Roller separating triangular knife
Patent Information
- Application Number
- CN202522411339.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-13
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-11-13
AI Technical Summary
在以往的直面轧辊刀使用时,轧辊的台阶处会因为挤压导致出现弧形(如图1所示的直面轧辊刀所加工的轧辊,由于挤压导致所加工的台阶A出现弧形),以及超出需要尺寸以外的材料存在
1、本实用新型所提供的轧辊分料用三角刀能够在加工轧辊台阶时减少圆弧的出现,提高轧辊的成材率。
Smart Images

Figure CN224824382U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of metal material forging, and in particular to a triangular knife for dividing rolls. Background Technology
[0002] As a key component in forging, the machining accuracy of the roll directly affects the quality of the forging. The roll cutter, as the core tool for machining the roll, plays a significant role in the roll yield. In the past, when using straight-face roll cutters, the steps of the roll would develop an arc shape due to compression (e.g., ...). Figure 1 The roll processed by the straight roll cutter shown has an arc-shaped step A due to extrusion, and there is material beyond the required size. Utility Model Content
[0003] In view of this, the purpose of this utility model is to provide a triangular cutter for roll material distribution that can solve or at least alleviate the above problems, so as to reduce the occurrence of arcs when processing roll steps and improve the yield of rolls.
[0004] The technical solution provided by this utility model is: a triangular cutter for dividing material in a rolling mill, comprising a handle and a triangular cutter body mounted on the handle; the triangular cutter body is provided with a mounting portion mounted on the handle, and a cutter head disposed at one end of the mounting portion; the cutter head is provided with a flat portion, a first inclined portion, and a support portion; one side of the cutter head is the flat portion, which is flush with the corresponding side of the mounting portion; the first inclined portion is located at the top of the cutter head and gradually slopes downward toward the mounting portion; the support portion is located on the side of the first inclined portion away from the flat portion and is parallel to the flat portion.
[0005] In some embodiments, the first beveled portion and the planar portion are transitioned by an arc portion, and the arc portion is tangent to the first beveled portion.
[0006] In some embodiments, the angle between the support portion and the first inclined portion is a first angle, and the first angle is an obtuse angle.
[0007] In some embodiments, the angle of the first included angle is 125°.
[0008] In some embodiments, a second inclined portion is provided between the support portion and the mounting portion, and the included angle between the second inclined portion and the support portion is a second included angle, which is an obtuse angle.
[0009] In some embodiments, the angle of the second included angle is 120°.
[0010] In some embodiments, the height between the vertex of the planar portion of the triangular blade body and the bottom side of the mounting portion is the first height, and the height between the lower end of the second inclined portion of the triangular blade body 1 and the bottom side of the mounting portion is the second height; the relationship between the first height and the width of the mounting portion is H=3*W, and the relationship between the second height and the width of the mounting portion is h=1.6*W, where H is the first height, h is the second height, and W is the width.
[0011] In some embodiments, one end of the handle is provided with a recessed mounting hole, and the triangular blade body is mounted in the mounting hole.
[0012] In some embodiments, a connecting hole is provided on the first sidewall and the second sidewall opposite to the first sidewall of the mounting hole, and the connecting member passes through the connecting hole to install the triangular blade body in the mounting hole.
[0013] In some embodiments, recessed holes are provided on both sides of the mounting portion, and the connector passes through the connecting hole and connects to the recessed hole.
[0014] Compared with the prior art, the present invention has at least the following beneficial effects: 1. The triangular cutter for dividing rolls provided by this utility model can reduce the occurrence of arcs when processing roll steps and improve the yield of rolls.
[0015] 2. The flat part of the triangular cutter for dividing the roll material in this utility model makes one side of the processed roll step flat, reducing the occurrence of arcs and irregularities, thus reducing the turning time and material removal in the subsequent turning process.
[0016] 3. The first inclined surface of the triangular cutter for dividing the rolls in this utility model makes the other side of the processed roll step a sloping plane, which also reduces the occurrence of arcs and irregularities.
