Inductive zigzag coil building device

CN224824321UActive Publication Date: 2026-10-09DONGGUAN HENGXIN ELECTRONICS CO LTD
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Patent Information

Application Number
CN202522407720.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-13
Publication Date
2026-10-09
Estimated Expiration
2035-11-13

AI Technical Summary

Technical Problem

整平配合模具用于放置预折弯线圈;

Benefits of technology

[0017]与现有技术相比,本技术方案的有益效果是:通过控制系统控制电控上料机构、电控整平机构和电控下料机构进行对应的上料、整平、下料工作,对预折弯线圈的整平更方便。

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a kind of inductance U-shaped coil leveling compact equipment, it is related to inductance U-shaped coil preparation technical field, including control system, electric control feeding mechanism, leveling cooperation mould, electric control leveling mechanism and electric control discharging mechanism;Leveling cooperation mould is used to place pre-bent coil;Electric control feeding mechanism is used to feed pre-bent coil to leveling cooperation mould;Electric control leveling mechanism is used to force leveling on pre-bent coil on leveling cooperation mould, obtains U-shaped coil;Electric control discharging mechanism is used to discharge U-shaped coil on leveling cooperation mould;Through control system control electric control feeding mechanism, electric control leveling mechanism and electric control discharging mechanism corresponding feeding, leveling, discharging work, the leveling of pre-bent coil is more convenient.
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Description

Technical Field

[0001] This utility model relates to the field of inductor zigzag coil preparation technology, and in particular to an inductor zigzag coil leveling and forming equipment. Background Technology

[0002] In the manufacturing process of inductors, some types of inductors require the use of a Z-shaped coil. A Z-shaped coil has a central bend and two side bends.

[0003] Currently, most coil forming processes use spring machines or similar mechanisms. These existing spring machine or similar forming technologies rely on a single mold, with all processes completed by a single mold, resulting in significant flatness errors.

[0004] Therefore, the applicant proposes to first use a stamping die to stamp the metal wire segment, pre-bending the middle and both sides of the metal wire segment to obtain a pre-bent metal wire segment, also known as a pre-bent coil; then, a leveling die is used to level the pre-bent metal wire segment, so that the pre-bent metal wire segment is leveled into a regular Z-shaped coil. Figure 1 As shown, the pre-bent metal wire segment is flattened into a regular zigzag coil.

[0005] However, the current method of loading, unloading, and leveling materials mainly relies on manual labor, which needs to be improved. Utility Model Content

[0006] To overcome the shortcomings mentioned above, this utility model aims to provide a technical solution that can solve the aforementioned technical problems.

[0007] To achieve the above objectives, this utility model provides the following technical solution: an inductor U-shaped coil leveling and forming equipment, comprising a control system, an electrically controlled feeding mechanism, a leveling and fitting mold, an electrically controlled leveling mechanism, and an electrically controlled unloading mechanism; The leveling and fitting mold is used to place the pre-bent coil; The electrically controlled feeding mechanism is used to feed the pre-bent coils to the leveling and fitting mold; The electrically controlled leveling mechanism is used to apply force to level the pre-bent coil on the leveling mold to obtain a U-shaped coil; The electrically controlled feeding mechanism is used to feed the zigzag coils onto the leveling and fitting mold.

[0008] A further technical solution of this utility model includes a frame, on which an electrically controlled operating mechanism, a feeding station, a leveling station and a unloading station are provided; The electrically controlled operating mechanism is used to sequentially and cyclically move the leveling and fitting mold to the loading station, leveling station, and unloading station. The electrically controlled loading mechanism is set at the loading station, the electrically controlled leveling mechanism is set at the leveling station, and the electrically controlled unloading mechanism is set at the unloading station.

[0009] A further technical solution of this utility model: It is provided with multiple leveling and mating molds; The electrically controlled operating mechanism is used to sequentially and cyclically move multiple leveling and mating molds to the loading station, leveling station, and unloading station.

[0010] A further technical solution of this utility model: The electrically controlled operating mechanism includes an indexing plate, and multiple leveling and cooperating molds are arranged in a ring at intervals on the turntable of the indexing plate.

