A tool facilitating steel wire rope cutting

Abstract

The utility model discloses a tool convenient to steel wire rope intercepts, including the mechanism of putting up a rope, meter mechanism and reel mechanism, the mechanism of putting up a rope includes the base, is installed with the mechanism of putting up a rope motor in the base, and the mechanism of putting up a rope motor output is connected with the turntable, is installed with the reel of putting up a rope on the turntable, and the reel of putting up a rope is wound with the steel wire rope, meter mechanism is installed on the base, and with the steel wire rope corresponds, and the mechanism of meter is used for measuring the length of steel wire rope, reel mechanism is located in the mechanism of meter and is away from the mechanism of putting up a rope one side, and the mechanism of reel is used for winding the steel wire rope on the reel of putting up a rope, and the mechanism of meter includes first support, and first support is installed on the base, and first support is used for installing the meter sensor and the meter, and is installed with the meter sensor on first support. The utility model can reduce the space occupied when intercepting the steel wire rope, can guarantee the intercepting efficiency and the intercepting accuracy of steel wire rope simultaneously, satisfies the intercepting demand of user to steel wire rope.

Description

Technical Field

[0001] This utility model belongs to the field of wire rope cutting technology, specifically relating to a tooling that facilitates wire rope cutting. Background Technology

[0002] A wire rope is a type of rope made by twisting multiple layers of steel wires into strands, then winding a certain number of strands into a spiral shape with a core as the center. It consists of steel wires, a core, and lubricating grease, and is mainly used in material handling machinery for lifting, traction, tensioning, and load-bearing. Wire ropes have advantages such as high strength, light weight, smooth operation, resistance to sudden breakage, and reliable operation, and are widely used in many fields including metallurgy, machinery, construction, transportation, navigation and aerospace, petroleum, and marine work.

[0003] When using wire ropes, it is often necessary to cut them to different lengths. Currently, the method of cutting wire ropes is to use a crane to lift the wire rope coil, manually lay out the length on the ground, and then coil it up. This cutting method has problems such as large space occupation, low cutting efficiency, and poor cutting accuracy, which makes it difficult to meet the needs of users.

[0004] Therefore, in order to address the above-mentioned technical problems, it is necessary to provide a tooling that facilitates the cutting of wire ropes.

[0005] The information disclosed in this background section is intended only to enhance the understanding of the overall background of this utility model and should not be construed as an admission or in any way implying that the information constitutes prior art known to those skilled in the art. Utility Model Content

[0006] The purpose of this utility model is to provide a tooling that facilitates the cutting of wire ropes, which can solve the problems of large space occupation, low efficiency and poor accuracy in wire rope cutting.

[0007] To achieve the above objectives, the technical solution provided by a specific embodiment of this utility model is as follows:

[0008] A tooling for easy cutting of wire rope includes: a rope feeding mechanism, a meter counting mechanism, and a rope winding mechanism;

[0009] The rope-releasing mechanism includes a base, a rope-releasing motor installed inside the base, a turntable connected to the output end of the rope-releasing motor, a rope-releasing disc installed on the turntable, and a steel wire rope wound on the rope-releasing disc.

[0010] The meter-counting mechanism is mounted on the base and corresponds to the wire rope. The meter-counting mechanism is used to measure the length of the wire rope.

[0011] The rope winding mechanism is located on the side of the metering mechanism away from the rope releasing mechanism, and the rope winding mechanism is used to wind up the wire rope on the rope releasing reel.

[0012] In one or more embodiments of the present invention, the meter counting mechanism includes a first bracket, which is mounted on the base and is used to mount a meter counting sensor and a meter counter.

[0013] The first bracket is equipped with a meter measuring sensor. The wire rope passes around the meter measuring sensor. When the wire rope is wound on the rope reel, the wire rope will drive the meter measuring sensor to rotate as it passes through the meter measuring sensor.

[0014] A meter counter is installed on the side wall of the first bracket. The meter counter sensor is electrically connected to the meter counter. The meter counter sensor can measure the length of the wire rope that is wound around the rope and convert it into an electrical signal, which is then displayed by the meter counter.

