Camless computerized spring machine

Abstract

The utility model discloses a computer spring machine without cam, including computer spring machine body, the upper end of computer spring machine body is installed with dust removal box, the upper installation of dust removal box has the fan and dust absorption pipe, be equipped with the installation frame of being able to dismantle between fan and dust absorption pipe, install the filter screen on the installation frame, and install the apron on dust removal box. The utility model in spring processing, fan operation produces negative pressure, makes air from dust absorption pipe and inhale dust removal box, and the dust and chippings in air are intercepted and filter by filter screen, thereby effectively cleared the dust in production environment, improved the working environment, and protected the health of operator.

Description

Technical Field

[0001] This utility model relates to the field of camless computerized spring machine technology, and in particular to camless computerized spring machine. Background Technology

[0002] Camless computer-controlled spring machines, as an advanced spring manufacturing equipment, are widely used in the spring manufacturing industry due to their advantages such as high precision, high efficiency, and flexible programming control. They can precisely control various parameters of the spring, such as wire diameter, pitch, and number of coils, according to a preset program, thereby producing high-quality springs of various specifications and shapes.

[0003] However, in actual production, camless computerized spring machines have a prominent problem: a lack of effective dust removal capabilities. During spring manufacturing, operations such as cutting and bending metal wire generate a large amount of metal dust and debris. This dust and debris not only pollute the production workshop, affecting the working environment and the health of operators, but also adhere to various components of the spring machine, such as guide rails and transmission mechanisms. Over time, the accumulation of dust leads to accelerated wear of components, reduces the precision and stability of the equipment, increases the failure rate, and consequently affects the production quality and efficiency of springs, increasing the company's production costs.

[0004] Most existing camless CNC spring machines focus on the core function of spring processing, neglecting the crucial step of dust removal. A comprehensive and effective dust removal solution has yet to be applied to this type of equipment. Therefore, developing a camless CNC spring machine with excellent dust removal capabilities is of significant practical importance. Utility Model Content

[0005] The purpose of this utility model is to solve the above-mentioned technical problems by proposing a camless computer spring machine.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: A camless computer spring machine includes a computer spring machine body, a dust collection box installed at the upper end of the computer spring machine body, a fan and a suction pipe installed on the dust collection box, a detachable mounting frame between the fan and the suction pipe, a filter screen installed on the mounting frame, and a cover plate installed on the dust collection box.

[0007] Preferably, the fan and the dust collection pipe are arranged opposite each other, and the fan and the dust collection pipe are located on the side wall opposite to each other of the dust collection box.

[0008] Preferably, two baffles are installed at the bottom of the dust collection box, and a placement groove is formed between the two baffles, with the mounting frame located in the placement groove.

[0009] Preferably, the cover plate has a through groove, and the mounting frame slides within the through groove.

[0010] Preferably, a pull rod is fixed on the mounting frame, and the pull rod is disposed through a through groove.

[0011] Preferably, the suction pipe is a shaped flexible hose, and the suction pipe is arranged opposite to the computer spring machine body.

[0012] Compared with the prior art, the advantages of this utility model are as follows: In the spring processing, the operation of the fan generates negative pressure, which draws air into the dust collection box through the suction pipe. Dust and debris in the air are intercepted and filtered by the filter screen, thereby effectively removing dust from the production environment, improving the working environment, and protecting the health of the operators. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the camless computer spring machine proposed in this utility model; Figure 2 This is a schematic diagram of the internal structure of the dust removal box in the camless computer spring machine proposed in this utility model.

[0014] Figure 3 This is a schematic diagram of the baffle in the dust removal box of the camless computer spring machine proposed in this utility model. Detailed Implementation

[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0016] Reference Figures 1-3 This camless computerized spring machine includes a computerized spring machine body 1, with a dust collection box 3 installed at the upper end of the computerized spring machine body 1. The dust collection box 3, as the core housing component of the entire dust collection system, provides a stable space for the dust collection process.

[0017] A fan 5 and a suction pipe 8 are installed on the dust collection box 3. The fan 5 and the suction pipe 8 are positioned opposite each other on opposite side walls of the dust collection box 3. This layout design allows air to form an effective flow path within the dust collection box 3, enhancing the dust removal effect. A detachable mounting frame 9 is provided between the fan 5 and the suction pipe 8, and a filter screen 10 is installed on the mounting frame 9. The filter screen 10 is a key component of dust removal; it intercepts and filters dust and debris from the air drawn in from the suction pipe 8, allowing clean air to be discharged through the fan 5. The detachable mounting frame 9 design facilitates the cleaning and replacement of the filter screen 10. When excessive dust accumulates on the filter screen 10 and affects the dust removal effect, the operator can easily remove the mounting frame 9 for maintenance.

