Metal forging automated clamping transfer equipment
Patent Information
- Application Number
- CN202522420495.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-14
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-11-14
AI Technical Summary
[0004]本实用新型的目的在于提供一种金属锻造自动化夹持转运设备,通过设置夹持部,解决了现有的夹持转运设备在使用过程中,对金属锻造件的夹持较为不稳,而夹持不稳的金属锻造件在转运过程中,容易因为晃动从装置上滚落,从而砸到地面上,造成损伤的情况的问题
1、通过设置夹持部,夹持时,动力组件带动相关部件使两个加固组件相互靠近,让金属锻造件居中,夹爪先与金属锻造件接触后受到反作用力,通过铰接块带动限位杆滑入对应铰接块内,使铰接块发生偏转并让弹簧产生形变,后续在弹簧作用下夹爪完成对金属锻造件的夹紧动作,能够对金属锻造件进行稳定夹持,避免了金属锻造件在转运过程中因夹持不稳而晃动滚落,防止出现金属锻造件砸到地面造成损伤的情况,从而保障了金属锻造件转运过程中的安全性;
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Figure CN224824394U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of clamping and transfer equipment, and in particular relates to an automated clamping and transfer equipment for metal forging. Background Technology
[0002] Metal forging is a core process in the machinery manufacturing industry, widely used in the production of high-end equipment such as automobiles and aerospace. In the traditional forging process, the clamping and transfer of billets mostly rely on manual labor or simple machinery, which is not only inefficient and lacks clamping precision, but also poses safety hazards such as high temperature and heavy object drops, making it difficult to adapt to the needs of large-scale, high-precision production. With the advancement of industrial automation and intelligent manufacturing, the forging industry's requirements for process continuity and stability continue to increase, and automated clamping and transfer equipment has emerged. It can accurately connect forging heating, forging pressing, cooling and other links to achieve unmanned, high-precision transfer of billets. It not only avoids the risks of manual operation, but also greatly improves production efficiency and product consistency, becoming a key piece of equipment to promote the transformation and upgrading of the metal forging industry.
[0003] However, existing clamping and transfer equipment is not very stable in clamping metal forgings during use. Unstable clamping of metal forgings can easily cause them to roll off the device during transfer, thus hitting the ground and causing damage. Utility Model Content
[0004] The purpose of this utility model is to provide an automated clamping and transfer device for metal forging. By setting up a clamping part, it solves the problem that the existing clamping and transfer devices are not very stable in clamping metal forgings during use. The unstable clamped metal forgings are prone to rolling off the device due to shaking during the transfer process, thus hitting the ground and causing damage.
[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution: This utility model relates to an automated clamping and transfer device for metal forging, comprising a base for placing metal forgings thereon, and further comprising: a clamping part installed inside the base; a transfer part disposed below the base; the clamping part includes two reinforcing components, both of which are installed on the top of the base; and a power component disposed inside the base; each reinforcing component includes a slider slidably connected to the top of the base, and a gripper slidably connected to the top of the base, the gripper being located on the side of the slider closer to the metal forging, and the inner wall of the gripper being hinged. The device comprises two hinge blocks, and a second hinge block is hinged to the inner wall of the first slider. Each of the two first hinge blocks is fixedly connected to a limit rod on one side near the second hinge block. The two limit rods penetrate the two second hinge blocks. The outer walls of the two limit rods are slidably connected to the two second hinge blocks. A spring is sleeved on the outer wall of each limit rod. The side of each spring near the gripper is fixedly connected to the two first hinge blocks, and the side of each spring near the slider is fixedly connected to the two second hinge blocks. The two reinforcing components and the two first hinge blocks are mirror images of each other.
[0006] Furthermore, the transfer unit includes a moving component disposed at the bottom of the base; and a support component, wherein a plurality of support components are disposed within the base and are arranged in an array.