[0015] In one or more embodiments of this utility model, the rope winding mechanism includes a second bracket, a rope winding reel rotatably connected to the second bracket, a rope winding motor mounted on the second bracket, and the rope winding reel connected to the output end of the rope winding motor.

[0016] In one or more embodiments of this utility model, the rope reel is provided with a plurality of circumferentially evenly distributed through holes, which are used to install a tension adjustment device.

[0017] One of the through holes is equipped with a tension adjustment device, which is used to fix one end of the cut wire rope so that the wire rope can be stably wound on the rope reel.

[0018] In one or more embodiments of this utility model, the tension adjustment device includes a connecting rod, which is inserted into the through hole. One end of the connecting rod is connected to an L-shaped plate, and the L-shaped plate is fixed to the rope reel by the cooperation of the connecting rod and the fixing nut.

[0019] In one or more embodiments of this utility model, the L-shaped plate is provided with a sliding groove, an adjusting screw is rotatably connected in the sliding groove, a slider is threadedly connected to the adjusting screw, a clamping plate is fixedly connected to the slider, and the clamping plate corresponds to the L-shaped plate. When the adjusting screw rotates, the slider is moved in the sliding groove by the thread action, which can drive the clamping plate to move, so as to adjust the distance between the L-shaped plate and the clamping plate, thereby realizing the clamping of the wire rope.

[0020] In one or more embodiments of this utility model, the L-shaped plate and the clamping plate are provided with corresponding grooves, so that the L-shaped plate and the clamping plate can better clamp and fix the wire rope.

[0021] In one or more embodiments of this utility model, a rope-pulling mechanism is further provided between the meter-counting mechanism and the rope-winding mechanism. The rope-pulling mechanism is installed on the second bracket and is used to adjust the position of the wire rope so that the wire rope can be neatly wound on the rope-winding reel.

[0022] The rope-pulling mechanism includes a pair of third supports, with a rotating screw and a fixed rod connected between the pair of third supports. The rotating screw and the fixed rod are used to fix the moving block.

[0023] In one or more embodiments of this utility model, the rotating screw is rotatably connected to the third bracket, and the fixed rod is fixedly connected to the third bracket.

[0024] In one or more embodiments of this utility model, a rotary motor is installed on the third bracket, and the rotary screw is connected to the output end of the rotary motor. When the rotary motor is running, the rotary motor can drive the rotary screw to rotate.

[0025] A movable block is provided between the pair of third supports. The movable block is slidably disposed on the fixed rod and threadedly connected to the rotating screw. When the rotating screw rotates, the movable block is subjected to the thread action and can slide on the fixed rod.

[0026] The movable block is equipped with a guide rope buckle. The wire rope passes through the guide rope buckle and is wound around the rope reel. The guide rope buckle can move with the movable block to guide the wire rope, so that the wire rope is better wound around the rope reel and the wire rope is wound neatly.

[0027] Compared with the prior art, the tooling of this utility model that facilitates wire rope cutting can reduce the space occupied during wire rope cutting, while ensuring cutting efficiency and accuracy, thus meeting users' wire rope cutting needs. Attached Figure Description

[0028] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0029] Figure 1 This is a first-angle perspective view of a tooling for facilitating the cutting of steel wire rope in one embodiment of the present invention;

[0030] Figure 2 for Figure 1 Schematic diagram of the structure at point A in the middle;

[0031] Figure 3 for Figure 1 Schematic diagram of the structure at point B;

[0032] Figure 4 This is a second perspective view of a tooling for facilitating the cutting of steel wire rope in one embodiment of the present invention;

[0033] Figure 5 for Figure 4 Schematic diagram of the structure at point C;

[0034] Figure 6 This is a front view of a tooling device for facilitating the cutting of steel wire rope in one embodiment of this utility model.