[0011] Further technical solution of this utility model: The electrically controlled feeding mechanism includes a vibratory feeder, which automatically vibrates and arranges the pre-bent coils from the straight vibration guide rail of the vibratory feeder; The electrically controlled feeding mechanism also includes a first up-and-down moving component, a first rotating component, and a first electrically controlled gripper; The first rotating component is disposed on the moving end of the first up-down moving component, and the first electrically controlled gripper is disposed on the rotating end of the first rotating component. The first electrically controlled gripper grips the pre-bent coils arranged on the vibratory feeder and places the pre-bent coils on the leveling and fitting mold that is being moved to the loading station.

[0012] A further technical solution of this utility model: The top of the leveling mold has a cavity corresponding to the middle bending part of the pre-bent coil, and the two sides of the cavity have leveling support parts corresponding to the side bending parts of the pre-bent coil.

[0013] A further technical solution of this utility model: The electrically controlled leveling mechanism includes a leveling drive assembly and a leveling die punch, wherein the leveling drive assembly drives the leveling die punch to move up and down; The leveling die punch has a leveling part corresponding to the side bending portion of the pre-bent coil, and a positioning part that can be inserted through the opening of the middle bending portion of the pre-bent coil.

[0014] A further technical solution of this utility model: the electrically controlled feeding mechanism includes a second horizontal moving component, a second vertical moving component, a second electrically controlled gripper, and a feeding tray; The second vertical moving component is disposed on the moving end of the second horizontal moving component, and the second electrically controlled gripper is disposed on the moving end of the second vertical moving component. The second electrically controlled gripper grips the zigzag coil on the leveling and fitting mold that has been moved to the unloading station, and places the zigzag coil in the unloading tray. The interior of the leveling mold is equipped with ejector pin holes that communicate with the mold cavity. The ejector pin holes are equipped with upper and lower sliding guide rails. Guide sliders are slidably mounted on the upper and lower sliding guide rails. The guide sliders are connected to ejector pins that face upwards and correspond to the mold cavity. The ejector pins can be inserted into the mold cavity to lift the Z-shaped coil. The bottom of the leveling mold is provided with a lifting hole that connects to the ejector pin hole, and the lifting hole is configured to correspond to the guide slider. The electronically controlled feeding mechanism also includes a top material drive assembly and a top material pusher; When the leveling and fitting mold is moved to the unloading station by the electrically controlled operating mechanism, the ejector pusher is positioned below the lifting hole and corresponds vertically to the lifting hole. The top material drive assembly consists of a drive top material pusher that inserts upwards into the lifting hole so that the top material pusher pushes the guide slider upwards. The top material drive assembly also serves to drive the top material pusher head downwards out of the lifting hole.

[0015] A further technical solution of this utility model includes a hole entry detection mechanism, which is used to detect whether a pre-bent coil is placed on the leveling and mating mold. The frame is equipped with a testing station, and the hole entry testing mechanism is located at the testing station; The electrically controlled operating mechanism is used to sequentially and cyclically move the leveling and fitting mold to the loading station, inspection station, leveling station, and unloading station.

[0016] A further technical solution of this utility model: The hole entry detection mechanism includes a lifting drive assembly and a detection column, wherein the lifting drive assembly is used to drive the detection column to move up and down; The hole entry detection mechanism also includes a sensor that detects the downward movement of the aforementioned detection column; When the leveling and fitting mold is moved to the inspection station by the electrically controlled operating mechanism, the lifting drive assembly forms a drive inspection column that is inserted from top to bottom through the opening of the pre-bending coil into the middle bending part of the pre-bending coil. The control system receives detection signals from the sensors.

[0017] Compared with the existing technology, the beneficial effects of this technical solution are: by controlling the electric feeding mechanism, the electric leveling mechanism and the electric unloading mechanism through the control system to perform the corresponding feeding, leveling and unloading work, the leveling of the pre-bent coil is more convenient.