[0007] Furthermore, the power assembly includes two sliders 2 slidably connected to the inner wall of the base, the tops of the two sliders 2 being fixedly connected to two sliders 1 respectively, and a power component is provided inside the base for driving the two sliders 2 to move closer to each other. The power component includes a bidirectional threaded rod rotatably connected to the inner wall of the base, the bidirectional threaded rod passing through the two sliders 2, and the outer wall of the bidirectional threaded rod being threadedly connected to the two sliders 2. A motor is fixedly connected to the right side of the base, and the output shaft of the motor is fixedly connected to the bidirectional threaded rod through a coupling. The motor drives the two sliders 2 to move closer to each other through the bidirectional threaded rod.
[0008] Furthermore, the movable component includes a bracket 1 fixedly connected to the bottom of the base, with several casters fixedly connected to the bottom of the bracket 1. A bracket 2 is disposed inside the base, and a lifting component is disposed at the bottom of the bracket 2. The bracket 2 is located above the bracket 1. The lifting component includes two hinge blocks 3 disposed below the bracket 1. The outer wall of the upper hinge block 3 is hinged to the bracket 2, and the outer wall of the lower hinge block 3 is hinged to the bracket 1. An electric telescopic rod is fixedly connected to the top of the lower hinge block 3, and the output end of the electric telescopic rod is fixedly connected to the upper hinge block 3. The lifting component is used to control the lifting of the bracket 2.
[0009] Furthermore, the support assembly includes several limiting plates fixedly connected to the inner wall of bracket one. The tops of the limiting plates are fixedly connected to the base, and the outer walls of the limiting plates are slidably connected to bracket two. A limiting rod two is fixedly connected to the inner wall of bracket two. The outer wall of the limiting rod two is slidably connected to the limiting plates. A support member is provided at the bottom of the limiting rod two. The limiting plates are circumferentially distributed. The support member includes a support leg slidably connected to the inner wall of the limiting plates. The bottom of the support leg extends to the outside of bracket one. The outer wall of the support leg is slidably connected to bracket one. The outer wall of the limiting rod two is slidably connected to the support leg. A spring two is provided inside the support leg. The top of the spring two is fixedly connected to the limiting rod two, and the bottom of the spring two is fixedly connected to the support leg.
[0010] This utility model has the following beneficial effects: 1. By setting up a clamping part, during clamping, the power component drives the relevant components to bring the two reinforcing components closer to each other, so that the metal forging is centered. The jaws first contact the metal forging and then receive a reaction force. Through the hinge block, the limit rod slides into the corresponding hinge block, causing the hinge block to deflect and the spring to deform. Subsequently, under the action of the spring, the jaws complete the clamping action of the metal forging, which can stably clamp the metal forging and prevent the metal forging from shaking and rolling off during the transfer process due to unstable clamping. This prevents the metal forging from hitting the ground and causing damage, thus ensuring the safety of the metal forging during the transfer process. 2. By setting up a transfer unit, the entire device can be moved by the casters during transfer. The lifting component drives the second bracket to move up and down under the action of the limit plate through the cooperation of the hinge block. When the second bracket moves, it drives the limit rod to slide, which in turn drives the support leg to move. After the support leg contacts the ground, the limit rod continues to move, causing the spring to deform. Finally, the support leg supports the equipment under the action of the spring. This not only enables the metal forging to be moved flexibly to the required position, but also provides stable support when the equipment does not need to move or when the clamping part is running, avoiding unnecessary movement of the equipment and providing convenience and stability for the transfer process of metal forging.
[0011] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description
[0012] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0013] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a partial cross-sectional view of the reinforcing component of this utility model; Figure 3 This is a partial cross-sectional view of the mobile component of this utility model; Figure 4 This is a partial cross-sectional view of the support component of this utility model; Figure 5 This utility model Figure 4 A magnified structural diagram of A in the diagram.
