Automatic steel band feeding forming machine
Patent Information
- Application Number
- CN202522398919.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-12
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-11-12
AI Technical Summary
[0003]现在的钢带在各个加工装置之间的输送过去多依赖于人工搬运实现,但人工搬运费时费力,而且人力成本高,安全隐患较大,现在多通过半自动化半人工实现,即钢带由输送带进行输送,待输送到相关加工装置附近时,再通过人力将钢带移送到到加工装置上,但是该方式的自动化程度依然较低,依然存在较大的安全隐患,市场竞争力较弱
[0006]本实用新型的有益效果是:本实用新型中,夹持机构上的单元夹持结构能用于钢带的夹持,而依靠于X轴移送机构、Z轴移送机构和Y轴移送机构的工作能共同实现对钢带的输送,其中Z轴移送机构能便于调整夹持机构高度,使得钢带在需要移送时对加工装置的加工位置进行避让,而Y轴移送机构则能使得夹持机构从一个加工装置移动到另一加工装置,使得钢带移动到不同加工装置处,X轴移送机构能便于钢带靠近或者远离加工装置,本实用新型能依靠机械机构实现钢带于各加工装置上的送料以及其之间的输送,自动化程度高,安全性高,市场竞争力强。另外,由于设置了多个单元夹持结构,能方便在一次输送将多个钢带分别从一个加工装置移送到另一加工装置处,减少加工定位的调整,大大提高送料效率和加工效率。
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Figure CN224824259U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of steel strip processing, and in particular to an automatic steel strip feeding and forming machine. Background Technology
[0002] Steel strip forming parts are widely used in various fields, such as construction, automobiles, or electrical appliances. In actual processing, obtaining steel strip forming parts requires drilling, stamping, and other different processing of the steel strip. Different processing of the steel strip requires different processing equipment. Therefore, in the actual steel strip forming process, the steel strip needs to be transported between different processing equipment.
[0003] In the past, the transport of steel strips between various processing devices relied heavily on manual handling. However, manual handling is time-consuming, labor-intensive, and has high labor costs and significant safety hazards. Currently, it is mostly achieved through a semi-automated and semi-manual system. That is, the steel strip is transported by a conveyor belt, and when it reaches the vicinity of the relevant processing device, the steel strip is then manually moved to the processing device. However, the degree of automation in this method is still low, and there are still significant safety hazards, resulting in weak market competitiveness. Utility Model Content
[0004] The purpose of this utility model is to provide an automatic steel strip feeding and forming machine that can solve one or more of the above problems.
[0005] According to one aspect of the present invention, an automatic steel strip feeding and forming machine is provided, comprising a moving table, a clamping mechanism, an X-axis transfer mechanism, a Z-axis transfer mechanism, a Y-axis transfer mechanism, a processing device, and a frame. The processing device comprises multiple units, each mounted on a machine frame. The clamping mechanism includes multiple unit clamping structures and connecting members. Adjacent unit clamping structures are connected by connecting members. The clamping mechanism is connected to the X-axis transfer mechanism, which is mounted on a moving platform. The moving platform is connected to the Z-axis transfer mechanism, which is connected to the Y-axis transfer mechanism. The Y-axis transfer mechanism is connected to the frame.
[0006] The beneficial effects of this utility model are as follows: In this utility model, the unit clamping structure on the clamping mechanism can be used to clamp the steel strip, and the X-axis transfer mechanism, Z-axis transfer mechanism, and Y-axis transfer mechanism work together to realize the conveying of the steel strip. The Z-axis transfer mechanism facilitates the adjustment of the clamping mechanism height, allowing the steel strip to avoid the processing position of the processing device when it needs to be transferred. The Y-axis transfer mechanism allows the clamping mechanism to move from one processing device to another, allowing the steel strip to move to different processing devices. The X-axis transfer mechanism facilitates the steel strip moving closer to or further away from the processing device. This utility model can realize the feeding of the steel strip to each processing device and the conveying between them through mechanical mechanisms, with a high degree of automation, high safety, and strong market competitiveness. Furthermore, due to the multiple unit clamping structures, multiple steel strips can be easily transferred from one processing device to another in a single conveying operation, reducing the need for processing positioning adjustments and greatly improving feeding and processing efficiency.
[0007] In some embodiments, the unit clamping structure includes a first clamping block, a second clamping block, a slide rail, a first slider, a second slider, and a clamping cylinder. The slide rail is connected to the clamping cylinder. The first clamping block and the first slider are connected, and the second clamping block is connected to the second slider. Both the first and second sliders are slidably mounted on the slide rail. The clamping cylinder is connected to both the first and second sliders. The clamping cylinder can drive the first and second sliders to move along the slide rail, so that the first and second clamping blocks move closer together to clamp or move away to release.
