A quick installation device for outside locking pull rivets

CN224824412UActive Publication Date: 2026-10-09JINGJIANG HENGFENG RIVET MFR
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Patent Information

Application Number
CN202522354502.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-06
Publication Date
2026-10-09
Estimated Expiration
2035-11-06

AI Technical Summary

Technical Problem

[0003]现有铆钉枪主要通过手动上钉,即用手拿着铆钉将铆钉的尾部插入枪头内锁紧,对于同规格的金属板材、管材需要重复紧固铆接时,手动上钉效率不高,而且作业员容易疲劳

Benefits of technology

本实用新型通过收卷组件、推料块和连接绳的协同工作,实现了铆钉的自动连续供给,替代了传统繁琐低效的手动上钉方式,通过拉力传感器能够实时监测铆钉是否推送到位,当铆钉到位时通过拉力变化精确控制微型电机的启停,确保铆钉能准确地停留在待命位置,极大地缩短了单次铆接的辅助时间,提高了整体作业效率和生产节拍,适用于大批量、重复性的铆接任务。

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Abstract

The utility model discloses a kind of outside lock wire drawing rivet quick installation device, including storage box, the inside movable setting of storage box has pusher block, storage box side is fixedly connected with installation box, winding assembly is provided in the inside of installation box, winding assembly is connected with two connecting ropes, the other side of storage box is fixedly connected with mounting bracket, the left and right side of mounting bracket is symmetrically distributed fixedly connected with two mounting plates, the side of mounting plate is provided with connecting assembly, the top surface of mounting bracket is provided with pusher assembly. The utility model realizes the automatic continuous feeding of rivet by the synergic working of winding assembly, pusher block and connecting rope, replaces traditional complicated inefficient manual rivet feeding mode, whether rivet is pushed in place by tension sensor in real time monitoring, ensure that rivet can accurately stay in standby position, greatly shorten the auxiliary time of single riveting, improve overall operation efficiency and production rhythm.
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Description

Technical Field

[0001] This utility model relates to the field of rivet technology, specifically to a quick installation device for external locking wire-drawing rivets. Background Technology

[0002] Brush rivets, also known as cup-type blind rivets, are structural blind rivets. After riveting, the broken part of the rivet core will be turned inside the groove of the rivet body, locking the rivet core. Brush rivets are divided into two types: internal locking and external locking. External locking brush rivets are suitable for industries such as automotive, electronics, and electrical cabinets, and are used for riveting various thin plates.

[0003] Existing rivet guns mainly use manual rivet insertion, which involves holding the rivet by hand and inserting the tail of the rivet into the gun head to lock it in place. When repeated fastening and riveting of metal sheets and pipes of the same specifications is required, manual rivet insertion is inefficient and can easily cause operator fatigue. Summary of the Invention

[0004] The purpose of this invention is to provide a quick installation device for external locking wire-pulling rivets to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a quick installation device for externally locking wire-pulling rivets, comprising a storage box, a pusher block movably disposed inside the storage box, an installation box fixedly connected to one side of the storage box, a winding assembly disposed inside the installation box, two connecting ropes connected to the winding assembly, an installation frame fixedly connected to the other side of the storage box, two installation plates fixedly connected symmetrically to the left and right sides of the installation frame, a connecting assembly disposed on the side of the installation plate, and a pusher assembly disposed on the top surface of the installation frame.

[0006] Preferably, the winding assembly includes a micro motor and a winding wheel. The micro motor is fixedly connected to the inner wall of the mounting box. One end of the winding wheel is fixedly connected to the output shaft of the micro motor. The end of the winding wheel away from the micro motor is rotatably connected to the inner wall of the mounting box. One end of the two connecting ropes is fixedly connected to the inner side of the winding wheel.

[0007] Preferably, the connecting assembly includes a tension sensor, a U-shaped frame, and a rotating wheel. The tension sensor is fixedly connected to the side of the mounting plate, the U-shaped frame is fixedly connected to the side of the tension sensor away from the mounting plate, the rotating wheel is rotatably connected to the inner wall of the U-shaped frame, and the connecting rope is wound around the inner side of the rotating wheel.

[0008] Preferably, the pushing assembly includes an electric telescopic rod and a pushing cylinder. The electric telescopic rod is fixedly connected to the top surface of the mounting frame, and the pushing cylinder is fixedly connected to the telescopic end of the electric telescopic rod. Two through slots are provided on the front and rear sides of the pushing cylinder.

[0009] Preferably, the storage box has two sliding grooves on its left and right sides, and a switch is fixedly connected to the top surface of the storage box.

[0010] Preferably, the pusher block has two through holes at its left and right ends, and the end of the connecting rope away from the winding wheel is fixedly connected to the inside of the through holes.

