom of the pushing frame 5. The interior of the two slide rails 7 is slidably connected to the top ends of the two first hydraulic push rods 13 respectively. When the telescopic rod of the hydraulic cylinder 3 is pressed down, the spring baffle 15 can be pressed down to push the thrust spring 6, which in turn causes the pushing frame 5 to be pressed down, thereby causing the two slide rails 7 to press down the two first hydraulic push rods 13. The sliding is guided by the slide rails 7, which can adapt to the clamping adjustment of the connecting frame 11.

[0025] As an optional technical solution of this utility model: the thrust spring 6 is sleeved on the outer wall of the telescopic rod of the hydraulic cylinder 3. A limiting flange is provided at the bottom of the telescopic rod of the hydraulic cylinder 3. The limiting flange is used to pull up the push frame 5. The reset length of the thrust spring 6 is adapted to the distance between the bottom surface of the spring baffle 15 and the top of the limiting flange. The limiting flange can pull up the push frame 5 when the telescopic rod of the hydraulic cylinder 3 is pulled up.

[0026] As an optional technical solution of this utility model: the clamping assembly includes guide channels 8 fixedly connected to the center of both sides of the surface of the support machine base 1, drive screws 9 rotatably connected to the center of the inner wall of the two guide channels 8, and sliding arms 10 slidably connected to the inner wall of the two guide channels 8. The sliding arms 10 are threadedly connected to the drive screws 9. One end of the drive screw 9 passes through one end of the outer wall of the guide channel 8 and is fixedly connected to a rotating head. The distance between the two guide channels 8 is adapted to the sum of the lengths of the two sliding arms 10. By rotating the drive screw 9, the sliding arms 10 can be driven to clamp left and right, thereby realizing the left and right clamping of the two connecting frames 11.

[0027] As an optional technical solution of this utility model: a through opening 21 is provided at the center of the bottom of the support column 2, the through opening 21 corresponds to the position between the two connecting frames 11, and a guide bucket 14 is fixedly connected to the bottom of the outer side of the support column 2. The guide bucket 14 corresponds to the through opening 21, and the width of the inner wall of the guide bucket 14 is greater than the width of the through opening 21. The confluence drain can be pushed backward out of the clamping roller shaft 17 and pass through the support column 2, and then guided down and discharged by the guide bucket 14.

[0028] As an optional technical solution of this utility model: a non-slip layer is fixedly connected to the bottom of the outer wall of a plurality of clamping rollers 17, and the distribution length of the plurality of clamping rollers 17 is adapted to the length of the connecting frame 11, so that the clamping force of the plurality of clamping rollers 17 is evenly distributed.

[0029] The working process of this utility model is as follows: When the user uses it... 1) The two clamping components push the clamping rollers 17 inside the two connecting frames 11 left and right to clamp the two sides of the busbar; 2) Then, the hydraulic cylinder 3 pushes the punching cutter 4 down. During the punching process, the pushing component pushes the first hydraulic push rod 13 down, thereby inputting hydraulic oil into several second hydraulic push rods 18. This causes several second hydraulic push rods 18 to push the limiting rack 19 towards the limiting gear 20, so that the limiting rack 19 clamps the limiting gear 20, restricting the rotation of the clamping roller shaft 17, thereby ensuring stable clamping of the manifold during punching. 3) After punching is completed, as the hydraulic cylinder 3 is pulled back, the pushing component is pulled up, and the first hydraulic push rod 13 is pulled up. Then, several second hydraulic push rods 18 are pulled back in sync, and the limiting rack 19 is pulled back to disengage from the limiting gear 20. Then, the busbar can be horizontally pushed to move its position and the busbar can be pushed out.

[0030] In summary, this utility model utilizes two clamping components to push several clamping rollers 17 inside the two connecting frames 11 to clamp the manifold on both sides. Then, a hydraulic cylinder 3 pushes a punching cutter 4 downwards to punch the manifold. During the punching process, the pushing component pushes the first hydraulic push rod 13 downwards, thereby inputting hydraulic oil into several second hydraulic push rods 18. These second hydraulic push rods 18 simultaneously push the limiting rack 19 towards the limiting gear 20, causing the limiting rack 19 to engage with the limiting gear 20, restricting the rotation of the clamping rollers 17. This ensures stable clamping of the manifold during punching. After punching, as the hydraulic cylinder 3 retracts, the pushing component is pulled up, and the first hydraulic push rod 13 is pulled up. Then, several second hydraulic push rods 18 are pulled back simultaneously, which in turn pulls the limiting rack 19 back and disengages it from the limiting gear 20. This allows the busbar to be moved horizontally and removed without the need for repeated tightening and loosening of the clamping components. This makes operation convenient and improves processing efficiency. The left and right clamping of several clamping rollers 17 can easily guide the pushing of the busbar. After processing, the next busbar can be pushed in directly, and the punched busbar can be ejected for continuous processing, thus improving processing efficiency.

