A gabion secondary processing device
Patent Information
- Application Number
- CN202522320122.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-01
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-11-01
AI Technical Summary
[0003]水利工程中钢丝石笼一般会采用厂家定制现场安装的方式进行施工,石笼一般模数为3m×1m×0.5m(长×宽×厚),但限于水利工程地质条件的复杂性往往存在模数不达标的情况,此时需要现场进行二次加工,石笼网片硬度高且弯折难度大成型质量差,单通过人力弯折既不容易弯折成适合的形状又增加了时间成本
[0013]通过折叠组件的设置,能够通过各零部件的互相配合,在石笼的二次加工中,利用折板、专用合页及转轴的配合,通过可以翻折的折板对石笼网片进行快速稳定的翻折,降低其翻折难度,提高其翻折的质量,而利用翻折座配合着压台及压紧螺杆,则可以将石笼网片快速的限位在折板上,保证其在折叠过程中不会出现偏位的现象,进而配合着限位组件,能够准确定位翻折处,提高翻折的质量及效率。
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Figure CN224824366U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of gabion processing technology, specifically a gabion secondary processing device. Background Technology
[0002] In the fields of water conservancy, municipal engineering, and slope protection, "secondary processing of gabions" refers to additional processing of finished gabion mesh (or gabion components). The core purpose is to optimize the performance of gabions, adapt them to specific engineering scenarios, improve their durability, or expand their functions, rather than directly producing basic gabion mesh (primary processing mainly involves basic processes such as weaving steel wire into mesh sheets and cutting and welding them into cage bodies).
[0003] In water conservancy projects, steel wire gabions are generally installed on-site by manufacturers. The typical module of a gabion is 3m×1m×0.5m (length×width×thickness). However, due to the complexity of geological conditions in water conservancy projects, the module often does not meet the standard. In this case, secondary processing is required on-site. Gabion mesh is hard and difficult to bend, resulting in poor forming quality. Bending it manually is not only difficult to bend it into a suitable shape, but also increases time costs.
[0004] Therefore, this utility model provides a secondary processing device for gabions to solve the above problems. Utility Model Content
[0005] This utility model provides a secondary processing device for gabions, which aims to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution: A secondary processing device for gabions includes a folding plate and a folding assembly, wherein the folding assembly includes a special hinge, a slot and a rotating shaft; The slots are formed on the side wall of the folding plate, and there are several slots. The inner walls of the two special hinges are rotatably connected by a pivot. The ends of the special hinges are installed on the inner walls of the slots. The bottom ends of the two folding plates are fixedly connected to a folding seat. The inner wall of the folding seat is rotatably connected to a pressure table. The top end of the pressure table is rotatably connected to a clamping screw. The bottom end of the clamping screw is rotatably sleeved with a pressure plate. The outer wall of the pressure table is provided with a limit component.
[0007] As a preferred technical solution of this application, the limiting component includes a rotating seat fixedly connected to the outer wall of the pressure table, a rotating roller rotatably sleeved on the inner wall of the rotating seat, and a universal joint fixedly connected to the end of the rotating roller.
[0008] As a preferred technical solution of this application, the inner wall of the universal seat is rotatably connected to a limiting seat via a universal ball, and a hollow rod is inserted into the inner wall of the limiting seat.
[0009] As a preferred technical solution of this application, the inner wall of the hollow rod is threaded with an adjusting screw, the end of the adjusting screw is fixedly sleeved with a locking seat, the inner walls of the two locking seats are inserted with insert rods, the outer walls of the locking seats are inserted with locking pins, and the locking pins are inserted with the outer walls of the insert rods.
[0010] As a preferred technical solution of this application, a wire mesh is placed on the upper top of the plurality of folding plates, and the outer wall of the wire mesh is coated with an anti-rust coating.
[0011] As a preferred technical solution of this application, the outer walls of the two folding plates are fixedly connected to positioning seats, and the inner walls of the positioning seats are inserted with soil-breaking cones.
[0012] As a preferred technical solution of this application, the outer walls of the plurality of folding plates are coated with an anti-rust coating.