[0017] 4. The angle between the second inclined section and the support section is an obtuse angle, which can enhance the stability of the cutting head and prevent the cutting head from breaking during processing. Attached Figure Description
[0018] Figure 1 A plan view of a roll machined using an existing straight-face roll cutter is shown.
[0019] Figure 2 A perspective view of a triangular knife for separating material in a rolling mill according to an embodiment of the present invention is shown.
[0020] Figure 3 It shows Figure 2 The diagram shown is an exploded view of the triangular cutter used for material distribution in the rolling mill.
[0021] Figure 4It shows Figure 2 The diagram shows a plan view of the triangular blade body of the triangular blade used for material distribution in the rolling mill.
[0022] Figure 5 A plan view of a roll processed using the triangular cutter for roll material distribution according to this invention is shown.
[0023] Explanation of reference numerals in the attached drawings: 1-Triangular cutter body; 11-Mounting part; 111-Concave hole; 12-Cut head; 121-Flat part; 122-First inclined part; 123-Circular arc part; 124-Support part; 125-Second inclined part; H-First height; h-Second height; W-Width; a-First included angle; b-Second included angle; 2-Cut holder; 21-Mounting hole; 22-First side wall; 23-Second side wall; 24-Connecting hole; 3-Connecting piece; 4-Roll; 41-Roll step. Detailed Implementation
[0024] The present invention will be further described below with reference to the accompanying drawings and specific embodiments.
[0025] It should be noted that the following detailed description is illustrative and intended to provide further explanation of the present invention. Unless otherwise specified, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains.
[0026] It should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the exemplary embodiments according to the present invention. As used herein, the singular form is intended to include the plural form as well, unless the context clearly indicates otherwise. Furthermore, it should be understood that when the terms "comprising" and / or "including" are used in this specification, they indicate the presence of features, steps, operations, devices, components, and / or combinations thereof.
[0027] In this utility model, terms such as "upper", "lower", "left", "right", "front", "back", "vertical", "horizontal", "side", and "bottom" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only used to facilitate the description of the structural relationship between the various components or elements of this utility model and do not specifically refer to any component or element in this utility model. They should not be construed as limiting this utility model.
[0028] In this utility model, terms such as "fixed connection," "connected," and "joined" should be interpreted broadly, indicating a fixed connection, an integral connection, or a detachable connection; a direct connection or an indirect connection through an intermediate medium. For those skilled in the art, the specific meaning of the above terms in this utility model can be determined according to the specific circumstances, and should not be construed as a limitation of this utility model.
[0029] like Figures 2 to 4 As shown, the triangular cutter for dividing rolls provided by this utility model includes a handle 2 and a triangular cutter body 1 mounted on the handle 2. One end of the handle 2 has a recessed mounting hole 21, in which the triangular cutter body 1 is mounted. Connecting holes 24 are respectively formed on the first sidewall 22 and the second sidewall 23 opposite to the first sidewall 22 of the mounting hole 21. A connecting member 3 passes through the connecting hole 24 to mount the triangular cutter body 1 into the mounting hole 21 of the handle 2. Preferably, the connecting member 3 is a bolt.
[0030] The triangular blade body 1 has a mounting portion 11 that engages in the mounting hole 21, and a blade head 12 disposed at one end of the mounting portion 11. Preferably, the mounting portion 11 is generally square. The mounting portion 11 partially engages in the mounting hole 21. Recessed holes 111 are provided on both sides of the mounting portion 11, and a connector 3 passes through a connecting hole 24 and connects to the recessed holes 111, thereby fixing the triangular blade body 1 in the mounting hole 21. The blade head 12 is generally triangular. The blade head 12 has a flat portion 121, a first beveled portion 122, and a support portion 124. One side of the blade head 12 is the flat portion 121, which is flush with the corresponding side of the mounting portion 11. The first beveled portion 122 is located at the top of the blade head 12 and gradually slopes downward toward the mounting portion 11. The first beveled portion 122 and the flat portion 121 are transitioned by an arc portion 123, and the arc portion 123 is tangent to the first beveled portion 122. The support portion 124 is located on the side of the first inclined portion 122 away from the flat portion 121 and is parallel to the flat portion 121. The angle between the support portion 124 and the first inclined portion 122 is a first included angle α. Preferably, the first included angle α is an obtuse angle. More preferably, the angle of the first included angle α is 125°. A second inclined portion 125 is provided between the support portion 124 and the mounting portion 11, and the angle between the second inclined portion 125 and the support portion 124 is a second included angle b. Preferably, the second included angle b is an obtuse angle. More preferably, the angle of the second included angle b is 120°. The second inclined portion 125 can enhance the stability of the cutting head 12 and prevent the cutting head 12 from breaking during processing.