[0008] In some embodiments, the X-axis transfer mechanism includes a first cylinder, a first guide rail, and a first guide block. Both the first guide rail and the first cylinder are mounted on a moving platform. The first cylinder is connected to a clamping mechanism. The first guide block is slidably disposed on the first guide rail and is also connected to the clamping mechanism. The first cylinder drives the moving platform to move along the X-axis direction, and this movement of the moving platform is restricted and guided by the first guide rail through the first guide block to ensure its accuracy.
[0009] In some embodiments, the Z-axis transfer mechanism includes a second cylinder, a guide post, and a guide sleeve. The second cylinder is mounted on a moving platform and connected to a Y-axis transfer mechanism. The moving platform is sleeved on the guide sleeve, which is slidably sleeved on the guide post. The guide post is connected to the Y-axis transfer mechanism. The second cylinder can drive the moving platform to move along the Z-axis direction, and this movement of the moving platform is restricted and guided by the guide post through the guide sleeve to ensure its accuracy.
[0010] In some embodiments, the Y-axis transfer mechanism includes a motor, a lead screw and nut assembly, a second guide rail, a second guide block, a moving plate, and a support. The support is connected to the frame, the lead screw and nut assembly is mounted on the support, the motor is connected to the lead screw and nut assembly, the second guide rail is connected to the support, the second guide block is connected to the moving plate, the moving plate is connected to the lead screw and nut assembly, and is also connected to the Z-axis transfer mechanism.
[0011] In some embodiments, the present invention further includes a base, a side limiting mechanism, and an upper and lower limiting mechanism. The base is mounted on a frame, and the side limiting mechanism and the upper and lower limiting mechanism are respectively mounted on the base. The side limiting mechanism and the upper and lower limiting mechanism can be used to limit and guide the steel strip conveyed to the present invention from the outside.
[0012] In some embodiments, the side limiting mechanism includes a first roller, a second roller, and a bracket. The bracket is connected to a base, and the first and second rollers are rotatably connected to the bracket. The first and second rollers are set at the same height, and a first channel is provided between the first and second rollers. The steel strip can pass through the first channel, at which time the first and second rollers can effectively limit the side of the steel strip.
[0013] In some embodiments, the upper and lower limiting mechanism includes a first guide roller, a second guide roller, and a support block. The support block is connected to a base, and the first and second guide rollers are rotatably connected to the support block. The first and second guide rollers are arranged vertically opposite each other, and a second channel is provided between them. The steel strip can pass through the second channel, at which time the first and second guide rollers can effectively limit the upper and lower parts of the steel strip. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the structure of an automatic steel strip feeding and forming machine according to one embodiment of the present invention.
[0015] Figure 2 This is a schematic diagram of the combined structure of the X-axis transfer mechanism and Z-axis transfer mechanism of an automatic steel strip feeding and forming machine according to one embodiment of the present invention.
[0016] Figure 3 This is a schematic diagram of the Y-axis transfer mechanism of an automatic steel strip feeding and forming machine according to one embodiment of the present invention.
[0017] Figure 4 This is a schematic diagram of the unit clamping structure of an automatic steel strip feeding and forming machine according to one embodiment of the present invention.
[0018] Figure 5This is a schematic diagram of the structure of an automatic steel strip feeding and forming machine according to one embodiment of the present invention, showing the combination of the base, side limiting mechanism and upper and lower limiting mechanism.
[0019] In the diagram: 1. Moving stage, 2. Clamping mechanism, 3. X-axis transfer mechanism, 4. Z-axis transfer mechanism, 5. Y-axis transfer mechanism, 6. Processing device, 7. Frame, 8. Base, 9. Side limiting mechanism, 10. Upper and lower limiting mechanism, 21. Unit clamping structure, 22. Connecting piece, 211. First clamping block, 212. Second clamping block, 213. Slide rail, 214. First slider, 215. Second slider, 216. Clamping cylinder. 31. First cylinder; 32. First guide rail; 33. First guide block; 41. Second cylinder; 42. Guide post; 43. Guide sleeve; 51. Motor; 53. Second guide rail; 54. Second guide block; 55. Moving plate; 56. Support; 61. Processing table; 91. First roller; 92. Second roller; 93. Bracket; 94. First channel; 101. First guide roller; 102. Second guide roller; 103. Support block; 104. Second channel Detailed Implementation The present invention will now be described in further detail with reference to the accompanying drawings.
