Wire bending jig

Abstract

The utility model discloses a kind of wire rod bending jigs, including work platform and the console being set on it, positioning block and three bending units. Positioning block is equipped with T-shaped positioning slot, for fixing the tin sleeve connecting end of wire rod;First bending unit is located in the left side of positioning block, including first fixture and first pusher, for bending wire body one 90 ° forward;Second bending unit is located in the back side of positioning block, including second fixture, second pusher and third pusher, for bending wire body three in turn 90 ° upwards, rightwards;Third bending unit is located in the right side of second bending unit, including third fixture and fourth pusher, for bending wire body three 90 ° downwards;Each pusher is using pusher with concave surface, rotationally connected by bearing and connecting shaft. The utility model realizes the automation bending of wire rod, easy to operate, bending efficiency is high, precision and consistency are good, effectively solve the problem of low efficiency, poor precision of manual bending.

Description

Technical Field

[0001] This utility model relates to the field of wire processing technology, specifically to a wire bending fixture. Background Technology

[0002] There is a type of wire, such as Figure 1 As shown, a wire needs to be divided into two connected wires, namely wire one and wire two. This involves stripping off the outer insulating layer in the middle to expose the conductive layer as the connection end. Then, another wire, known as wire three, is vertically connected to the connection end (i.e., the exposed conductive layer) behind it using a soldering process. After soldering, wire one needs to be bent forward 90°, and wire three needs to be bent upward 90°, to the right 90°, and downward 90° from the connection end position.

[0003] In existing technologies, wire bending is typically done manually by operators, requiring tools such as pliers and clamps. This process is cumbersome, time-consuming, labor-intensive, and inefficient. Furthermore, manual operation relies on personal experience, making it difficult to guarantee bending accuracy and often requiring multiple corrections, resulting in poor product consistency. This is especially true for complex wires requiring multiple bends, such as bending wire one forward 90° and bending wire three sequentially upward, rightward, and downward 90°, where manual operation is more prone to errors, impacting product quality and production efficiency. Therefore, a wire bending fixture has been designed to address these issues.

[0004] It should be noted that the above introduction to the technical background is only for the purpose of providing a clear and complete explanation of the technical solutions of this utility model and facilitating understanding by those skilled in the art. It should not be assumed that these technical solutions are known to those skilled in the art simply because they have been described in the background section of this utility model. Utility Model Content

[0005] To overcome the shortcomings of the prior art, the purpose of this utility model is to provide a wire bending fixture.

[0006] To achieve the above and other related objectives, the technical solution provided by this utility model is: a wire bending fixture for bending wire, wherein the wire includes wire body one, wire body two and wire body three, wire body three is connected to wire body one and wire body two by soldering and the connection point forms a T-shaped solder sleeve, wire body one is provided with a first bending area, and wire body three is provided with a second bending area, a third bending area and a fourth bending area in sequence; The fixture includes a work platform, on which a control console is mounted; the work platform also includes: A positioning block, wherein a T-shaped positioning groove is provided on the positioning block, and the positioning groove is adapted to the solder sleeve; The first bending unit is located to the left of the positioning block. The first bending unit includes a first clamp and a first pusher. The first clamp is correspondingly set to the first bending area to be bent on the first line body. The first pusher is located on one side of the first clamp. The movement direction of the first pusher is correspondingly set to the bending direction of the first line body. The second bending unit is located behind the positioning block. The second bending unit includes a second clamp, a second pusher, and a third pusher. The second clamp is correspondingly positioned to the second and third bending areas on the line body to be bent. The second pusher is located on one side of the second clamp. The movement directions of the second pusher and the third pusher are respectively set to correspond to the first bending direction and the second bending direction of the line body three; The third bending unit is located to the right of the second bending unit. The third bending unit includes a third clamp and a fourth pusher. The third clamp is corresponding to the fourth bending area to be bent on the third line body. The fourth pusher is located above the third clamp, and the movement direction of the fourth pusher is corresponding to the third bending direction of the third line body.