[0018] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0019] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0020] Figure 1 A schematic diagram illustrating the transformation of a pre-bent coil into a regular zigzag coil; Figure 2 This is a schematic diagram of the structure of this utility model; Figure 3 This is another structural schematic diagram of the present invention, which is related to... Figure 2 The view orientations are different; Figure 4 This is a schematic diagram of the leveling and fitting mold of this utility model; Figure 5 This is a schematic diagram of the internal structure of the leveling and fitting mold of this utility model; Figure 6 This is a schematic diagram of the structure of the electrically controlled feeding mechanism of this utility model; Figure 7 This is a schematic diagram of the structure of the electrically controlled leveling mechanism of this utility model; Figure 8 This is a schematic diagram of the structure of the electrically controlled feeding mechanism of this utility model; Figure 9 This is a schematic diagram of the hole-entry detection mechanism of this utility model; The corresponding labels in the attached diagram are explained as follows: Control System-1 Electrically controlled feeding mechanism-2, vibratory feeder-201, first up-and-down moving assembly-202, first rotating assembly-203, first electrically controlled gripper-204. Leveling and fitting mold-3, mold cavity-301, leveling support-302, ejector pin hole-303, upper and lower sliding guide rails-304, guide slider-305, ejector pin-306, lifting hole-307. Electrically controlled leveling mechanism-4, leveling drive assembly-401, leveling die punch-402, leveling section-4021, positioning section-4022. Electrically controlled unloading mechanism - 5, second horizontal moving component - 501, second vertical moving component - 502, second electrically controlled gripper - 503, unloading plate - 504, top-loading drive component - 505, top-loading pusher - 506. Frame-6, Loading station-601, Leveling station-602, Unloading station-603, Inspection station-604 Electrically controlled operating mechanism-7, indexing plate-701, Cave entry detection mechanism-8, lifting drive assembly-801, detection column-802, Pre-bent coil - 9 -10 at the bend in the middle. Side bend section -11, Opening -12, Z-shaped coil -13. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figure 1-9 An inductor U-shaped coil leveling and forming equipment includes a control system 1, an electrically controlled feeding mechanism 2, a leveling and fitting mold 3, an electrically controlled leveling mechanism 4, and an electrically controlled unloading mechanism 5.

[0023] The leveling and fitting mold 3 is used to place the pre-bent coil 9. The electrically controlled feeding mechanism 2 is used to feed the pre-bent coil 9 into the leveling and fitting mold 3. The electrically controlled leveling mechanism 4 is used to apply force to level the pre-bent coil on the leveling and fitting mold to obtain a Z-shaped coil 13. The electrically controlled unloading mechanism 5 is used to unload the Z-shaped coil on the leveling and fitting mold.

[0024] In this embodiment, the control system 1 controls the electrically controlled feeding mechanism 2, the electrically controlled leveling mechanism 4, and the electrically controlled unloading mechanism 5 to perform corresponding feeding, leveling, and unloading operations, making it more convenient to level the pre-bent coil.

[0025] In some embodiments, the inductor U-shaped coil leveling and forming equipment further includes a frame 6, on which an electrically controlled operating mechanism 7, a feeding station 601, a leveling station 602, and a unloading station 603 are provided.

[0026] The electrically controlled operating mechanism 7 is used to sequentially and cyclically move the leveling and fitting mold 3 to the loading station 601, the leveling station 602 and the unloading station 603.

[0027] The electrically controlled feeding mechanism 2 is set at the feeding station 601, the electrically controlled leveling mechanism 4 is set at the leveling station 602, and the electrically controlled unloading mechanism 5 is set at the unloading station 603.

[0028] In some embodiments, multiple leveling and fitting molds are provided, and the electrically controlled operating mechanism 7 is used to sequentially and cyclically operate the multiple leveling and fitting molds to the loading station 601, the leveling station 602 and the unloading station 603. Multiple stations can operate simultaneously, resulting in higher efficiency.

[0029] In some embodiments, the electrically controlled operating mechanism includes an indexing plate 701, and a plurality of leveling and mating molds 3 are arranged in a ring at intervals on the turntable of the indexing plate 701. The indexing plate 701 rotates the leveling and mating molds 3 sequentially and cyclically to the loading station 601, the leveling station 602 and the unloading station 603.

[0030] For example, the rotation axis of the indexing plate is set vertically, and correspondingly, the loading station, leveling station and unloading station are arranged at intervals around the indexing plate.

[0031] In some embodiments, the electronically controlled feeding mechanism 2 includes a vibratory feeder 201, which automatically vibrates and arranges the pre-bent coils 9 from the straight vibratory guide rail of the vibratory feeder 201.

[0032] The electrically controlled feeding mechanism 2 also includes a first vertical moving component 202, a first rotating component 203 and a first electrically controlled gripper 204. The first horizontal moving component and the first rotating component are used together to drive the electrically controlled gripper to move in multiple degrees of freedom. The first electrically controlled gripper grabs the pre-bent coils arranged on the vibratory plate and places them on the leveling and mating mold that is moved to the feeding station.

