A bending device in sheet metal processing
Patent Information
- Application Number
- CN202522322143.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-03
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-11-03
AI Technical Summary
传统钣金折弯装置存在诸多不足:一方面,下模座的装夹多依赖人工操作,不仅效率低下,而且装夹精度难以保证,容易因定位偏差导致钣金折弯角度、尺寸不符合要求,影响产品质量;另一方面,后挡料机构的调整多为手动调节,操作繁琐,难以快速适配不同规格钣金件的加工需求,降低了生产效率
本实用新型,采用双向夹紧气缸、夹紧滑块和夹紧定位板组成的装夹结构,实现下模座的自动化精准装夹,替代传统人工装夹,不仅大幅提高了装夹精度,保证了钣金折弯的尺寸一致性,还显著提升了装夹效率,减少了人工操作时间;
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Figure CN224824250U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of bending device technology, specifically a bending device for sheet metal processing. Background Technology
[0002] In the field of sheet metal processing, bending is a crucial step in shaping sheet metal parts. Traditional sheet metal bending equipment has several shortcomings: Firstly, the clamping of the lower die base largely relies on manual operation, which is not only inefficient but also makes it difficult to guarantee clamping accuracy. Positioning deviations can easily lead to incorrect bending angles and dimensions, affecting product quality. Secondly, the adjustment of the back gauge mechanism is mostly manual, cumbersome, and difficult to quickly adapt to the processing needs of different sheet metal parts, reducing production efficiency. Simultaneously, some bending equipment lacks integrated control and lighting systems, has unfriendly user interfaces, and the lighting conditions of the processing environment are insufficient for precision machining, further restricting the accuracy and efficiency of bending processing. With the continuous improvement of industrial automation and precision manufacturing demands, the industry urgently needs a sheet metal bending device that can achieve precise clamping of the lower die base, automated adjustment of the back gauge mechanism, and possess efficient control and a good processing environment. This would address the shortcomings of traditional equipment in terms of accuracy, efficiency, and ease of operation, meeting the high-quality and high-efficiency production requirements of modern sheet metal processing. Utility Model Content
[0003] The purpose of this utility model is to provide a bending device in the sheet metal processing process. By installing the lower die base body with the bending machine, the clamping accuracy, clamping efficiency, flexibility and ease of operation of the bending device are improved, thereby solving the technical problems mentioned in the background art.
[0004] To achieve the above objectives, this utility model provides the following technical solution: A bending device in sheet metal processing, comprising A bending machine, wherein a mounting base is fixedly installed on the inner side of the lower end; The mounting base includes a mounting plate with multiple mounting slots arranged in a rectangular array at the upper end. Each mounting slot is equipped with a bidirectional clamping cylinder. A clamping slider is symmetrically slidably mounted on the upper end of each bidirectional clamping cylinder, and a clamping positioning plate is mounted on the upper end of each clamping slider.
[0005] As a further technical solution of this utility model, a lower mold base is placed on the upper end of the mounting plate, and the two sides of the lower mold base are connected to the clamping and positioning plates; start and stop buttons are symmetrically installed on the left and right sides of the mounting plate.
[0006] As a further technical solution of this utility model, the mounting plate is fixedly installed on the inner side of the lower end of the frame, and an LED light is fixedly installed on the upper end of the frame; a bending actuator is installed on the front side of the frame.
[0007] As a further technical solution of this utility model, the bending actuator is located on the upper end of the lower die base; an electrical control cabinet and an operation panel are respectively installed on the right side of the frame; and a foot switch is provided on the front side of the lower end of the mounting plate.
[0008] As a further technical solution of this utility model, the inner side of the frame is symmetrically equipped with front and rear drive linear modules, each of which is equipped with a lifting cylinder. The end of the lifting cylinder is fixedly connected to the guide rail seat, and the guide rail seat is symmetrically slidably equipped with a rear gauge mechanism.