[0014] The attached diagram lists the components represented by each number as follows: 101. Base; 102. Metal forging; 2. Clamping part; 21. Reinforcing component; 211. Slider 1; 212. Gripper; 213. Hinge block 1; 214. Hinge block 2; 215. Limiting rod 1; 216. Spring 1; 22. Power component; 221. Slider 2; 222. Bidirectional threaded rod; 223. Motor; 3. Transfer part; 31. Moving component; 311. Bracket 1; 312. Caster wheel; 313. Bracket 2; 314. Hinge block 3; 315. Electric telescopic rod; 32. Support component; 321. Limiting plate; 322. Limiting rod 2; 323. Support leg; 324. Spring 2. Detailed Implementation
[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0016] Please see Figure 1-5 As shown, this utility model is an automated clamping and transfer device for metal forging, including a base 101 for placing a metal forging 102 thereon, and further including: a clamping part 2, which is installed inside the base 101; and a transfer part 3, which is disposed below the base 101.
[0017] The clamping part 2 includes a reinforcing component 21, of which two are provided and both are mounted on the top of the base 101; and a power component 22, which is disposed inside the base 101. The reinforcing component 21 includes a slider 211 slidably connected to the top of the base 101, and a gripper 212 slidably connected to the top of the base 101. The gripper 212 is located on the side of the slider 211 near the metal forging 102. Two hinge blocks 213 are hinged to the inner wall of the gripper 212, and a second hinge block 21 is hinged to the inner wall of the slider 211. 4. Each of the two hinge blocks 213 is fixedly connected to a limiting rod 215 on one side near the two hinge blocks 214. The two limiting rods 215 pass through the two hinge blocks 214 respectively, and their outer walls are slidably connected to the two hinge blocks 214. A spring 216 is fitted onto the outer wall of each limiting rod 215. The side of each spring 216 near the gripper 212 is fixedly connected to the two hinge blocks 213, and the side of each spring 216 near the slider 211 is fixedly connected to the two hinge blocks 214. The two reinforcing components 21 are mirror images of each other, and the two hinge blocks 213 are mirror images of each other. The power component 22 includes two sliders 221 slidably connected to the inner wall of the base 101. The tops of the two sliders 221 are fixedly connected to the two sliders 211 respectively. A power component is provided inside the base 101 to drive the two sliders 221 to move closer to each other. The power component includes a bidirectional threaded rod 222 rotatably connected to the inner wall of the base 101. The bidirectional threaded rod 222 passes through the two sliders 221, and the outer wall of the bidirectional threaded rod 222 is connected to the two sliders 211. 21. A threaded connection is provided. A motor 223 is fixedly connected to the right side of the base 101. The output shaft of the motor 223 is fixedly connected to the bidirectional threaded rod 222 via a coupling. The motor 223 drives two sliders 221 to move closer to each other via the bidirectional threaded rod 222. By setting the clamping part 2, the metal forging 102 can be stably clamped, avoiding the metal forging 102 from shaking and rolling off during the transfer process due to unstable clamping, and preventing the metal forging 102 from hitting the ground and causing damage, thereby ensuring the safety of the metal forging 102 during the transfer process.
[0018] The transfer unit 3 includes a moving component 31, which is disposed at the bottom of the base 101; and a support component 32, of which several are disposed, all located within the base 101 and arranged in an array. The moving component 31 includes a first bracket 311 fixedly connected to the bottom of the base 101, with several casters 312 fixedly connected to its bottom. A second bracket 313 is disposed within the base 101, with a lifting mechanism at its bottom. The second bracket 313 is positioned above the first bracket 311. The lowering component includes two hinge blocks 314 located below the first bracket 311. The outer wall of the upper hinge block 314 is hinged to the second bracket 313, and the outer wall of the lower hinge block 314 is hinged to the first bracket 311. An electric telescopic rod 315 is fixedly connected to the top of the lower hinge block 314, and the output end of the electric telescopic rod 315 is fixedly connected to the upper hinge block 314. The lowering component is used to control the raising and lowering of the second bracket 313. The support assembly 32 includes several limiting plates 321 fixedly connected to the inner wall of the first bracket 311, and several... The tops of the limiting plates 321 are all fixedly connected to the base 101. The outer walls of several limiting plates 321 are slidably connected to the bracket 2 313. The inner wall of the bracket 2 313 is fixedly connected to the limiting rod 2 322. The outer wall of the limiting rod 2 322 is slidably connected to several limiting plates 321. A support member is provided at the bottom of the limiting rod 2 322. Several limiting plates 321 are circumferentially distributed. The support member includes a support leg 323 slidably connected to the inner wall of several limiting plates 321. The bottom of the support leg 323 extends to the outside of the bracket 1 311. The outer wall of the support leg 323 is connected to the bracket 1 311. The first 311 is slidably connected, and the outer wall of the second limiting rod 322 is slidably connected to the support leg 323. The second spring 324 is provided inside the support leg 323. The top of the second spring 324 is fixedly connected to the second limiting rod 322, and the bottom of the second spring 324 is fixedly connected to the support leg 323. By setting the transfer part 3, the metal forging 102 can be flexibly moved to the required position, and it can also provide stable support when the equipment does not need to move or when the clamping part 2 is running, avoiding unnecessary movement of the equipment and providing convenience and stability for the transfer process of the metal forging 102.