[0020] refer to Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 The present invention relates to an automatic steel strip feeding and forming machine, comprising a moving table 1, a clamping mechanism 2, an X-axis transfer mechanism 3, a Z-axis transfer mechanism 4, a Y-axis transfer mechanism 5, a processing device 6, and a frame 7.
[0021] The X-axis, Y-axis and Z-axis are perpendicular to each other. In this embodiment, the X-axis is preferably in the front-back direction relative to the frame 7, the Y-axis is preferably in the left-right direction relative to the frame 7, and the Z-axis is preferably in the up-down direction relative to the frame 7.
[0022] There can be multiple processing devices 6. In this embodiment, two processing devices 6 are preferred, one for drilling and one for stamping. Each processing device 6 is provided with a processing table 61. The processing devices 6 are fixedly installed on the frame 7 by screws. The processing tables on the processing devices 6 are at the same horizontal height.
[0023] The Y-axis transfer mechanism 5 includes a motor 51, a lead screw and nut assembly, a second guide rail 53, a second guide block 54, a moving plate 55, and a support 56. The support 56 is fixedly connected to the frame 7 by screws. The lead screw and nut assembly is mounted on the support 56. Preferably, the lead screw and nut assembly includes a lead screw, a nut, and a lead screw seat. The lead screw seat is fixedly mounted on the support 56 by screws, and the nut is threaded onto the lead screw. The output shaft of the motor 51 is connected to the lead screw of the lead screw and nut assembly. The lead screw is parallel to the Y-axis. The motor body is fixedly connected to the support 56 by screws. The second guide rail 53 is integrally formed and connected to the support 56. The second guide block 54 is fixedly connected to the moving plate 55 by screws, and the moving plate 55 is fixedly connected to the nut of the lead screw and nut assembly by screws.
[0024] The Z-axis transfer mechanism 4 includes a second cylinder 41, guide posts 42, and guide sleeves 43. Preferably, there are four guide posts 42, which are fixedly connected to the moving plate 55 of the Y-axis transfer mechanism 5. Each guide post 42 is slidably fitted with a guide sleeve 43. The cylinder body of the second cylinder 41 is fixedly mounted on the moving table 1 with screws. The piston rod of the second cylinder 41 is fixedly connected to the moving plate 55 of the Y-axis transfer mechanism 5 with screws. The guide posts 42 and the piston rod of the second cylinder 41 are arranged parallel to the Z-axis. The moving table 1 is fixedly fitted onto the guide sleeves 43.
[0025] Preferably, there are two X-axis transfer mechanisms 3. Each X-axis transfer mechanism 3 includes a first cylinder 31, a first guide rail 32, and a first guide block 33. The cylinder bodies of the first guide rail 32 and the first cylinder 31 are respectively fixedly installed on the moving table 1 by screws. The first guide block 33 is slidably sleeved on the first guide rail 32. The piston rods of the first guide rail 32 and the first cylinder 31 are both arranged parallel to the X-axis. The piston rods of the first guide block 33 and the first cylinder 31 are respectively connected to the clamping mechanism.
[0026] The clamping mechanism 2 includes a unit clamping structure 21 and a connector 22. There can be multiple unit clamping structures 21. In this embodiment, three unit clamping structures 21 are preferred. Each unit clamping structure 21 includes a first clamping block 211, a second clamping block 212, a slide rail 213, a first slider 214, a second slider 215, and a clamping cylinder 216. The slide rail 213 is fixedly connected to the clamping cylinder 216. The first clamping block 211 and the first slider 214 are fixedly connected by screws. The second clamping block 212 and the second slider 215 are fixedly connected by screws. The first slider 214 and the second slider 215 can be slidably disposed on the slide rail 213. The clamping cylinder 216 is connected to the first slider 214 and the second slider 215. The clamping cylinder 216 can drive the first slider 214 and the second slider 215 to move towards or away from each other along the slide rail 213, so that the first clamping block 211 and the second clamping block 212 move closer or further away from each other.
[0027] The clamping cylinders 216 on adjacent unit clamping structures 21 are connected by a connector 22. In this embodiment, preferably, the connector 22 between the clamping cylinders 216 of the two unit clamping structures 21 is connected to the piston rod of the first cylinder 31, and the clamping cylinders 216 of the two unit clamping structures 21 are respectively connected to the two first guide blocks 33 through connecting blocks.