[0007] This solution achieves accurate positioning and orderly bending of wires through the cooperation of positioning blocks and three bending units, improving bending efficiency and accuracy, and ensuring product consistency.

[0008] Furthermore, the first, second, third, and fourth pushing components have identical structures, each including a connecting shaft that is driven by a driving component, and a pushing body is mounted on the connecting shaft. The pushing body is a rotating body with a smooth curved surface that is concave in the middle on its outer contour surface. In this design, the pushing components have a uniform structure, which facilitates manufacturing and maintenance. The concave curved surface of the pushing body is adapted to the line body, ensuring stable and reliable pushing and preventing the line body from slipping. Specifically, the pushing body is shaped like a waisted cylinder (the shape of the waisted portion is adapted to the line body). The waisted design better accommodates the line body, increases the contact area, improves pushing stability, and avoids bending deviations.

[0009] Furthermore, the pusher body and the connecting shaft are rotatably connected via bearings. In this design, the bearing connection ensures smooth rotation of the pusher body, reduces friction, extends service life, and ensures a stable bending process.

[0010] Furthermore, the second clamp includes a clamp body, on which a first pressing block for abutting the second bending area after forming and a second pressing block for abutting the third bending area after forming are provided; the clamp body is also provided with a wire-clamping block for clamping the wire, the wire-clamping block being located above the first pressing block. In this solution, the second clamp fixes the wire through the pressing blocks and the wire-clamping block, ensuring accurate positioning of the wire during bending and improving bending accuracy.

[0011] Furthermore, a support plate is provided between the second clamp and the third clamp, with one end of the support plate fixed to the second clamp. In this design, the support plate provides additional support to prevent deformation or movement of the line during bending, ensuring bending quality.

[0012] Furthermore, both the right side of the first clamp and the front side of the second clamp are provided with a flip-up wire-stopping block, and the lower end of the wire-stopping block has a contour groove adapted to the wire body. In this design, the wire-stopping block blocks the wire body during bending to prevent deviation, and the contour groove improves positioning accuracy and ensures bending consistency.

[0013] Furthermore, the upper end of the third clamp is provided with a wire-holding groove, and a flip-up wire-pressing device is provided above the wire-holding groove. In this solution, the wire-pressing device can press down the wire, ensuring the stability of the wire during bending, preventing loosening, and improving bending accuracy.

[0014] Furthermore, the upper end of the wire-blocking block is connected to an elbow clamp, and the wire-pressing device is an elbow clamp. In this solution, the elbow clamp can provide quick clamping and release, is easy to operate, improves production efficiency, and reduces setup time.

[0015] Furthermore, the control console is located at the front right corner of the work platform. The control console is equipped with a start button, a first control button for controlling the first pushing component, a second control button for controlling the second pushing component, a third control button for controlling the third pushing component, and a fourth control button for controlling the fourth pushing component. In this design, the control console has a reasonable layout, is intuitive to operate, and facilitates centralized control of the bending process by the user, thus improving operational convenience.

[0016] Furthermore, a safety cover is provided above the first bending unit. In this design, the safety cover protects the operator, prevents accidental injury during the bending process, and improves the safety of the working environment.