[0013] By using the folding components, the gabion mesh can be quickly and stably folded during the secondary processing of gabions through the cooperation of various parts. This is achieved by using folding plates, special hinges, and rotating shafts. The folding plates reduce the difficulty of folding and improve the quality of folding. The folding seat, in conjunction with the pressure table and clamping screw, can quickly limit the gabion mesh to the folding plate, ensuring that it will not deviate during the folding process. Furthermore, in conjunction with the limiting components, the folding point can be accurately positioned, improving the quality and efficiency of folding. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the folding plate in this utility model; Figure 3 for Figure 2 Schematic diagram of the structure at point A; Figure 4 This is a schematic diagram of the folding seat in this utility model; Figure 5 This is a schematic diagram of the universal joint structure in this utility model.
[0015] In the picture: 1. Folding plate; 2. Special hinge; 3. Card slot; 4. Rotary shaft; 5. Folding seat; 6. Pressing table; 7. Pressing screw; 8. Pressing plate; 9. Rotary seat; 10. Rotary roller; 11. Universal seat; 12. Universal ball; 13. Limit seat; 14. Hollow rod; 15. Adjusting screw; 16. Locking seat; 17. Insert rod; 18. Locking pin; 19. Wire mesh; 20. Positioning seat; 21. Soil-breaking cone. Detailed Implementation
[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0017] This utility model provides a secondary processing device for gabions, such as... Figures 1-5 As shown, the secondary processing device for gabions includes a folding plate 1 and a folding assembly. The folding assembly includes a special hinge 2, a slot 3 and a rotating shaft 4. The slot 3 is formed on the side wall of the folding plate 1. There are several slots 3. The inner walls of two special hinges 2 are rotatably connected by a pivot 4. The ends of the special hinges 2 are installed on the inner walls of the slots 3. The bottom ends of the two folding plates 1 are fixedly connected to the folding base 5. The inner wall of the folding base 5 is rotatably connected to the pressure table 6. The top end of the pressure table 6 is rotatably connected to the clamping screw 7. The bottom end of the clamping screw 7 is rotatably sleeved with the pressure plate 8. The outer wall of the pressure table 6 is provided with a limit component.
[0018] The limiting assembly includes a rotating seat 9 fixedly connected to the outer wall of the pressure table 6, a rotating roller 10 rotatably sleeved on the inner wall of the rotating seat 9, and a universal seat 11 fixedly connected to the end of the rotating roller 10.
[0019] The inner wall of the universal seat 11 is rotatably connected to the limit seat 13 via the universal ball 12, and a hollow rod 14 is inserted into the inner wall of the limit seat 13.
[0020] Specifically, the folding assembly improves folding efficiency and reduces operator workload during on-site gabion fabrication through the coordinated operation of various components. The pivot 4 allows for the rotation of the dedicated hinge 2, which in turn connects multiple folding plates 1, enabling flexible adjustments during on-site processing. The dedicated hinge 2 can be quickly installed into the slot 3 for flexible adjustment. The folding base 5 allows for folding above the folding plates 1 during gabion fabrication by rotating the pressure table 6 within it. The clamping screw 7 inside the rotating pressure table 6 drives the pressure plate 8 at its end to quickly press the gabion, ensuring that it will not shake or shift during the folding process. The rotating seat 9 on the outer wall of the pressure table 6 allows the rotating roller 10 inside the rotating seat 9 to rotate, which in turn allows for flexible rotation with the universal seat 11, universal ball 12 and limit seat 13, so that the hollow rod 14 can rotate to the edge of the folding plate 1 for the next pressing work. This component has a simple structure and strong practicality, which can improve the efficiency of on-site processing while improving the flexibility of folding.
[0021] The inner wall of the hollow rod 14 is threaded with an adjusting screw 15. The end of the adjusting screw 15 is fixedly sleeved with a locking seat 16. The inner walls of the two locking seats 16 are inserted with insert rods 17. The outer walls of the locking seats 16 are inserted with locking pins 18. The locking pins 18 are inserted with the outer walls of the insert rods 17.
[0022] A wire mesh 19 is placed on the top of multiple folding plates 1, and the outer wall of the wire mesh 19 is coated with an anti-rust coating.