[0011] Preferably, the mounting box has a detachable inspection cover on the side away from the storage box, and the mounting frame has a cover plate hinged on the side away from the storage box.

[0012] Preferably, a battery and a control panel are fixedly connected to the inner side wall of the mounting box.

[0013] Compared with the prior art, the beneficial effects of this utility model are: This invention achieves automatic and continuous rivet supply through the coordinated operation of the winding assembly, the pusher block, and the connecting rope, replacing the traditional cumbersome and inefficient manual rivet feeding method. The tension sensor can monitor in real time whether the rivet is pushed into place. When the rivet is in place, the start and stop of the micro motor are precisely controlled by the change of tension to ensure that the rivet can accurately stay in the standby position. This greatly shortens the auxiliary time of a single riveting, improves the overall work efficiency and production cycle, and is suitable for large-volume, repetitive riveting tasks. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a cross-sectional view of the storage box of this utility model; Figure 3 This is a schematic diagram of the internal structure of the mounting box of this utility model; Figure 4 This is a schematic diagram of the connection component structure of this utility model; Figure 5 This is a partial structural schematic diagram of the present invention.

[0015] In the diagram: 1. Storage box; 2. Push block; 3. Mounting box; 4. Rewinding assembly; 41. Micro motor; 42. Rewinding wheel; 5. Connecting rope; 6. Mounting frame; 7. Mounting plate; 8. Connecting assembly; 81. Tension sensor; 82. U-shaped frame; 83. Rotary wheel; 9. Pushing assembly; 91. Electric telescopic rod; 92. Pushing cylinder; 10. Switch; 11. Battery; 12. Control panel. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0017] Please see Figure 1-5 This utility model provides a technical solution: a quick installation device for external locking wire drawing rivets, including a storage box 1, a pusher block 2 movably installed inside the storage box 1, an installation box 3 installed on one side of the storage box 1 by bolts, a winding assembly 4 installed inside the installation box 3, an installation frame 6 installed on the other side of the storage box 1 by bolts, two installation plates 7 symmetrically distributed and installed on the left and right sides of the installation frame 6 by bolts, a connecting assembly 8 installed on the side of the installation plate 7, and a pusher assembly 9 installed on the top surface of the installation frame 6.

[0018] The winding assembly 4 includes a micro motor 41 and a winding wheel 42. The micro motor 41 is bolted to the inner wall of the mounting box 3. One end of the winding wheel 42 is mounted on the output shaft of the micro motor 41 via a coupling. The end of the winding wheel 42 away from the micro motor 41 is rotatably connected to the inner wall of the mounting box 3 via a bearing. One end of the two connecting ropes 5 is attached to the inner side of the winding wheel 42.

[0019] The connecting assembly 8 includes a tension sensor 81, a U-shaped frame 82, and a rotating wheel 83. The tension sensor 81 is bolted to the side of the mounting plate 7. The U-shaped frame 82 is bolted to the side of the tension sensor 81 away from the mounting plate 7. The rotating wheel 83 is rotatably connected to the inner wall of the U-shaped frame 82 by a pin. The connecting rope 5 is wound and installed inside the rotating wheel 83.

[0020] The material pushing assembly 9 includes an electric telescopic rod 91 and a material pushing cylinder 92. The electric telescopic rod 91 is bolted to the top surface of the mounting frame 6, and the material pushing cylinder 92 is bolted to the telescopic end of the electric telescopic rod 91. Two through slots are opened on the front and rear sides of the material pushing cylinder 92.

[0021] The storage box 1 has two sliding grooves on its left and right sides, and the switch 10 is installed on the top surface of the storage box 1 by bolts.

[0022] Two through holes are opened at the left and right ends of the pusher block 2, and the end of the connecting rope 5 away from the winding wheel 42 is tied to the inside of the through hole.

[0023] The mounting box 3 is detachably connected to the side away from the storage box 1 by bolts with an inspection cover. The mounting frame 6 is hinged to the side away from the storage box 1 with a cover plate, and the cover plate is snapped into the mounting frame 6.

[0024] The battery 11 and control panel 12 are mounted on the inner wall of the mounting box 3 by bolts. The control panel 12 integrates switches and programmable controllers that are compatible with various electronic components. It is electrically connected to the micro motor 41, tension sensor 81, and switch 10 through wires. The battery 11 provides power to the entire device. It can operate various switches to control the opening and closing of the micro motor 41. The above electronic components are all existing technologies. Their specific structures, working principles and electrical connections are not described in detail here.