[0017] Due to the application of the above technical solution, the beneficial effects of this utility model compared with the prior art are as follows: This utility model's wire bending fixture achieves automation and standardization of the wire bending process through integrated positioning blocks and the coordinated operation of three bending units. The fixture uses a T-shaped positioning groove to precisely fix the tin sleeve connection end of the wire, ensuring accurate initial positioning. The first bending unit bends the wire forward by 90°, the second bending unit bends it upward and then to the right by 90° sequentially, and the third bending unit completes the final downward bend of 90°. Each pushing component adopts a unique waist-shaped pushing body design, combined with bearing rotation connection, making the bending process smooth and stable, effectively preventing wire slippage. Furthermore, the fixture is equipped with a wire stop block, wire pressing device, and support plate, further enhancing bending stability. Centralized control at the control console ensures easy operation. Compared to traditional manual bending, this fixture significantly improves production efficiency, reliably guarantees bending accuracy and product consistency, and is suitable for mass production environments, solving the long-standing technical problems of low bending efficiency and poor accuracy in the industry. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the wire structure of this utility model (already bent and formed). Figure 2 This is a schematic diagram of the overall structure of the bending fixture of this utility model; Figure 3 This is a schematic diagram of the bending fixture of this utility model. Figure 4 This is a schematic diagram of the assembly structure of the connecting shaft, pusher, and bearing of this utility model; Figure 5 This is a schematic diagram of the second clamp and related structures of this utility model; In the above attached figures, 1. Working platform; 2. Control console; 3. Positioning block; 4. Positioning slot; 5. First bending unit; 51. First clamp; 52. First pusher; 6. Second bending unit; 61. Second clamp; 611. Clamp body; 612. First pressure block; 613. Second pressure block; 614. Wire clamping block; 62. Second pusher; 63. Third pusher; 7. Third bending unit; 71. Third clamp; 72. Fourth pusher; 9. Connecting shaft; 10. Push body; 11. Bearing; 12. Support plate; 13. Wire stop block; 14. Contouring groove; 15. Wire pressing device; 16. Toggle clamp; 17. Safety cover; 18. Line body one; 19. Line body two; 20. Line body three; 21. Tin sleeve; 22. First bending area; 23. Second bending area; 24. Third bending area; 25. Fourth bending area. Detailed Implementation

[0019] The following specific embodiments illustrate the implementation of this utility model. Those skilled in the art can easily understand other advantages and effects of this utility model from the content disclosed in this specification.

[0020] It should be noted that in the description of this utility model, the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the utility model product is in use. These terms are used only for the convenience of describing this utility model and for simplifying the description, and do not indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first," "second," and "third," etc., are only used to distinguish descriptions and should not be construed as indicating or implying relative importance. The terms "horizontal," "vertical," and "suspended," etc., do not indicate that the component must be absolutely horizontal or suspended, but rather that it can be slightly tilted. For example, "horizontal" simply means that its direction is more horizontal than "vertical," and does not mean that the structure must be completely horizontal, but can be slightly tilted.

[0021] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0022] In the description of this application, it should be understood that the orientation or positional relationship indicated by directional terms such as "front, back, up, down, left, right", "horizontal, vertical, horizontal" and "top, bottom" is usually based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing this application and simplifying the description. Unless otherwise stated, these directional terms do not indicate or imply that the device or element referred to must have a specific orientation or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on the scope of protection of this application; the directional terms "inner" and "outer" refer to the inner and outer contours relative to the outline of each component itself.

[0023] The preferred embodiments of the present invention will now be described in detail with reference to the accompanying drawings, so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the scope of protection of the present invention.

[0024] Example: The wire bending fixture of this utility model is shown in the appendix. Figure 1 Appendix Figure 2 and attached Figure 3 As shown, the system includes a work platform 1, on which a control console 2 is mounted. The control console 2 is located in the front right corner of the work platform 1 for easy operation by staff. The control console 2 is equipped with a start button, a first control button, a second control button, a third control button, and a fourth control button, which are used to control the overall start-up, the first pusher 52, the second pusher 62, the third pusher 63, and the fourth pusher 72, respectively.

[0025] Positioning block 3 is mounted on the work platform 1, and its T-shaped positioning groove 4 is adapted to the solder sleeve 21 of the wire to fix the connection end of the wire. The first bending unit 5 is located to the left of positioning block 3 and includes a first clamp 51 and a first pusher 52. The first clamp 51 is mounted on the work platform 1 and corresponds to the first bending area 22 of the wire 18 to hold the wire 18. The first pusher 52 is vertically arranged and located on one side of the first clamp 51. Its direction of movement is forward, corresponding to the bending direction of the wire 18 (bending forward 90°). After bending, it returns to its original position.

