Steel structure forging waste slag collecting device
Patent Information
- Application Number
- CN202522357573.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-06
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-11-06
AI Technical Summary
[0003]传统的钢结构锻打废渣收集装置在使用时存在不足之处,一是其不能对矩形锻打平台上的废渣进行收集,影响锻打品质;二是其废渣收集的效率较为低下,锻打等待时间较长
1、收集范围广:能够对矩形锻打平台上的废渣进行有效收集,避免废渣残留影响锻打品质。
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Figure CN224824381U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of forging waste slag treatment technology, and in particular to a steel structure forging waste slag collection device. Background Technology
[0002] Forging steel structures refines the grain structure and enhances the uniformity of ferrite grains, thereby improving tensile strength and yield strength. During forging, the metal grains are elongated along the forging direction to form a fibrous structure, eliminating internal defects such as porosity and shrinkage, and reducing stress concentration sources. For example, the thermal conductivity and magnetic permeability of steel are improved after forging. Forging removes surface oxide scale, iron scale, and other impurities, reduces internal texture and defects, and thus improves corrosion resistance. During the forging process, the waste slag generated during forging needs to be cleaned up.
[0003] Traditional steel forging waste collection devices have shortcomings in use. First, they cannot collect waste from rectangular forging platforms, affecting forging quality. Second, their waste collection efficiency is relatively low, resulting in long forging waiting times. Therefore, it is necessary to optimize and improve traditional steel forging waste collection devices. Summary of the Invention
[0004] The purpose of this invention is to overcome the aforementioned problems in traditional technologies and provide a steel structure forging waste slag collection device.
[0005] To achieve the above-mentioned technical objectives and effects, this utility model is implemented through the following technical solution: A steel structure forging waste slag collection device includes a forging boss, a waste slag collection seat, an outer frame, a slag scraping assembly, an air blowing assembly, and a collection assembly. The waste slag collection seat is installed around the periphery of the forging boss, and a rectangular outer frame is installed around the periphery of the waste slag collection seat. The waste collection seat includes a seat body, a rectangular through hole in the middle of the seat body that mates with the forging boss, multiple slag discharge grooves arranged side by side on the upper side of the seat body, a transverse groove at the bottom of the slag discharge groove, a longitudinal groove communicating with the inner end of each transverse groove on the corresponding side inside the seat body, and a movable groove near both ends of the seat body. The front end of the outer frame is equipped with an air blowing component for blowing air into the two longitudinal slots. The two sides of the outer frame and the corresponding movable slots are equipped with scraping components. The rear end of the outer frame is equipped with a collection component for receiving and intercepting waste residue in the longitudinal slots.
[0006] Furthermore, in the above-mentioned steel structure forging waste collection device, the forging boss has a cuboid structure, and the base of the waste collection seat has an overall cuboid structure.
[0007] Furthermore, in the aforementioned steel structure forging waste slag collection device, the upper surface of the outer frame is higher than the upper surface of the waste slag collection seat, and the upper surface of the forging boss is higher than the upper surface of the outer frame.
[0008] Furthermore, in the above-mentioned steel structure forging waste slag collection device, the slag scraping assembly includes a slag scraping motor, a lead screw, and a movable scraper. The output end of the slag scraping motor is equipped with a lead screw that extends into a movable groove, and the movable scraper is sleeved on the outside of the lead screw.
[0009] Furthermore, in the aforementioned steel structure forging waste slag collection device, the movable scraper includes a movable plate part that cooperates with the movable groove, an L-shaped support plate part, and a scraper part. The movable plate part has a screw groove that cooperates with the screw rod. The vertical section of the support plate part is connected to the movable plate part. The horizontal section of the support plate part is fitted with a replaceable scraper part. The bottom end of the scraper part slides against the upper side of the base.
[0010] Furthermore, in the above-mentioned steel structure forging waste collection device, the air blowing assembly includes a blower and a blower tee pipe. The output end of the blower is connected to the air inlet end of the blower tee pipe, and the two air outlet ends of the blower tee pipe are respectively connected to the front ends of two longitudinal grooves.
[0011] Furthermore, in the above-mentioned steel structure forging waste slag collection device, the collection component includes a collection box and a material guide tee pipe. The two inlet ends of the material guide tee pipe are respectively connected to the rear ends of the two longitudinal grooves. The discharge end of the material guide tee pipe is connected to the collection box. The bottom end of the collection box is provided with an exhaust micro-hole for exhausting air. The side end of the collection box is equipped with an openable plug.
[0012] Furthermore, the aforementioned steel structure forging waste slag collection device also includes a controller, which is connected to the slag scraping assembly and the air blowing assembly respectively.
[0013] The beneficial effects of this utility model are: 1. Wide collection range: It can effectively collect waste residue on the rectangular forging platform, avoiding waste residue residue from affecting the forging quality.
[0014] 2. High collection efficiency: The waste residue is quickly collected into the collection box by the slag scraping component, the air blowing component and the collection component working together, reducing the forging waiting time.