[0023] Specifically, by rotating the adjusting screw 15 on the inner wall of the hollow rod 14, its extended length can be adjusted to meet the processing of gabions of different folding lengths. Rotating the adjusting screw 15 can cause the two locking seats 16 to shift, thereby flexibly adjusting the position of the insert rod 17 inserted into its inner wall. The insert rod 17 can abut at the bend of the gabion, using the abutment to stably press the wire mesh 19 of the gabion onto the folding plate 1, thus preventing the gabion from shifting position due to loosening during bending and causing dimensional deviations. The locking pin 18 facilitates the insertion and locking of the insert rod 17 in the locking seat 16, allowing for flexible disassembly while reducing the difficulty of operation, thereby improving the efficiency and convenience of gabion folding. The wire mesh 19 coated with an anti-rust coating can reduce water erosion during the use of the gabion, improving its strength and stability.
[0024] The outer walls of the two folding plates 1 are fixedly connected to positioning seats 20, and the inner walls of the positioning seats 20 are inserted with soil-breaking cones 21.
[0025] The outer walls of multiple folding plates 1 are all coated with an anti-rust coating.
[0026] Specifically, the positioning seat 20 fixed to the outer wall of the folding plate 1 can quickly position the folding plate 1 during the folding process, ensuring its tight connection with the external environment and preventing the folding plate 1 from shaking during the folding process, thus further improving the stability and safety of the folding. The soil-breaking cone 21 inserted into the positioning seat 20 can quickly and stably connect with the ground, further reducing the slippage of the folding plate 1 due to folding by inserting it into the soil. The anti-rust coating on the outer wall of the folding plate 1 can improve the performance of the folding plate 1 and prevent the adverse effects of rainwater and other external environmental factors from corroding it.
[0027] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A secondary processing device for gabions, comprising a folding plate (1) and a folding assembly, characterized in that: The folding assembly includes a dedicated hinge (2), a slot (3), and a pivot (4); The slot (3) is opened on the side wall of the folding plate (1). There are several slots (3). The inner walls of the two special hinges (2) are rotatably connected by a pivot (4). The end of the special hinge (2) is installed on the inner wall of the slot (3). The bottom ends of the two folding plates (1) are fixedly connected to a folding seat (5). The inner wall of the folding seat (5) is rotatably connected to a pressure table (6). The top end of the pressure table (6) is rotatably connected to a clamping screw (7). The bottom end of the clamping screw (7) is rotatably sleeved with a pressure plate (8). The outer wall of the pressure table (6) is provided with a limit component.
2. The secondary processing device for gabions according to claim 1, characterized in that: The limiting assembly includes a rotating seat (9) fixedly connected to the outer wall of the pressure table (6), a rotating roller (10) rotatably sleeved on the inner wall of the rotating seat (9), and a universal seat (11) fixedly connected to the end of the rotating roller (10).
3. The secondary processing device for gabions according to claim 2, characterized in that: The inner wall of the universal seat (11) is rotatably connected to the limiting seat (13) via the universal ball (12), and a hollow rod (14) is inserted into the inner wall of the limiting seat (13).
4. The secondary processing device for gabions according to claim 3, characterized in that: The inner wall of the hollow rod (14) is threaded with an adjusting screw (15), and the end of the adjusting screw (15) is fixedly sleeved with a locking seat (16). The inner walls of the two locking seats (16) are inserted with insert rods (17), and the outer walls of the locking seats (16) are inserted with locking pins (18). The locking pins (18) are inserted with the outer walls of the insert rods (17).
5. The secondary processing device for gabions according to claim 1, characterized in that: A wire mesh (19) is placed on the upper top of the plurality of folding plates (1), and the outer wall of the wire mesh (19) is coated with an anti-rust coating.
6. The secondary processing device for gabions according to claim 5, characterized in that: The outer walls of the two folding plates (1) are fixedly connected to positioning seats (20), and the inner walls of the positioning seats (20) are fitted with soil-breaking cones (21).
7. The secondary processing device for gabions according to claim 5, characterized in that: The outer walls of the multiple folding plates (1) are coated with an anti-rust coating.