[0031] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A punching device for a new energy busbar, characterized in that: The machine includes a support platform (1), a hydraulic cylinder (3) is provided at the center of the top of the support platform (1), clamping assemblies are provided on both sides of the top surface of the support platform (1), and a connecting frame (11) is fixedly connected to the top of the sliding end of each of the two clamping assemblies. Several clamping rollers (17) are rotatably connected to the edge of the connecting frame (11), and the bottom of the several clamping rollers (17) extends through the bottom surface of the outer wall of the connecting frame (11). Limit gears (20) are fixedly connected to the top of the outer wall of the several clamping rollers (17), and several second hydraulic pushers are fixedly connected to one side of the inner wall of the connecting frame (11). The telescopic ends of the rod (18) and several second hydraulic push rods (18) are fixedly connected to a limiting rack (19). The limiting rack (19) can be engaged with several limiting gears (20). The top of the outer wall of the two connecting frames (11) is fixedly connected to a first hydraulic push rod (13). The bottom hydraulic oil output end of the first hydraulic push rod (13) is connected to the hydraulic oil input end of several second hydraulic push rods (18) through an oil pipe. The telescopic rod of the hydraulic cylinder (3) is provided with a pushing component. The pushing component can press down the top of the first hydraulic push rod (13) when the hydraulic cylinder (3) pushes.

2. The punching device for a new energy busbar according to claim 1, characterized in that: A support column (2) is fixedly connected to the center of one side edge of the top surface of the support platform (1). One side of the top of the support column (2) is fixedly connected to a hydraulic cylinder (3). The extension stroke of the hydraulic cylinder (3) is greater than the height of the support column (2). A punching knife (4) is fixedly connected to the extension end of the hydraulic cylinder (3). A discharge hole (12) corresponding to the punching knife (4) is opened at the center of the top surface of the support platform (1). A guide pipe (16) is fixedly connected at the center of the bottom surface of the support platform (1). The guide pipe (16) is connected to the discharge hole (12).

3. The punching device for a new energy busbar according to claim 1, characterized in that: The pushing assembly includes a spring baffle (15) fixedly connected to the outer wall of the telescopic rod of the hydraulic cylinder (3). The pushing assembly also includes a pushing frame (5) slidably connected to the outer wall of the telescopic rod of the hydraulic cylinder (3). A thrust spring (6) is provided between the top surface of the pushing frame (5) and the bottom surface of the spring baffle (15). Both ends of the bottom of the pushing frame (5) are fixedly connected to slide rails (7). The interiors of the two slide rails (7) are slidably connected to the top ends of the two first hydraulic push rods (13).

4. The punching device for a new energy busbar according to claim 3, characterized in that: The thrust spring (6) is sleeved on the outer wall of the telescopic rod of the hydraulic cylinder (3). The bottom of the telescopic rod of the hydraulic cylinder (3) is provided with a limiting flange. The limiting flange is used to pull up the push frame (5). The reset length of the thrust spring (6) is adapted to the distance between the bottom surface of the spring baffle (15) and the top of the limiting flange.

5. The punching device for a new energy busbar according to claim 1, characterized in that: The clamping assembly includes guide channels (8) fixedly connected to the center of both sides of the support platform (1), drive screws (9) rotatably connected to the center of the inner wall of the two guide channels (8), and sliding arms (10) slidably connected to the inner wall of the two guide channels (8). The sliding arms (10) are threadedly connected to the drive screws (9). One end of the drive screw (9) passes through one end of the outer wall of the guide channel (8) and is fixedly connected to a rotating head. The distance between the two guide channels (8) is adapted to the sum of the lengths of the two sliding arms (10).

6. The punching device for a new energy busbar according to claim 2, characterized in that: The support column (2) has a through opening (21) at the center of its bottom. The through opening (21) corresponds to the position between the two connecting frames (11). A guide bucket (14) is fixedly connected to the bottom of the outer side of the support column (2). The guide bucket (14) corresponds to the through opening (21). The width of the inner wall of the guide bucket (14) is greater than the width of the through opening (21).

7. The punching device for a new energy busbar according to claim 1, characterized in that: A non-slip layer is fixedly connected to the bottom of the outer wall of several clamping rollers (17), and the distribution length of several clamping rollers (17) is adapted to the length of the connecting frame (11).