[0031] The height between the vertex of the flat portion 121 of the triangular cutter body 1 and the bottom side of the mounting portion 11 is the first height H, and the height between the lower end of the second beveled portion 125 of the triangular cutter body 1 and the bottom side of the mounting portion 11 is the second height h. The relationship between the first height H and the width W of the mounting portion 11 is H = 3 * W. The relationship between the second height h and the width W of the mounting portion 11 is h = 1.6 * W.
[0032] Figure 5The illustration shows a roll 4 processed using the triangular cutter for roll material distribution provided by this invention. One side of the roll step 41 of the roll 4 is a sloping plane, and the other side is a vertical plane. This not only reduces the occurrence of arcs at the roll step 41, but also improves the yield and material utilization rate through the flat sloping plane. At the same time, since it is necessary to continue processing the small step to the required size cylinder, and traditional roll cutters may cause folding in subsequent processing, the sloping plane reduces the folding of the material.
[0033] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A triangular cutter for separating materials in a rolling mill, characterized in that, The tool includes a handle and a triangular blade body mounted on the handle. The triangular blade body has a mounting portion mounted on the handle and a blade tip disposed at one end of the mounting portion. The blade tip has a flat portion, a first beveled portion, and a support portion. One side of the blade tip is the flat portion, which is flush with the corresponding side of the mounting portion. The first beveled portion is located at the top of the blade tip and gradually slopes downward toward the mounting portion. The support portion is located on the side of the first beveled portion away from the flat portion and is parallel to the flat portion.
2. The triangular cutter for separating materials in a rolling mill according to claim 1, characterized in that, The first inclined portion and the flat portion are connected by an arc portion, and the arc portion is tangent to the first inclined portion.
3. The triangular cutter for material distribution in a rolling mill according to claim 1, characterized in that, The angle between the support portion and the first inclined portion is the first included angle, which is an obtuse angle.
4. The triangular cutter for distributing material in a rolling mill according to claim 3, characterized in that, The angle of the first included angle is 125°.
5. The triangular cutter for material distribution in a rolling mill according to claim 4, characterized in that, A second inclined surface is provided between the support part and the mounting part, and the included angle between the second inclined surface and the support part is a second included angle, which is an obtuse angle.
6. The triangular cutter for separating materials in a rolling mill according to claim 5, characterized in that, The second included angle is 120°.
7. The triangular cutter for dividing material in a rolling mill according to claim 1, characterized in that, The height between the vertex of the planar portion of the triangular blade body and the bottom side of the mounting portion is the first height, and the height between the lower end of the second inclined portion of the triangular blade body and the bottom side of the mounting portion is the second height; the relationship between the first height and the width of the mounting portion is H=3*W, and the relationship between the second height and the width of the mounting portion is h=1.6*W, where H is the first height, h is the second height, and W is the width.
8. The triangular cutter for separating materials in a rolling mill according to claim 1, characterized in that, One end of the handle is provided with a recessed mounting hole, and the triangular blade body is installed in the mounting hole.
9. The triangular cutter for separating materials in a rolling mill according to claim 8, characterized in that, The mounting hole has connecting holes on its first sidewall and its second sidewall opposite to the first sidewall. The connecting piece passes through the connecting holes to install the triangular blade body in the mounting hole.
10. The triangular cutter for dividing material in a rolling mill according to claim 9, characterized in that, The mounting portion has recessed holes on both sides, and the connector passes through the connecting hole and connects with the recessed hole.