[0019] It should be noted that the control of motor 223 and electric telescopic rod 315 in this application can both be achieved by using a program set in the control panel and inputting relevant parameters as needed for automated control. This control method can be achieved using existing technologies, such as PLC.
[0020] A specific application of this embodiment is as follows: In use, the metal forging 102 to be transferred can be placed on top of the base 101. Then, the motor 223 can be started, causing its output shaft to drive two sliders 221 closer together via the bidirectional threaded rod 222. At this time, the two sliders 211 will also move closer together, and the metal forging 102 will be centered by the two reinforcing components 21. During this process, the two grippers 212 will first contact the metal forging 102. Subsequently, the grippers 212 will be subjected to a reaction force, and through the hinge block 213, the limiting rod 215 will slide into the hinge block 214. At this time, the limiting rod 215 will cause the hinge block 214 to deflect. During this process, the spring 216 will compress and generate elastic force. When both grippers 212 are in contact with the metal forging 102, and the two sliders 211 are also in contact with the two grippers 212 respectively, under the action of the elastic force of the spring 216, the metal forging 102 will move closer together. The gripper 212 clamps the metal forging 102. After clamping, the metal forging 102 can be moved to the desired position via the caster wheel 312 through the base 101. When the base 101 does not need to be moved and when the clamping part 2 is running, the electric telescopic rod 315 can be activated to retract its output shaft. At this time, under the action of the two hinge blocks 314, the bracket 2 313 will move downward under the action of several limit plates 321. At this time, the bracket 2 313 will drive the limit rod 2 322 to slide within the limit plates 321. At this time, the support leg 323 will also descend and finally contact the ground. After contact, the limit rod 2 322 continues to descend. At this time, the limit rod 2 322 will slide into the limit plate 321, thereby squeezing the spring 2 324, compressing it and generating elastic force. Under the action of the elastic force of the spring 2 324, the support leg 323 will be pressed against the ground, thereby preventing the base 101 from moving unnecessarily.
[0021] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0022] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.
Claims
1. An automated clamping and transfer device for metal forging, comprising a base (101) for placing a metal forging (102) thereon, characterized in that, Also includes: Clamping part (2), said clamping part (2) is installed inside the base (101); The transfer unit (3) is disposed below the base (101); The clamping part (2) includes a reinforcing component (21), and two reinforcing components (21) are provided, both of which are installed on the top of the base (101); as well as A power assembly (22) is disposed within a base (101); The reinforcing component (21) includes a slider (211) slidably connected to the top of the base (101). A gripper (212) is slidably connected to the top of the base (101). The gripper (212) is located on the side of the slider (211) near the metal forging (102). Two hinge blocks (213) are hinged to the inner wall of the gripper (212). A second hinge block (214) is hinged to the inner wall of the slider (211). Each of the two hinge blocks (213) is fixedly connected to the side of the two hinge blocks (214) near the two hinge blocks (214). Limiting rod 1 (215), the two limiting rods 1 (215) respectively pass through the two hinge blocks 2 (214), the outer walls of the two limiting rods 1 (215) are slidably connected to the two hinge blocks 2 (214), the outer walls of the two limiting rods 1 (215) are each sleeved with a spring 1 (216), the side of the two springs 1 (216) near the gripper (212) is fixedly connected to the two hinge blocks 1 (213), and the side of the two springs 1 (216) near the slider 1 (211) is fixedly connected to the two hinge blocks 2 (214); Among them, the two reinforcement components (21) are mirror images of each other, and the two hinge blocks (213) are mirror images of each other.