[0028] This automatic steel strip feeding and forming machine also includes a base 8, a side limiting mechanism 9, and an upper and lower limiting mechanism 10. The base 8 is fixedly mounted on the frame 7 with screws, and the side limiting mechanism 9 and the upper and lower limiting mechanism 10 are respectively mounted on the base 8.
[0029] The side limiting mechanism 9 includes a first roller 91, a second roller 92, and a bracket 93. The bracket 93 is fixedly connected to the base 8 by screws. Preferably, there are two first rollers 91 and two second rollers 92. The first rollers 91 and the second rollers 92 are rotatably connected to the bracket 93 by a pivot, and the first rollers 91 and the second rollers 92 are set at the same height. The two first rollers 91 and the two second rollers 92 are respectively arranged opposite to each other, and a first channel 94 is provided between the first rollers 91 and the second rollers 92.
[0030] Preferably, there are two upper and lower limiting mechanisms 10. The two upper and lower limiting mechanisms 10 are respectively arranged adjacent to the two ends of the side limiting mechanism 9. In each upper and lower limiting mechanism 10, the upper and lower limiting mechanism 10 includes a first guide roller 101, a second guide roller 102 and a support block 103. The support block 103 is fixedly connected to the base 8 by screws. The first guide roller 102 and the second guide roller 103 are rotatably connected to the support block 103 by a rotating shaft. The first guide roller 102 and the second guide roller 103 are arranged opposite each other. A second channel 104 is provided between the first guide roller 102 and the second guide roller 103.
[0031] The first channel 94 and the second channel 104, once configured, can be higher than the height of the processing table on the processing device 6.
[0032] In this embodiment of the automatic steel strip feeding and forming machine, initially, one end of the steel strip can be conveyed by an external feeder through the first channel 94 and the second channel 104 and then extend out. The side limiting mechanism 9 can limit the side of the steel strip, and the upper and lower limiting mechanism 10 can limit the upper and lower ends of the steel strip, thereby ensuring the accuracy of the steel strip position.
[0033] The combined operation of the X-axis transfer mechanism 3 and the Z-axis transfer mechanism 4 allows the clamping mechanism 2 to approach the end of the steel strip. Specifically, the second cylinder 41 on the Z-axis transfer mechanism 4 can be activated to move the moving table 1 accordingly along the Z-axis, thereby changing the height of the clamping mechanism 2 mounted on the moving table 1. Meanwhile, the first cylinder 31 of the X-axis transfer mechanism 3 can drive the clamping mechanism 2 to move left and right along the X-axis, and the clamping mechanism 2 is limited by the first guide rail 32 due to the sliding of the first guide block 33 connected to it on the first guide rail 32.
[0034] Then, the unit clamping structure 21 closest to the base 8 on the clamping mechanism 2 can clamp the end of the steel strip. Specifically, the clamping cylinder 216 can drive the first slider 214 and the second slider 215 to move, so that the first clamping block 211 and the second clamping block 212 move towards each other to abut against the upper and lower sides of the steel strip to achieve clamping.
[0035] Then the Y-axis transfer mechanism 5 works, so that the steel strip held by the clamping mechanism 2 can be transferred to the processing table of the processing device 6 closest to the base 8. Specifically, the motor 51 on the Y-axis transfer mechanism 5 can drive the lead screw and nut device to work, so that the moving plate 55 moves along the second guide rail 53, that is, moves along the Y-axis, so that the moving table 1 set on the moving plate 5 moves accordingly, and the clamping mechanism 2 set on the moving table 1 moves accordingly, so that the steel strip held by the clamping mechanism 2 also moves accordingly.
[0036] Then, the Z-axis transfer mechanism 4 operates, and the steel strip is lowered onto the processing table of the processing device 6 for processing. At the same time, the clamping mechanism 2 releases its grip on the steel strip, and the X-axis transfer mechanism 3 operates to make the clamping mechanism 2 retract to leave the processing device 6.
[0037] Afterwards, the next steel strip is conveyed through the first channel 94 and the rear end of the second channel 104 is exposed. When the steel strip on the processing device 6 is processed, the Y-axis transfer mechanism 5 works so that the unit clamping structure 21 closest to the base 8 of the clamping mechanism 2 matches the new steel strip position again. At this time, the position of another unit clamping structure 21 adjacent to the unit clamping structure 21 can match the processed steel strip. Then the clamping mechanism 2 can clamp the two steel strips.