[0035] Explanation of key figure labels:

[0036] 1- Rope release mechanism, 101- Base, 102- Turntable, 103- Rope release reel, 104- Wire rope, 2- Meter counting mechanism, 201- First support, 202- Meter counting sensor, 203- Meter counter, 3- Rope winding mechanism, 301- Second support, 302- Rope winding reel, 303- Rope winding motor, 304- Through hole, 305- Connecting rod, 306- L-shaped plate, 307- Clamping plate, 308- Adjusting screw, 309- Fixing nut, 310- Groove, 4- Rope pulling mechanism, 401- Third support, 402- Rotating screw, 403- Fixing rod, 404- Rotating motor, 405- Moving block, 406- Rope guide buckle. Detailed Implementation

[0037] To enable those skilled in the art to better understand the technical solutions of this utility model, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort should fall within the protection scope of this utility model.

[0038] like Figures 1 to 6 As shown, a tooling for facilitating the cutting of steel wire rope in one embodiment of this utility model includes a rope releasing mechanism 1, a meter counting mechanism 2, a rope winding mechanism 3, and a rope pulling mechanism 4.

[0039] The rope-releasing mechanism 1 includes a base 101, in which a rope-releasing motor is installed. The output end of the rope-releasing motor is connected to a turntable 102. When the rope-releasing motor is running, it can drive the turntable 102 to rotate at a constant speed, so that the rope-releasing disc 103 can release the wire rope 104 at a constant speed.

[0040] In addition, a rope release plate 103 is installed on the turntable 102, and a steel wire rope 104 is wound on the rope release plate 103.

[0041] like Figures 1 to 6 As shown, the meter measuring mechanism 2 is installed on the base 101 and corresponds to the wire rope 104. The meter measuring mechanism 2 is used to accurately measure the length of the wire rope 104 wound around the rope reel 302, so as to reduce the cutting error of the wire rope 104.

[0042] The meter counting mechanism 2 includes a first bracket 201, which is mounted on the base 101. The first bracket 201 is used to mount the meter counting sensor 202 and the meter counter 203.

[0043] Additionally, a measuring sensor 202 is installed on the first support 201. The wire rope 104 passes around the measuring sensor 202. When the wire rope 104 is wound onto the rope reel 302, the wire rope 104 will drive the measuring sensor 202 to rotate. A measuring device 203 is installed on the side wall of the first support 201. The measuring sensor 202 is electrically connected to the measuring device 203. The measuring sensor 202 can measure the length of the wire rope 104 wound on the rope reel 302 and convert it into an electrical signal, which is displayed by the measuring device 203.

[0044] Preferably, the meter sensor 202 and meter counter 203 used in this application are commercially available products that can be purchased and used directly.

[0045] like Figures 1 to 6 As shown, the rope winding mechanism 3 is located on the side of the metering mechanism 2 away from the rope releasing mechanism 1. The rope winding mechanism 3 is used to wind up the wire rope 104 on the rope releasing reel 103, which solves the problem of manual rope winding and improves the cutting efficiency of the wire rope 104.

[0046] The rope winding mechanism 3 includes a second support 301, on which a rope winding reel 302 is rotatably connected. The rope winding reel 302 is used to wind the wire rope 104 released by the unwinding reel 103.

[0047] In addition, a rope winding motor 303 is installed on the second bracket 301, and the rope winding reel 302 is connected to the output end of the rope winding motor 303. When the rope winding motor 303 is running, it can drive the rope winding reel 302 to rotate at a constant speed, thereby enabling the rope winding reel 302 to evenly wind the wire rope 104, solving the problem of manual rope winding.

[0048] Preferably, both the rope release motor and the rope winding motor 303 are servo motors, with the model number YLJF100-5 / 8, a rated voltage of 380V, and a rated speed of 750r / min.

[0049] like Figures 1 to 6 As shown, the rope reel 302 is provided with several circumferentially evenly distributed through holes 304, which are used to install tension adjustment devices.

[0050] One of the through holes 304 is equipped with a tension adjustment device, which is used to fix one end of the cut wire rope 104 so that the wire rope 104 can be stably wound on the rope reel 302.