[0015] 3. Good maintainability: The scraper part in the slag scraper assembly can be replaced, which makes it easy to maintain and replace the worn scraper and reduce the cost of use.
[0016] 4. High degree of automation: The slag scraping and air blowing components are controlled by a controller to achieve automated operation and improve work efficiency.
[0017] Of course, any product implementing this utility model does not necessarily need to achieve all of the above advantages at the same time. Attached Figure Description
[0018] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0019] Figure 1 This is a schematic diagram of the usage state of this utility model; Figure 2 This is a structural diagram of the present invention with the outer frame omitted; Figure 3 This is a front view schematic diagram of the waste residue collection seat in this utility model; Figure 4 This is a schematic diagram of the structure of the waste residue collection seat in this utility model; Figure 5 This is a schematic diagram of the slag scraping assembly in this utility model; Figure 6 This is a schematic diagram of the outer frame structure in this utility model; In the attached diagram, the components represented by each number are as follows: 1-Forged boss, 2-Waste slag collection seat, 201-Seat body, 202-Rectangular through hole, 203-Slag trough, 204-Transverse groove, 205-Modible groove, 206-Vertical groove, 3-Outer frame, 301-First through hole, 302-Second through hole, 4-Slag scraper assembly, 401-Slag scraper motor, 402-Screw rod, 403-Modible scraper, 403a-Modible plate, 403b-Support plate, 403c-Scraper, 5-Blowing assembly, 501-Blower, 502-Blower tee, 6-Collection assembly, 601-Collection box, 602-Guide tee. Detailed Implementation
[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0021] like Figures 1-6As shown, this embodiment provides a steel structure forging waste slag collection device, including a forging boss 1, a waste slag collection seat 2, an outer frame 3, a slag scraping assembly 4, an air blowing assembly 5, and a collection assembly 6. The waste slag collection seat 2 is installed around the forging boss 1, and a rectangular outer frame 3 is installed around the waste slag collection seat 2.
[0022] In this embodiment, the waste collection seat 2 includes a seat body 201. A rectangular through hole 202 that mates with the forging boss 1 is provided in the middle of the seat body 201. Multiple slag discharge grooves 203 are arranged side by side on the upper side of the seat body 201. A transverse groove 204 is provided at the bottom end of the slag discharge groove 203. A longitudinal groove 206 that communicates with the inner end of each transverse groove 204 on the corresponding side is provided inside the seat body 201. Movable grooves 205 are provided near both ends of the seat body 201.
[0023] In this embodiment, an air blowing component 5 for blowing air into the two longitudinal grooves 206 is installed at the front end of the outer frame 3, and a scraping component 4 is installed at both ends of the outer frame 3 and in the corresponding movable grooves 205. A collection component 6 for receiving and intercepting waste residue in the longitudinal grooves 206 is installed at the rear end of the outer frame 3.
[0024] In this embodiment, the forging boss 1 has a cuboid structure, and the base 201 of the waste collection seat 2 has an overall cuboid structure.
[0025] In this embodiment, the upper surface of the outer frame 3 is higher than the upper surface of the waste collection seat 2, and the upper surface of the forged boss 1 is higher than the upper surface of the outer frame 3.
[0026] In this embodiment, the slag scraping assembly 4 includes a slag scraping motor 401, a lead screw 402, and a movable scraper 403. The output end of the slag scraping motor 401 is equipped with a lead screw 402 that extends into the movable groove 205, and the movable scraper 403 is sleeved on the outside of the lead screw 402.
[0027] In this embodiment, the movable scraper 403 includes a movable plate portion 403a that cooperates with the movable groove 205, an L-shaped support plate portion 403b, and a scraper portion 403c. The movable plate portion 403a has a screw groove that cooperates with the screw 402. The vertical section of the support plate portion 403b is connected to the movable plate portion 403a. The horizontal section of the support plate portion 403b is fitted with a replaceable scraper portion 403c. The bottom end of the scraper portion 403c slides against the upper side of the base 201.
[0028] In this embodiment, the air blowing assembly 5 includes a blower 501 and a blower tee 502. The output end of the blower 501 is connected to the air inlet end of the blower tee 502, and the two air outlet ends of the blower tee 502 are respectively connected to the front ends of the two longitudinal grooves 206.
[0029] In this embodiment, the collection component 6 includes a collection box 601 and a guide tee 602. The two inlet ends of the guide tee 602 are respectively connected to the rear ends of the two longitudinal grooves 206. The discharge end of the guide tee 602 is connected to the collection box 601. The bottom end of the collection box 601 is provided with an exhaust microhole for exhausting air. The side end of the collection box 601 is equipped with an openable plug.
[0030] In this embodiment, the outer frame 3 has a first through hole 301 that cooperates with the lead screw and a second through hole 302 that cooperates with the blowing tee pipe 502 or the material guiding tee pipe 602.
[0031] In this embodiment, a controller is also included, which is connected to the slag scraping assembly 4 and the air blowing assembly 5 respectively.