[0026] See appendix Figure 2 Appendix Figure 3 and attached Figure 4 As shown, the second bending unit 6 is located behind the positioning block 3 and includes a second clamp 61, a second pusher 62, and a third pusher 63. The second clamp 61 is installed on the working platform 1 and corresponds to the second bending area 23 and the third bending area 24 of the three-line body 20, and is used to clamp the front section of the three-line body 20. The second clamp 61 includes a clamp body 611, on which a first pressing block 612 and a second pressing block 613 are provided, which are used to abut against the formed second bending area 23 and the third bending area 24, respectively. A wire clamping block 614 is also provided on the clamp body 611, located above the first pressing block 612, for clamping the bent line. The second pusher 62 and the third pusher 63 are arranged laterally, located on one side of the second clamp 61, with the movement directions upward and right, corresponding to the first bending direction (bending upward 90°) and the second bending direction (bending to the right 90°) of the three-line body 20, and then reverting to their original positions after bending.

[0027] The third bending unit 7 is located to the right of the second bending unit 6, and includes a third clamp 71 and a fourth pusher 72. The third clamp 71 is mounted on the working platform 1, corresponding to the fourth bending area 25 of the third line 20, and is used to clamp the rear section of the third line 20. The upper end of the third clamp 71 is provided with a wire clamping groove, and a wire pressing device 15 is provided above the wire clamping groove. The fourth pusher 72 is arranged horizontally, located above the third clamp 71, and moves downward, corresponding to the third bending direction of the third line 20 (bending downward 90°). After the bending is completed, it reverses and resets.

[0028] See appendix Figure 4 As shown, the first pushing member 52, the second pushing member 62, the third pushing member 63, and the fourth pushing member 72 have the same structure, all including a connecting shaft 9 and a pushing body 10. The connecting shaft 9 is connected to a driving component (such as a cylinder or motor). The pushing body 10 is a rotating body with a smooth curved surface that is concave in the middle on its outer contour, resembling a waisted cylinder, which fits the linear body. The pushing body 10 and the connecting shaft 9 are rotatably connected by bearings 11. Two bearings 11 are provided, located on both sides of the waisted part, to ensure smooth rotation of the pushing body 10.

[0029] See appendix Figure 3 As shown, a support plate 12 is provided between the second clamp 61 and the third clamp 71. One end of the support plate 12 is fixed to the second clamp 61 to support the bent wire 20. A wire stop block 13 is provided on the right side of the first clamp 51 and the front side of the second clamp 61. The wire stop block 13 can be flipped, and its lower end has a contour groove 14 adapted to the wire. The upper end of the wire stop block 13 is connected to the toggle clamp 16. The wire pressing device 15 is also a toggle clamp, facilitating quick clamping and release of the wire. A safety cover 17 is provided above the first bending unit 5 to protect the operator.

[0030] Working process: The operator places the soldered wire into the fixture, and the solder sleeve 21 is inserted into the positioning slot 4. Wire body 18 and wire body 20 are fixed by the first clamp 51, the second clamp 61, and the third clamp 71, respectively. Using the start button on the control panel 2, the operator sequentially operates the first pusher 52 to bend wire body 18 forward by 90°, the second pusher 62 to bend wire body 20 upward by 90°, the third pusher 63 to bend wire body 20 to the right by 90°, and the fourth pusher 72 to bend wire body 20 downward by 90°. During the bending process, the wire stop block 13 and the wire pressing device 15 ensure the stability of the wire, and the support plate 12 provides additional support. After bending is complete, the wire can be removed.

[0031] The wire bending fixture designed in this utility model achieves efficient and high-precision bending of wires through an automated bending unit, significantly improving production efficiency and product quality.

[0032] The above embodiments are only for illustrating the technical concept and features of this utility model. Their purpose is to enable those skilled in the art to understand the content of this utility model and implement it. They cannot be used to limit the protection scope of this utility model. All equivalent changes or modifications made in accordance with the spirit and essence of this utility model should be covered within the protection scope of this utility model.