[0033] In some embodiments, the first horizontal movement component includes a first cylinder guide rail slider assembly mounted on a frame.

[0034] The first rotating assembly includes a rotary cylinder mounted on a slider of the first cylinder guide slider assembly.

[0035] The first electric gripper includes a pneumatic gripper mounted on a turntable of a rotary cylinder, the rotary cylinder having a horizontal rotation axis.

[0036] In some embodiments, the top of the leveling mold 3 has a cavity 301 corresponding to the middle bending portion 10 of the pre-bent coil, and leveling support portions 302 corresponding to the side bending portions 11 of the pre-bent coil are provided on both sides of the cavity 301.

[0037] For example, the middle bend of the pre-bent coil is placed on the cavity of the leveling and fitting mold with the middle bend facing downwards, so that the opening 12 of the middle bend of the pre-bent coil faces upwards, and the side bend of the pre-bent coil is supported by the leveling support.

[0038] In some embodiments, the electronically controlled leveling mechanism 4 includes a leveling drive assembly 401 and a leveling die punch 402, wherein the leveling drive assembly 401 drives the leveling die punch 402 to move up and down.

[0039] When the leveling die is moved to the leveling station, the leveling die punch can be driven downward by the leveling drive assembly. The leveling die punch cooperates with the leveling die to press and level the pre-bent coil 9 on the leveling die, especially to level the side bending part 11 of the pre-bent coil.

[0040] It can be understood that the leveling drive assembly, the leveling die punch, and the leveling mating die at this time constitute the punch press.

[0041] In some embodiments, the leveling drive component may be an up-and-down drive component that uses a motor as a power source.

[0042] In some embodiments, the leveling die punch 402 has a leveling portion 4021 corresponding to the side bending portion of the pre-bent coil, and a positioning portion 4022 that can be inserted from the opening of the middle bending portion of the pre-bent coil.

[0043] The leveling part 4011 and the leveling support part 302 are used to press and level the side bending part of the pre-bent coil, and the positioning part 4022 and the mold cavity 301 are used to position the pre-bent coil to ensure the leveling quality.

[0044] In some embodiments, the electrically controlled feeding mechanism 5 includes a second horizontal moving component 501, a second vertical moving component 502, a second electrically controlled gripper 503, and a feeding tray 504.

[0045] The second horizontal moving component and the second vertical moving component work together to drive the second electrically controlled gripper. The second electrically controlled gripper grabs the zigzag coil on the leveling and mating mold that has been moved to the unloading station and places it in the unloading tray.

[0046] In some embodiments, the second horizontal movement component includes a second cylinder guide rail slider assembly mounted on a frame.

[0047] The second vertical movement assembly includes a third cylinder guide rail slider assembly mounted on the slider of the second cylinder guide rail slider assembly.

[0048] The second electric gripper includes a pneumatic gripper mounted on the slider of the second cylinder guide rail slider assembly.

[0049] In some embodiments, the interior of the leveling mold 3 is provided with an ejector pin hole 303 that communicates with the mold cavity 301. An upper and lower sliding guide rail 304 is provided on the ejector pin hole 303. A guide slider 305 is slidably provided on the upper and lower sliding guide rail 304. An ejector pin 306 corresponding to the mold cavity 301 is connected to the guide slider 305. The ejector pin 306 can be inserted into the mold cavity 301 to lift the Z-shaped coil 13.

[0050] The bottom of the leveling mold 3 is provided with a lifting hole 307 that connects to the ejector pin hole 303, and the lifting hole 307 is configured to correspond to the guide slider 305.

[0051] The electronically controlled feeding mechanism 5 also includes a top material drive assembly 505 and a top material pusher 506.

[0052] When the leveling and fitting mold 3 is driven to the unloading station 603 by the indexing plate 701, the ejector pusher 506 is located below the lifting hole 307 and corresponds vertically to the lifting hole 307.

[0053] The ejector drive assembly 505 drives the ejector pusher 506 to go upward into the lifting hole 307, thereby pushing the guide slider 305 upward. The guide slider 305 drives the ejector post 306 to go upward into the mold cavity 301 to lift the Z-shaped coil 13. The ejector drive assembly 505 drives the ejector pusher 506 to go downward out of the lifting hole 307, so that the indexing plate 701 can drive the leveling and fitting mold 3 to move to other stations.