2. The automated clamping and transfer equipment for metal forging according to claim 1, characterized in that, The transfer unit (3) includes a moving component (31) disposed at the bottom of the base (101); and Support components (32), a plurality of which are provided, and all of the plurality of support components (32) are located within the base (101); Among them, several support components (32) are arranged in an array.
3. The automated clamping and transfer equipment for metal forging according to claim 2, characterized in that, The power assembly (22) includes two sliders (221) that are slidably connected to the inner wall of the base (101). The tops of the two sliders (221) are respectively fixedly connected to two sliders (211). The base (101) is provided with a power component. The power component is used to drive the two sliders (221) to move closer to each other.
4. The automated clamping and transfer equipment for metal forging according to claim 3, characterized in that, The moving component (31) includes a bracket (311) fixedly connected to the bottom of the base (101), a plurality of casters (312) fixedly connected to the bottom of the bracket (311), a bracket (313) is provided inside the base (101), and a lifting component is provided at the bottom of the bracket (313). Among them, the second support (313) is located above the first support (311).
5. The automated clamping and transfer equipment for metal forging according to claim 4, characterized in that, The support assembly (32) includes a plurality of limiting plates (321) fixedly connected to the inner wall of the first bracket (311). The top of each of the limiting plates (321) is fixedly connected to the base (101). The outer walls of each of the limiting plates (321) are slidably connected to the second bracket (313). The inner wall of the second bracket (313) is fixedly connected to a second limiting rod (322). The outer wall of the second limiting rod (322) is slidably connected to the plurality of limiting plates (321). The bottom of the second limiting rod (322) is provided with a support member. Among them, several limiting plates (321) are distributed in a circle.
6. The automated clamping and transferring equipment for metal forging according to claim 5, characterized in that, The power component includes a bidirectional threaded rod (222) rotatably connected to the inner wall of the base (101). The bidirectional threaded rod (222) passes through two sliders (221). The outer wall of the bidirectional threaded rod (222) is threadedly connected to the two sliders (221). A motor (223) is fixedly connected to the right side of the base (101). The output shaft of the motor (223) is fixedly connected to the bidirectional threaded rod (222) through a coupling. Among them, the motor (223) drives the two sliders (221) to move closer to each other through the bidirectional threaded rod (222).
7. The automated clamping and transfer equipment for metal forging according to claim 6, characterized in that, The lifting component includes two hinge blocks (314) located below the first bracket (311). The outer wall of the upper hinge block (314) is hinged to the second bracket (313), and the outer wall of the lower hinge block (314) is hinged to the first bracket (311). An electric telescopic rod (315) is fixedly connected to the top of the lower hinge block (314), and the output end of the electric telescopic rod (315) is fixedly connected to the upper hinge block (314). Among them, the lifting component is used to control the lifting of the second bracket (313).
8. The automated clamping and transfer equipment for metal forging according to claim 7, characterized in that, The support includes a support leg (323) that is slidably connected to the inner wall of a plurality of limiting plates (321). The bottom of the support leg (323) extends to the outside of the first bracket (311). The outer wall of the support leg (323) is slidably connected to the first bracket (311). The outer wall of the second limiting rod (322) is slidably connected to the support leg (323). A second spring (324) is provided inside the support leg (323). Among them, the top of the second spring (324) is fixedly connected to the second limiting rod (322), and the bottom of the second spring (324) is fixedly connected to the support leg (323).