[0018] A cover plate 4 is installed on the dust collection box 3. The cover plate 4 serves to seal the dust collection box 3, preventing dust leakage, and also provides support for the installation of other components. A through groove 7 is provided through the cover plate 4. The mounting frame 9 slides in the through groove 7, and a pull rod 6 is fixed to the mounting frame 9, passing through the through groove 7. With the pull rod 6, the operator can easily pull the mounting frame 9 out of or into the through groove 7, further simplifying the maintenance of the filter screen 10.

[0019] Two baffles 11 are installed at the bottom of the dust collection box 3, forming a placement groove 12 between the two baffles 11. The mounting frame 9 is located in the placement groove 12. The placement groove 12 plays a role in positioning and fixing the mounting frame 9, ensuring that the mounting frame 9 remains stable during the dust collection process and will not be displaced due to the vibration of the fan 5 or other factors, thereby ensuring that the filter screen 10 can function properly.

[0020] The suction hose 8 is a shaped flexible hose. This type of suction hose 8 has a certain degree of flexibility, making it easy to adjust and install according to the actual layout of the computer spring machine body 1, while maintaining a certain shape to ensure that the suction port is always aimed at the dust-generating area, thus improving suction efficiency. The suction hose 8 is positioned opposite to the computer spring machine body 1, allowing it to more directly and effectively suck up the dust and debris generated during spring processing.

[0021] Effective Dust Removal: This camless computer-controlled spring machine constructs a complete dust removal system by incorporating components such as a dust collection box 3, a fan 5, a suction pipe 8, and a filter screen 10. During spring processing, the fan 5 generates negative pressure, drawing air into the dust collection box 3 through the suction pipe 8. Dust and debris in the air are intercepted and filtered by the filter screen 10, effectively removing dust from the production environment, improving the working environment, and protecting the health of operators.

[0022] Protecting the equipment: It reduces the adhesion and wear of dust on the various parts of the computer spring machine body 1, lowers the equipment failure rate, extends the service life of the equipment, ensures the accuracy and stability of the equipment, and thus improves the production quality of springs.

[0023] Easy maintenance: The detachable mounting frame 9 and pull rod 6 make cleaning and replacing the filter 10 very convenient and quick. Operators can easily complete the maintenance of the filter 10 without complicated tools and procedures, reducing equipment downtime and improving production efficiency.

[0024] Reasonable layout: The fan 5 and the suction pipe 8 are set opposite each other and located on the opposite side wall of the dust collection box 3. The suction pipe 8 adopts a shaped flexible hose and is set opposite to the computer spring machine body 1. These designs make the layout of the entire dust collection system more reasonable, the air circulation is smooth, the dust collection effect is significant, and the installation and debugging of the equipment are convenient.

[0025] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A camless computerized spring machine, comprising a computerized spring machine body (1), characterized in that, The upper end of the computer spring machine body (1) is equipped with a dust collection box (3), and a fan (5) and a suction pipe (8) are installed on the dust collection box (3). A detachable mounting frame (9) is provided between the fan (5) and the suction pipe (8). A filter screen (10) is installed on the mounting frame (9), and a cover plate (4) is installed on the dust collection box (3).

2. The camless computerized spring machine according to claim 1, characterized in that, The fan (5) and the suction pipe (8) are arranged opposite to each other, and the fan (5) and the suction pipe (8) are located on the side wall opposite to the dust collection box (3).

3. The camless computerized spring machine according to claim 1, characterized in that, The dust collection box (3) has two baffles (11) installed at its inner bottom, and a placement groove (12) is formed between the two baffles (11). The mounting frame (9) is located in the placement groove (12).

4. The camless computerized spring machine according to claim 1, characterized in that, The cover plate (4) is provided with a through groove (7), and the mounting frame (9) slides in the through groove (7).

5. The camless computerized spring machine according to claim 4, characterized in that, A pull rod (6) is fixed on the mounting frame (9), and the pull rod (6) is set through the through groove (7).

6. The camless computerized spring machine according to claim 1, characterized in that, The suction pipe (8) is a fixed hose, and the suction pipe (8) is arranged opposite to the computer spring machine body (1).

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