[0054] In some embodiments, the inductor U-shaped coil leveling and forming equipment further includes a cavity detection mechanism 8, which is used to detect whether a pre-bent coil 9 is placed on the leveling and mating mold 3.

[0055] In some embodiments, a testing station 604 is provided on the frame 6, and the hole entry testing mechanism 8 is provided on the testing station 604.

[0056] The electrically controlled operating mechanism 7 is used to sequentially and cyclically move the leveling and fitting mold 3 to the loading station 601, the inspection station 604, the leveling station 602, and the unloading station 603.

[0057] For example, the loading station, inspection station, leveling station, and unloading station are arranged at intervals around the indexing plate.

[0058] In some embodiments, the hole entry detection mechanism 8 includes a lifting drive assembly 801 and a detection column 802, wherein the lifting drive assembly 801 is used to drive the detection column 802 to move up and down.

[0059] The hole entry detection mechanism 8 also includes a sensor that detects the downward flow of the aforementioned detection column.

[0060] The detection column 802 is inserted into the middle bend portion 10 of the pre-bent coil from top to bottom through the opening 12 of the pre-bent coil. Under the support of the leveling support portion 302 on the side bend portion 11 of the pre-bent coil, the detection column 802 is blocked by the middle bend portion 10 of the pre-bent coil and cannot completely descend to the designed lowest point. At this time, the sensor detects the descent of the detection column, which can be used to confirm that the detection column 802 is blocked, and thus identify that the corresponding pre-bent coil 9 is placed on the leveling mold 3.

[0061] In some embodiments, the lifting drive assembly is a lifting drive assembly that uses a cylinder as a power source, and the up and down movement of the piston rod of the cylinder corresponds to the up and down movement of the detection column.

[0062] The sensor is, for example, a magnetic induction limit switch or a roller limit switch that works with the cylinder of the lifting drive assembly.

[0063] For example, a magnetic induction limit switch detects the piston rod position using a non-contact magnetic induction principle and is installed outside the cylinder. A roller-type limit switch, on the other hand, is triggered by mechanical contact and directly detects the position of the extended end of the piston rod.

[0064] In some embodiments, the control system 1 is electrically connected to the corresponding electronic control components of the electronically controlled feeding mechanism 2, the electronically controlled leveling mechanism 4, the electronically controlled unloading mechanism 5, the electronically controlled operating mechanism 7, and the hole-entry detection mechanism 8, so as to control the corresponding mechanisms to perform corresponding actions, and to receive the detection signals of the above-mentioned sensors and make corresponding controls based on the detection signals of the sensors.

[0065] Control system 1 makes corresponding controls based on the detection signals from the sensors. For example, when a pre-bent coil is detected, the system operates normally. When no pre-bent coil is detected: Operation suspended; Alternatively, when the leveling mold without pre-bent coils is moved to the leveling station, the electrically controlled leveling mechanism does not perform leveling stamping.

[0066] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A flattening and forming device for an inductor coil in the shape of a "U", characterized in that, This includes a control system, an electrically controlled feeding mechanism, a leveling and fitting mold, an electrically controlled leveling mechanism, and an electrically controlled unloading mechanism; The leveling and fitting mold is used to place the pre-bent coil; The electrically controlled feeding mechanism is used to feed the pre-bent coils to the leveling and fitting mold; The electrically controlled leveling mechanism is used to apply force to level the pre-bent coil on the leveling mold to obtain a U-shaped coil; The electrically controlled feeding mechanism is used to feed the zigzag coils onto the leveling and fitting mold.

2. The inductor U-shaped coil leveling and forming equipment according to claim 1, characterized in that, It also includes a frame, which is equipped with an electrically controlled operating mechanism, a feeding station, a leveling station and a unloading station; The electrically controlled operating mechanism is used to sequentially and cyclically move the leveling and fitting mold to the loading station, leveling station, and unloading station. The electrically controlled loading mechanism is set at the loading station, the electrically controlled leveling mechanism is set at the leveling station, and the electrically controlled unloading mechanism is set at the unloading station.