[0051] In addition, the tension adjustment device includes a connecting rod 305, which is inserted into the through hole 304. One end of the connecting rod 305 is connected to an L-shaped plate 306, and the L-shaped plate 306 is fixed to the rope reel 302 through the mutual cooperation of the connecting rod 305 and the fixing nut 309.

[0052] Specifically, the L-shaped plate 306 is provided with a sliding groove, and an adjusting screw 308 is rotatably connected within the sliding groove. A slider is threaded onto the adjusting screw 308, and a clamping plate 307 is fixedly connected to the slider, corresponding to the L-shaped plate 306. When the adjusting screw 308 rotates, the slider is moved within the sliding groove by the threaded action, which in turn moves the clamping plate 307 to adjust the distance between the L-shaped plate 306 and the clamping plate 307, thereby clamping the wire rope 104.

[0053] In addition, the L-shaped plate 306 and the clamping plate 307 are provided with corresponding grooves 310, so that the L-shaped plate 306 and the clamping plate 307 can better clamp and fix the wire rope 104.

[0054] like Figures 1 to 6 As shown, the rope-pulling mechanism 4 is located between the meter-counting mechanism 2 and the rope-winding mechanism 3. The rope-pulling mechanism 4 is installed on the second bracket 301. The rope-pulling mechanism 4 is used to adjust the position of the wire rope 104 so that the wire rope 104 can be neatly wound on the rope-winding reel 302.

[0055] The rope-pulling mechanism 4 includes a pair of third supports 401, with a rotating screw 402 and a fixed rod 403 connected between them. The rotating screw 402 and the fixed rod 403 are used to fix the moving block 405. The rotating screw 402 is rotatably connected to the third supports 401, and the fixed rod 403 is fixedly connected to the third supports 401.

[0056] Additionally, a rotary motor 404 is mounted on the third bracket 401, and a rotating screw 402 is connected to the output end of the rotary motor 404. When the rotary motor 404 is running, it drives the rotating screw 402 to rotate. A movable block 405 is provided between a pair of third brackets 401. The movable block 405 is slidably mounted on the fixed rod 403 and threadedly connected to the rotating screw 402. When the rotating screw 402 rotates, the movable block 405 is able to slide on the fixed rod 403 due to the threaded action.

[0057] Preferably, the rotary motor 404 is a reciprocating motor that can rotate in both directions, and the rotary screw 402, model 5ik40gu-cf-z, is manufactured by Suzhou Aolaide Precision Motor Co., Ltd., and is a single-phase asynchronous motor with multiple speed options, including 100mm / s, 80mm / s, 50mm / s, 30mm / s, 15mm / s and 10mm / s.

[0058] Specifically, a rope guide buckle 406 is installed on the movable block 405, and the wire rope 104 passes through the rope guide buckle 406 and is wound onto the rope reel 302. Figure 1 As shown, the guide rope buckle 406 can move with the moving block 405 to guide the wire rope 104, so that the wire rope 104 can be better wound on the rope reel 302 and the wire rope 104 can be wound neatly.

[0059] In practical use, the release reel 103 with the wire rope 104 wound on it is placed on the turntable 102. The release motor is controlled to run, and the release motor drives the turntable 102 to rotate at a constant speed, so that the release reel 103 releases the wire rope 104 at a constant speed.

[0060] One end of the wire rope 104 passes through the meter-counting sensor 202. Through the cooperation of the meter-counting sensor 202 and the meter counter 203, the wire rope 104 can be accurately measured to determine the length of the wire rope 104 wound on the rope reel 302. Since a rope-guiding mechanism 4 is provided between the meter-counting mechanism 2 and the rope winding mechanism 3, one end of the wire rope 104 passes through the guide rope buckle 406, and the moving block 405 can reciprocate on the fixed rod 403, thus guiding the wire rope 104 so that the wire rope 104 is neatly wound on the rope reel 302.

[0061] The operation of the rope winding motor 303 is controlled, which drives the rope winding disc 302 to rotate at a constant speed. With the guidance of the rope pulling mechanism 4, the wire rope 104 can be neatly wound on the rope winding disc 302.