[0038] Then, relying on the operation of the Z-axis transfer mechanism 4, the clamping mechanism 2 is raised, and the two steel strips clamped by the clamping mechanism 2 are raised accordingly. At this time, the Y-axis transfer mechanism 5 can work, so that the two steel strips clamped by the clamping mechanism 2 can move separately. The new steel strip can be sent to the first processing device 6, and the old steel strip can be transferred to the next processing device 6. Relying on the Z-axis transfer mechanism 4, the clamping mechanism 2 is lowered. Then the clamping mechanism 2 releases its grip on the steel strip, and the X-axis transfer mechanism 3 works to move the clamping mechanism 2 away from the processing device 6. At this time, different processing devices 6 can process the steel strips located on them.
[0039] The above process is then repeated continuously so that the steel strip can pass through each processing device 6 in sequence and be sent to the subsequent external processing equipment by the unit holding mechanism 21 farthest from the base 8, thereby completing the processing of each steel strip on each processing device 6 in sequence.
[0040] The above descriptions are merely some embodiments of this utility model. For those skilled in the art, various modifications and improvements can be made without departing from the inventive concept of this utility model, and all such modifications and improvements fall within the protection scope of this utility model.
Claims
1. An automatic steel strip feeding and forming machine, characterized in that, It includes a moving stage, a clamping mechanism, an X-axis transfer mechanism, a Z-axis transfer mechanism, a Y-axis transfer mechanism, a machining unit, and a frame. There are multiple processing devices, each of which is mounted on a machine frame. The clamping mechanism includes multiple unit clamping structures and connecting members. Adjacent unit clamping structures are connected by connecting members. The clamping mechanism is connected to the X-axis transfer mechanism, which is mounted on a moving platform. The moving platform is connected to the Z-axis transfer mechanism, which is connected to the Y-axis transfer mechanism. The Y-axis transfer mechanism is connected to the frame.
2. The automatic steel strip feeding and forming machine according to claim 1, characterized in that, The unit clamping structure includes a first clamping block, a second clamping block, a slide rail, a first slider, a second slider, and a clamping cylinder. The slide rail is connected to the clamping cylinder. The first clamping block and the first slider are connected. The second clamping block and the second slider are connected. Both the first slider and the second slider are slidably mounted on the slide rail. The clamping cylinder is connected to the first slider and the second slider.
3. The automatic steel strip feeding and forming machine according to claim 1, characterized in that, The X-axis transfer mechanism includes a first cylinder, a first guide rail, and a first guide block. The first guide rail and the first cylinder are both mounted on a moving platform. The first cylinder is connected to a clamping mechanism. The first guide block is slidably disposed on the first guide rail and is connected to the clamping mechanism.
4. An automatic steel strip feeding and forming machine according to claim 1, characterized in that, The Z-axis transfer mechanism includes a second cylinder, a guide post, and a guide sleeve. The second cylinder is mounted on a moving platform and connected to the Y-axis transfer mechanism. The moving platform is sleeved on the guide sleeve, and the guide sleeve is slidably sleeved on the guide post. The guide post is connected to the Y-axis transfer mechanism.
5. An automatic steel strip feeding and forming machine according to claim 1, characterized in that, The Y-axis transfer mechanism includes a motor, a lead screw and nut assembly, a second guide rail, a second guide block, a moving plate, and a support. The support is connected to the frame, the lead screw and nut assembly is mounted on the support, the motor is connected to the lead screw and nut assembly, the second guide rail is connected to the support, the second guide block is connected to the moving plate, the moving plate is connected to the lead screw and nut assembly, and is also connected to the Z-axis transfer mechanism.
6. An automatic steel strip feeding and forming machine according to claim 1, characterized in that, It includes a base, a side limiting mechanism, and an upper and lower limiting mechanism. The base is mounted on a frame, and the side limiting mechanism and the upper and lower limiting mechanism are respectively mounted on the base.
7. An automatic steel strip feeding and forming machine according to claim 6, characterized in that, The side limiting mechanism includes a first roller, a second roller, and a bracket. The bracket is connected to the base, and the first roller and the second roller are rotatably connected to the bracket. The first roller and the second roller are set at the same height, and a first channel is provided between the first roller and the second roller.
8. An automatic steel strip feeding and forming machine according to claim 1, characterized in that, The upper and lower limiting mechanism includes a first guide roller, a second guide roller, and a support block. The support block is connected to the base. The first guide roller and the second guide roller are rotatably connected to the support block. The first guide roller and the second guide roller are arranged opposite each other, and a second channel is provided between the first guide roller and the second guide roller.