3. The inductor U-shaped coil leveling and forming equipment according to claim 2, characterized in that, It is equipped with multiple leveling and fitting molds; The electrically controlled operating mechanism is used to sequentially and cyclically move multiple leveling and mating molds to the loading station, leveling station, and unloading station.

4. The inductor U-shaped coil leveling and forming equipment according to claim 3, characterized in that, The electrically controlled operating mechanism includes an indexing plate, and multiple leveling and matching molds are arranged in a ring at intervals on the turntable of the indexing plate.

5. The inductor U-shaped coil leveling and forming equipment according to claim 2, characterized in that, The electrically controlled feeding mechanism includes a vibratory feeder, which automatically vibrates and arranges the pre-bent coils from the linear guide rail of the vibratory feeder. The electrically controlled feeding mechanism also includes a first up-and-down moving component, a first rotating component, and a first electrically controlled gripper; The first rotating component is disposed on the moving end of the first up-down moving component, and the first electrically controlled gripper is disposed on the rotating end of the first rotating component. The first electrically controlled gripper grips the pre-bent coils arranged on the vibratory feeder and places the pre-bent coils on the leveling and fitting mold that is being moved to the loading station.

6. The inductor U-shaped coil leveling and forming equipment according to claim 2, characterized in that, The top of the leveling mold has a cavity corresponding to the middle bending part of the pre-bent coil, and the two sides of the cavity have leveling support parts corresponding to the side bending parts of the pre-bent coil.

7. The inductor U-shaped coil leveling and forming equipment according to claim 6, characterized in that, The electrically controlled leveling mechanism includes a leveling drive assembly and a leveling die punch. The leveling drive assembly drives the leveling die punch to move up and down. The leveling die punch has a leveling part corresponding to the side bending portion of the pre-bent coil, and a positioning part that can be inserted through the opening of the middle bending portion of the pre-bent coil.

8. The inductor U-shaped coil leveling and forming equipment according to claim 6, characterized in that, The electrically controlled feeding mechanism includes a second horizontal moving component, a second vertical moving component, a second electrically controlled gripper, and a feeding tray; The second vertical moving component is disposed on the moving end of the second horizontal moving component, and the second electrically controlled gripper is disposed on the moving end of the second vertical moving component. The second electrically controlled gripper grips the zigzag coil on the leveling and fitting mold that has been moved to the unloading station, and places the zigzag coil in the unloading tray. The interior of the leveling mold is equipped with ejector pin holes that communicate with the mold cavity. The ejector pin holes are equipped with upper and lower sliding guide rails. Guide sliders are slidably mounted on the upper and lower sliding guide rails. The guide sliders are connected to ejector pins that face upwards and correspond to the mold cavity. The ejector pins can be inserted into the mold cavity to lift the Z-shaped coil. The bottom of the leveling mold is provided with a lifting hole that connects to the ejector pin hole, and the lifting hole is configured to correspond to the guide slider. The electronically controlled feeding mechanism also includes a top material drive assembly and a top material pusher; When the leveling and fitting mold is moved to the unloading station by the electrically controlled operating mechanism, the ejector pusher is positioned below the lifting hole and corresponds vertically to the lifting hole. The top material drive assembly consists of a drive top material pusher that inserts upwards into the lifting hole so that the top material pusher pushes the guide slider upwards. The top material drive assembly also serves to drive the top material pusher head downwards out of the lifting hole.

9. The inductor U-shaped coil leveling and forming equipment according to claim 6, characterized in that, It also includes a cavity detection mechanism, which is used to detect whether a pre-bent coil is placed on the leveling and mating mold; The frame is equipped with a testing station, and the hole entry testing mechanism is located at the testing station; The electrically controlled operating mechanism is used to sequentially and cyclically move the leveling and fitting mold to the loading station, inspection station, leveling station, and unloading station.

10. The inductor U-shaped coil leveling and forming equipment according to claim 9, characterized in that, The hole entry detection mechanism includes a lifting drive assembly and a detection column. The lifting drive assembly is used to drive the detection column to move up and down. The hole entry detection mechanism also includes a sensor that detects the downward movement of the detection column; When the leveling and fitting mold is moved to the inspection station by the electrically controlled operating mechanism, the lifting drive assembly forms a drive inspection column that is inserted from top to bottom through the opening of the pre-bending coil into the middle bending part of the pre-bending coil. The control system receives detection signals from the sensors.