[0062] After the wire rope 104 is cut to a specified length, the cut end of the wire rope 104 is first tied with wire. Then, the cut end of the wire rope 104 is placed in the groove 310 between the L-shaped plate 306 and the clamping plate 307. By rotating the adjusting screw 308, the L-shaped plate 306 and the clamping plate 307 can clamp the wire rope 104. Then, the L-shaped plate 306 is installed in the through hole 304 using the connecting rod 305 and the fixing nut 309, so that the wire rope 104 can be stably wound on the rope reel 302.

[0063] This application, through the cooperation of the rope release mechanism 1, the meter counting mechanism 2, the rope winding mechanism 3 and the rope pulling mechanism 4, not only ensures the accuracy of cutting the wire rope 104, but also reduces the use of cranes, reduces the overall space occupied, and improves the winding efficiency of the wire rope 104.

[0064] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0065] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A tooling for facilitating the cutting of steel wire rope, characterized in that, include: A rope-releasing mechanism, comprising a base, a rope-releasing motor installed inside the base, a turntable connected to the output end of the rope-releasing motor, a rope-releasing disc installed on the turntable, and a steel wire rope wound on the rope-releasing disc; A meter-counting mechanism is installed on the base and corresponds to the wire rope. The meter-counting mechanism is used to measure the length of the wire rope. A rope winding mechanism is located on the side of the metering mechanism away from the rope unwinding mechanism. The rope winding mechanism is used to wind up the wire rope on the rope unwinding reel.

2. The tooling for facilitating wire rope cutting according to claim 1, characterized in that, The meter-counting mechanism includes a first bracket mounted on the base, a meter-counting sensor mounted on the first bracket, a steel wire rope passing around the meter-counting sensor, a meter counter mounted on the side wall of the first bracket, and the meter-counting sensor and the meter counter being electrically connected.

3. The tooling for facilitating wire rope cutting according to claim 1, characterized in that, The rope winding mechanism includes a second bracket, on which a rope winding reel is rotatably connected, and on which a rope winding motor is mounted. The rope winding reel is connected to the output end of the rope winding motor.

4. The tooling for facilitating wire rope cutting according to claim 3, characterized in that, The rope reel is provided with several circumferentially evenly distributed through holes, and a tension adjustment device is installed in one of the through holes.

5. The tooling for facilitating wire rope cutting according to claim 4, characterized in that, The tension adjustment device includes a connecting rod, which is inserted into the through hole, and one end of the connecting rod is connected to an L-shaped plate.

6. The tooling for facilitating wire rope cutting according to claim 5, characterized in that, The L-shaped plate is provided with a sliding groove, and an adjusting screw is rotatably connected in the sliding groove. A slider is threadedly connected to the adjusting screw, and a clamping plate is fixedly connected to the slider. The clamping plate corresponds to the L-shaped plate.

7. The tooling for facilitating wire rope cutting according to claim 6, characterized in that, The L-shaped plate and the clamping plate are provided with corresponding grooves.

8. The tooling for facilitating wire rope cutting according to claim 7, characterized in that, A rope-pulling mechanism is also provided between the meter-counting mechanism and the rope-winding mechanism. The rope-pulling mechanism is installed on the second bracket and includes a pair of third brackets. A rotating screw and a fixing rod are connected between the pair of third brackets.

9. The tooling for facilitating wire rope cutting according to claim 8, characterized in that, The rotating screw is rotatably connected to the third bracket, and the fixed rod is fixedly connected to the third bracket.

10. The tooling for facilitating wire rope cutting according to claim 9, characterized in that, A rotary motor is installed on the third bracket, and the rotary screw is connected to the output end of the rotary motor. A movable block is provided between a pair of third brackets. The movable block is slidably disposed on the fixed rod and threadedly connected to the rotary screw. A guide rope buckle is installed on the movable block, and the wire rope passes through the guide rope buckle and is wound on the rope reel.

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