[0032] The working process of this embodiment is as follows: Initial state: The forged boss 1 is located in the rectangular through hole 202 in the middle of the waste slag collection seat 2. The waste slag collection seat 2 is installed in the outer frame 3. The slag scraping assembly 4, the air blowing assembly 5 and the collection assembly 6 are respectively installed in the corresponding positions of the outer frame 3. The controller is connected to the slag scraping assembly 4 and the air blowing assembly 5 respectively.
[0033] Waste generation: During the steel structure forging process, the waste generated by forging will be scattered on the upper side of the base 201 of the waste collection seat 2.
[0034] Slag scraping process: The controller starts the slag scraping motor 401, which drives the lead screw 402 to rotate. Since the movable plate portion 403a of the movable scraper 403 has a lead screw groove that mates with the lead screw 402, the rotation of the lead screw 402 causes the movable scraper 403 to move along the movable groove 205. The bottom end of the scraper portion 403c of the movable scraper 403 slides against the upper side of the base 201, scraping the waste slag on the upper side of the base 201 into the slag discharge trough 203 during movement.
[0035] Air blowing process: The controller starts the blower 501, and the airflow generated by the blower 501 is blown into the front end of the two longitudinal grooves 206 through the two air outlets of the blower tee 502. The airflow pushes the waste in the longitudinal grooves 206 towards the rear end of the longitudinal grooves 206. Under the action of suction, the transverse groove 204 at the bottom of the slag discharge trough 203 guides the waste into the longitudinal grooves 206 inside the base 201.
[0036] Waste collection: Driven by the airflow, the waste reaches the rear end of the longitudinal trough 206, then enters the guide tee 602 through its two inlet ends, and is discharged into the collection box 601 from the outlet end of the guide tee 602. The exhaust micro-holes at the bottom of the collection box 601 are used to discharge the airflow entering the collection box 601, preventing airflow from accumulating inside and affecting waste collection. When the waste in the collection box 601 needs to be cleaned, the openable plug on the side of the collection box 601 can be opened for processing.
[0037] Through the above working process, the steel structure forging waste slag collection device can efficiently and comprehensively collect the waste slag generated during the steel structure forging process, thereby improving the efficiency and quality of forging work.
[0038] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to specific implementation methods. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A steel forging waste slag collection device, characterized in that, It includes a forging boss, a waste collection seat, an outer frame, a slag scraping assembly, an air blowing assembly, and a collection assembly. The waste collection seat is installed around the periphery of the forging boss, and a rectangular outer frame is installed around the periphery of the waste collection seat. The waste collection seat includes a seat body, a rectangular through hole in the middle of the seat body that mates with the forging boss, multiple slag discharge grooves arranged side by side on the upper side of the seat body, a transverse groove at the bottom of the slag discharge groove, a longitudinal groove communicating with the inner end of each transverse groove on the corresponding side inside the seat body, and a movable groove near both ends of the seat body. The front end of the outer frame is equipped with an air blowing component for blowing air into the two longitudinal slots. The two sides of the outer frame and the corresponding movable slots are equipped with scraping components. The rear end of the outer frame is equipped with a collection component for receiving and intercepting waste residue in the longitudinal slots.
2. The steel structure forging waste slag collection device according to claim 1, characterized in that, The forging boss has a cuboid structure, and the base of the waste collection seat has an overall cuboid structure.
3. The steel structure forging waste slag collection device according to claim 2, characterized in that, The upper surface of the outer frame is higher than the upper surface of the waste collection seat, and the upper surface of the forged boss is higher than the upper surface of the outer frame.
4. The steel structure forging waste slag collection device according to claim 3, characterized in that, The slag scraping assembly includes a slag scraping motor, a lead screw, and a movable scraper. The output end of the slag scraping motor is equipped with a lead screw that extends into a movable groove, and the movable scraper is sleeved on the outside of the lead screw.
5. A steel structure forging waste slag collection device according to claim 4, characterized in that, The movable scraper includes a movable plate part that mates with a movable groove, an L-shaped support plate part, and a scraper part. The movable plate part has a screw groove that mates with a screw. The vertical section of the support plate part is connected to the movable plate part. The horizontal section of the support plate part is fitted with a replaceable scraper part. The bottom end of the scraper part slides against the upper side of the base.
6. A steel structure forging waste slag collection device according to claim 5, characterized in that, The air blowing assembly includes a hair dryer and a three-way air blowing tube. The output end of the hair dryer is connected to the air inlet end of the three-way air blowing tube, and the two air outlet ends of the three-way air blowing tube are respectively connected to the front ends of two longitudinal slots.
7. A steel structure forging waste slag collection device according to claim 6, characterized in that, The collection assembly includes a collection box and a guide tee. The two inlet ends of the guide tee are respectively connected to the rear ends of two longitudinal grooves. The outlet end of the guide tee is connected to the collection box. The bottom end of the collection box is provided with an exhaust micro-hole for exhausting air. The side end of the collection box is equipped with an openable plug.
8. A steel structure forging waste slag collection device according to claim 7, characterized in that, It also includes a controller, which is connected to the slag scraping assembly and the air blowing assembly respectively.