[0025] Working Principle: In use, the device is fixed to an external displacement mechanism, such as a reciprocating screw or robotic arm, via the mounting bracket 6 for precise positioning. The operator opens the cover plate on the side of the mounting bracket 7 and places the external locking rivets into the storage box 1. A signal is transmitted from switch 10 to control panel 12, which starts the micro motor 41. The micro motor 41 drives the winding wheel 42 to rotate, tightening the connecting rope 5. The connecting rope 5, through the rotating wheel 83 and tension sensor 81, pulls the pusher block 2 forward. The pusher block 2 pushes the entire row of rivets along the groove inside the storage box 1 until the foremost rivet abuts against the cover plate on the side of the mounting bracket 6. The tension sensor 81 detects that the tension has reached a certain value and transmits a signal to control panel 12. Control panel 12 then stops the micro motor 41 and starts the electric telescopic rod 91. 1. The pusher cylinder 92 extends, contacts the locking ring of the rivet, and pushes the rivet into the rivet hole. Then, the electric telescopic rod 91 drives the pusher cylinder 92 to retract. At the same time, the tension sensor 81 detects the decrease in tension and transmits a signal to the control panel 12. The control panel 12 starts the micro motor 41, which drives the winding wheel 42 to rotate. The winding wheel 42 rotates the connecting rope, and at the same time, the connecting rope 5 drives the pusher block 2 to move, so that the pusher block 2 pushes the rivet inside the storage box 1 forward. The rivet shank of the foremost rivet passes through the through groove on the side of the pusher cylinder 92 until the rivet abuts against the cover plate on the side of the mounting frame 6. The mounting frame 7 is aligned with the next rivet hole. The above operation is repeated, so that the rivet can be quickly installed into the rivet hole. The displacement mechanism drives the whole device to move, thereby realizing automated rivet installation. This utility model has the advantages of being easy to use and having good performance.

[0026] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0027] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A quick-installation device for externally locking wire-drawing rivets, comprising a storage box (1), characterized in that: The storage box (1) is movably provided with a pusher block (2) inside. The storage box (1) is fixedly connected to a mounting box (3) on one side. The mounting box (3) is provided with a winding assembly (4) inside. The winding assembly (4) is connected to two connecting ropes (5). The storage box (1) is fixedly connected to a mounting frame (6) on the other side. The mounting frame (6) is symmetrically distributed with two mounting plates (7) fixedly connected on the left and right sides. The mounting plates (7) are provided with connecting assemblies (8) on their sides. The mounting frame (6) is provided with a pusher assembly (9) on its top surface.

2. The quick installation device for an externally locking wire-drawing rivet according to claim 1, characterized in that: The winding assembly (4) includes a micro motor (41) and a winding wheel (42). The micro motor (41) is fixedly connected to the inner wall of the mounting box (3). One end of the winding wheel (42) is fixedly connected to the output shaft of the micro motor (41). The end of the winding wheel (42) away from the micro motor (41) is rotatably connected to the inner wall of the mounting box (3). One end of each of the two connecting ropes (5) is fixedly connected to the inside of the winding wheel (42).

3. The quick installation device for an externally locking wire-drawing rivet according to claim 1, characterized in that: The connecting assembly (8) includes a tension sensor (81), a U-shaped frame (82), and a rotating wheel (83). The tension sensor (81) is fixedly connected to the side of the mounting plate (7). The U-shaped frame (82) is fixedly connected to the side of the tension sensor (81) away from the mounting plate (7). The rotating wheel (83) is rotatably connected to the inner wall of the U-shaped frame (82). The connecting rope (5) is wrapped around the inner side of the rotating wheel (83).

4. The quick installation device for an externally locking wire-drawing rivet according to claim 1, characterized in that: The pushing assembly (9) includes an electric telescopic rod (91) and a pushing cylinder (92). The electric telescopic rod (91) is fixedly connected to the top surface of the mounting frame (6), and the pushing cylinder (92) is fixedly connected to the telescopic end of the electric telescopic rod (91). The pushing cylinder (92) has two through slots on its front and rear sides.

5. The quick installation device for an externally locking wire-drawing rivet according to claim 1, characterized in that: The storage box (1) has two sliding grooves on its left and right sides, and a switch (10) is fixedly connected to the top surface of the storage box (1).

6. The quick installation device for an externally locking wire-drawing rivet according to claim 1, characterized in that: The pusher block (2) has two through holes at its left and right ends, and the connecting rope (5) is fixedly connected to the inside of the through holes at one end away from the winding wheel (42).

7. The quick installation device for an externally locking wire-drawing rivet according to claim 1, characterized in that: The mounting box (3) has a detachable inspection cover on the side away from the storage box (1), and the mounting frame (6) has a cover plate hinged on the side away from the storage box (1).

8. The quick installation device for an externally locking wire-drawing rivet according to claim 1, characterized in that: The inner wall of the mounting box (3) is fixedly connected to a storage battery (11) and a control panel (12).