[0009] Compared with the prior art, the beneficial effects of this utility model are: This utility model adopts a clamping structure composed of a bidirectional clamping cylinder, a clamping slider and a clamping positioning plate to realize the automated and precise clamping of the lower mold base, replacing the traditional manual clamping. This not only greatly improves the clamping accuracy and ensures the dimensional consistency of sheet metal bending, but also significantly improves the clamping efficiency and reduces manual operation time. This utility model, with its front and rear drive linear module, lifting cylinder and guide rail base working together with the back gauge mechanism, realizes the automatic adjustment of the back gauge in three dimensions, which can quickly adapt to the processing requirements of sheet metal parts of different specifications, without the need for frequent manual adjustments, thus improving the flexibility and efficiency of production. This utility model integrates an electrical control cabinet, an operation panel, and a foot switch. The user interface is user-friendly, and parameter settings and equipment control are convenient, reducing the technical threshold for operators and achieving efficient control of the processing process. The LED lights provide sufficient and stable illumination for the bending processing area, improving the processing environment and helping operators observe processing details, further ensuring the accuracy of bending processing. Attached Figure Description
[0010] Figure 1 This is a three-dimensional structural diagram of the present invention.
[0011] Figure 2 This utility model Figure 1 Top view.
[0012] Figure 3 This utility model Figure 2 Top view.
[0013] Figure 4 This utility model Figure 1 A schematic diagram of the split structure.
[0014] Figure 5 This utility model Figure 4 Top view.
[0015] Figure 6 This utility model Figure 4 A schematic diagram of the split structure.
[0016] Figure 7 This utility model Figure 3 A magnified view of a portion of the image.
[0017] Figure 8 This utility model Figure 6 A magnified view of a portion of the image.
[0018] In the diagram: 1-Bending machine, 2-Lower die base; 11-Frame, 12-LED light, 13-Bending actuator, 14-Electrical control cabinet, 15-Operating panel, 16-Foot switch, 17-Front and rear drive linear module, 18-Lifting cylinder, 19-Guide rail seat, 110-Back gauge mechanism; 21-Mounting plate, 22-Start / stop button, 23-Two-way clamping cylinder, 24-Clamping slider, 25-Clamping positioning plate, 26-Lower mold base. Detailed Implementation
[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0020] Please see Figure 1-8 In this embodiment of the utility model, a bending device in the sheet metal processing process includes a bending machine 1, and a mounting base 2 is fixedly installed on the inner side of the lower end of the bending machine 1. The mounting base 2 includes a mounting plate 21. The upper end of the mounting plate 21 is provided with multiple mounting slots in a rectangular array. Each mounting slot is equipped with a bidirectional clamping cylinder 23. The upper end of the bidirectional clamping cylinder 23 is symmetrically and slidably equipped with a clamping slider 24. Each clamping slider 24 is equipped with a clamping positioning plate 25 on its upper end. The mounting plate 21 has a lower mold base 26 placed on its upper end, and the lower mold base 26 is connected to the clamping and positioning plate 25 on both sides; the mounting plate 21 has start and stop buttons 22 symmetrically installed on its left and right sides.
[0021] By adopting the above technical solution, the clamping structure consisting of a bidirectional clamping cylinder 23, a clamping slider 24, and a clamping positioning plate 25 is used to achieve automated and precise clamping of the lower mold base 26, replacing the traditional manual clamping. This not only greatly improves the clamping accuracy and ensures the dimensional consistency of sheet metal bending, but also significantly improves the clamping efficiency and reduces manual operation time.
[0022] In this embodiment, the mounting plate 21 is fixedly installed on the inner side of the lower end of the frame 11, and an LED light 12 is fixedly installed on the upper end of the frame 11; a bending actuator 13 is installed on the front side of the frame 11. The bending actuator 13 is located on the upper end of the lower die base 26; the electrical control cabinet 14 and the operation panel 15 are respectively installed on the right side of the frame 11; a foot switch 16 is provided on the lower front side of the mounting plate 21.
[0023] By adopting the above technical solution, the integrated electrical control cabinet 14, operation panel 15 and foot switch 16 provide a user-friendly interface, convenient parameter setting and equipment control, reduce the technical threshold for operators, and achieve efficient control of the processing process. The LED lights 12 provide sufficient and stable lighting for the bending processing area, improve the processing environment, help operators observe processing details, and further ensure the accuracy of bending processing.
[0024] In this embodiment, front and rear drive linear modules 17 are symmetrically installed on the inner side of the frame 11. Each front and rear drive linear module 17 is equipped with a lifting cylinder 18. The end of the lifting cylinder 18 is fixedly connected to the guide rail seat 19. A rear gauge mechanism 110 is symmetrically slidably installed on the guide rail seat 19.