Claims

1. A wire bending fixture for bending wire, the wire comprising a first wire body (18), a second wire body (19), and a third wire body (20), the third wire body (20) being connected to the first wire body (18) and the second wire body (19) by soldering and forming a T-shaped solder sleeve (21) at the connection point, the first wire body (18) having a first bending area (22), and the third wire body (20) having a second bending area (23), a third bending area (24), and a fourth bending area (25) sequentially arranged thereon; characterized in that: The fixture includes a work platform (1), on which a control console (2) is provided; the work platform (1) is also provided with: Positioning block (3), the positioning block (3) is provided with a T-shaped positioning groove (4), the positioning groove (4) is adapted to the tin sleeve (21); The first bending unit (5) is located on the left side of the positioning block (3). The first bending unit (5) includes a first clamp (51) and a first pusher (52). The first clamp (51) is correspondingly set to the first bending area (22) to be bent on the first line body (18). The first pusher (52) is located on one side of the first clamp (51). The movement direction of the first pusher (52) is corresponding to the bending direction of the first line body (18). The second bending unit (6) is located behind the positioning block (3). The second bending unit (6) includes a second clamp (61), a second pusher (62), and a third pusher (63). The second clamp (61) is correspondingly arranged with the second bending area (23) and the third bending area (24) to be bent on the line body three (20). The second pusher (62) is located on one side of the second clamp (61). The movement directions of the second pusher (62) and the third pusher (63) are respectively set to correspond to the first bending direction and the second bending direction of the line body three (20); The third bending unit (7) is located to the right of the second bending unit (6). The third bending unit (7) includes a third clamp (71) and a fourth pusher (72). The third clamp (71) is set to correspond to the fourth bending area (25) to be bent on the third line (20). The fourth pusher (72) is located above the third clamp (71). The movement direction of the fourth pusher (72) is set to correspond to the third bending direction of the third line (20).

2. The wire bending fixture according to claim 1, characterized in that: The first pusher (52), the second pusher (62), the third pusher (63) and the fourth pusher (72) have the same structure, and each includes a connecting shaft (9) that is connected to a driving member. A pusher (10) is provided on the connecting shaft (9). The pusher (10) is a rotating body, and its outer contour surface is a smooth curved surface with a concave center.

3. The wire bending fixture according to claim 2, characterized in that: The pusher (10) and the connecting shaft (9) are rotatably connected by a bearing (11).

4. The wire bending fixture according to claim 1, characterized in that: The second clamp (61) includes a clamp body (611), on which a first pressing block (612) for pressing against the second bending area (23) after forming and a second pressing block (613) for pressing against the third bending area (24) after forming are provided; the clamp body (611) is also provided with a wire clamping block (614) for clamping the wire body, and the wire clamping block (614) is located above the first pressing block (612).

5. A wire bending fixture according to claim 1, characterized in that: A support plate (12) is provided between the second clamp (61) and the third clamp (71), and one end of the support plate (12) is fixed on the second clamp (61).

6. A wire bending fixture according to claim 1, characterized in that: The right side of the first clamp (51) and the front side of the second clamp (61) are provided with a flip-up wire-blocking block (13), and the lower end of the wire-blocking block (13) is provided with a contour groove (14) that is adapted to the wire body.

7. A wire bending fixture according to claim 6, characterized in that: The upper end of the third clamp (71) is provided with a wire clamping groove, and a flip-up wire pressing device (15) is provided above the wire clamping groove.

8. A wire bending fixture according to claim 7, characterized in that: The upper end of the wire blocking block (13) is connected to an elbow clamp (16), and the wire pressing device (15) is an elbow clamp (16).

9. A wire bending fixture according to claim 1, characterized in that: The console (2) is located at the front right corner of the work platform (1). The console (2) is equipped with a start button, a first control button for controlling the first pusher (52), a second control button for controlling the second pusher (62), a third control button for controlling the third pusher (63), and a fourth control button for controlling the fourth pusher (72).

10. A wire bending fixture according to claim 1, characterized in that: A safety cover (17) is provided above the first bending unit (5).

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