[0025] By adopting the above technical solution, the front and rear drive linear module 17, lifting cylinder 18 and guide rail seat 19 work together with the back gauge mechanism 110 to realize the automatic adjustment of the back gauge in three dimensions. This can quickly adapt to the processing requirements of sheet metal parts of different specifications, without the need for frequent manual adjustments, thus improving the flexibility and efficiency of production.
[0026] The working principle of this utility model is as follows: the operator places the lower mold base 26 on the mounting plate 21, presses the start / stop button 22, the bidirectional clamping cylinder 23 is started, and the clamping slider 24 is driven to slide, so that the clamping positioning plate 25 clamps the lower mold base 26 from both sides, thus completing the precise positioning and fixing of the lower mold base 26. The front and rear drive linear module 17 can drive the lifting cylinder 18 and the guide rail seat 19 to move back and forth. The lifting cylinder 18 can adjust the height of the guide rail seat 19, and the back gauge mechanism 110 slides left and right on the guide rail seat 19, thereby realizing the precise adjustment of the back gauge mechanism 110 in the front and back, up and down, and left and right directions to adapt to the bending length and position requirements of different sheet metal parts. The operator sets the bending parameters through the operation screen 15. After receiving the instruction, the electrical control cabinet 14 controls the bending actuator 13 to move downward, so that it can cooperate with the lower die on the lower die base 26 to complete the bending process of the sheet metal part. The clamping structure, consisting of a bidirectional clamping cylinder 23, a clamping slider 24, and a clamping positioning plate 25, enables the automated and precise clamping of the lower die holder 26, replacing the traditional manual clamping. This not only significantly improves the clamping accuracy and ensures the dimensional consistency of sheet metal bending, but also significantly improves the clamping efficiency and reduces manual operation time. The front and rear drive linear module 17, lifting cylinder 18 and guide rail seat 19 work together with the back gauge mechanism 110 to realize the automatic adjustment of the back gauge in three dimensions, which can quickly adapt to the processing requirements of sheet metal parts of different specifications, without the need for frequent manual adjustment, thus improving the flexibility and efficiency of production. The integrated electrical control cabinet 14, operation panel 15, and foot switch 16 provide a user-friendly interface, making parameter setting and equipment control convenient and reducing the technical threshold for operators. At the same time, it enables efficient control of the processing process. The LED lights 12 provide sufficient and stable lighting for the bending processing area, improve the processing environment, help operators observe processing details, and further ensure the accuracy of bending processing.
[0027] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
[0028] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style of the specification is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A bending device in sheet metal processing, characterized in that: include A bending machine (1) has a mounting base (2) fixedly installed on the inner side of its lower end. The mounting base (2) includes a mounting plate (21). The upper end of the mounting plate (21) is provided with multiple mounting slots in a rectangular array. Each mounting slot is equipped with a bidirectional clamping cylinder (23). The upper end of the bidirectional clamping cylinder (23) is symmetrically mounted with a clamping slider (24). Each clamping slider (24) is equipped with a clamping positioning plate (25) on its upper end.
2. The bending device in the sheet metal processing according to claim 1, characterized in that: The mounting plate (21) has a lower mold base (26) placed on its upper end, and the lower mold base (26) is connected to the clamping positioning plate (25) on both sides; the mounting plate (21) has start and stop buttons (22) installed symmetrically on its left and right sides.
3. The bending device in the sheet metal processing according to claim 2, characterized in that: The mounting plate (21) is fixedly installed on the inner side of the lower end of the frame (11), and an LED light (12) is fixedly installed on the upper end of the frame (11); a bending actuator (13) is installed on the front side of the frame (11).
4. The bending device in the sheet metal processing according to claim 3, characterized in that: The bending actuator (13) is located on the upper end of the lower die base (26); the right side of the frame (11) is equipped with an electrical control cabinet (14) and an operation panel (15); the front side of the lower end of the mounting plate (21) is equipped with a foot switch (16).
5. The bending device in the sheet metal processing according to claim 4, characterized in that: The frame (11) is symmetrically equipped with front and rear drive linear modules (17) on the inner side. Each of the front and rear drive linear modules (17) is equipped with a lifting cylinder (18). The end of the lifting cylinder (18) is fixedly connected to the guide rail seat (19). The guide rail seat (19) is symmetrically equipped with a rear gauge mechanism (110).