A die-casting mould for producing a metal lamp housing
Patent Information
- Application Number
- CN202521370428.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-01
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-07-01
AI Technical Summary
[0003]现有的灯壳压铸装置,由于现有灯壳的金属外壳较为复杂,在完成压铸后续进行脱模作业,常见为人工手动脱模使用,但是在实际生产使用过程中,人工脱模的生产效率相对较低,影响压铸生产效率的同时,安全防护性能相对较为不足,且由于灯壳压铸较为细密复杂,可能由于上下模合模压铸时发生偏移,造成压铸瑕疵等情况,压铸防偏移保护能力相对较为不足,生产质量相对不够好,为此我们提出一种用于生产金属灯壳的压铸模具来解决上述问题
[0017]与现有技术相比,本实用新型提供了一种用于生产金属灯壳的压铸模具,具备以下有益效果:
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Figure CN224824483U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of lamp housing die casting mold technology, specifically a die casting mold for producing metal lamp housings. Background Technology
[0002] In existing LED lighting fixtures, the outer casing is mostly made of metal to improve heat dissipation. Furthermore, because LED lights generate high temperatures, manufacturers incorporate fin-like heat dissipation structures into the casing to reduce heat, making the external structure of the metal casing complex. Currently, the die-casting process for metal lamp housings generally uses a traditional fixed mold structure, requiring demolding after the die-casting is complete.
[0003] Existing lamp housing die-casting equipment often relies on manual demolding after the complex metal casing of existing lamp housings. However, manual demolding is relatively inefficient in actual production, affecting both production efficiency and safety. Furthermore, due to the intricate and complex nature of lamp housing die-casting, misalignment during mold closing can lead to defects. The anti-misalignment protection capability is insufficient, resulting in suboptimal production quality. Therefore, we propose a die-casting mold for producing metal lamp housings to address these issues. Utility Model Content
[0004] (a) Technical problems to be solved
[0005] To address the shortcomings of existing technologies, this utility model provides a die-casting mold for producing metal lamp housings, which features automated die-casting demolding, high demolding efficiency, no manual labor required, high safety, excellent anti-deviation capability, and superior die-casting quality.
[0006] (II) Technical Solution
[0007] To achieve the above objectives, this utility model provides the following technical solution: a die-casting mold for producing metal lamp housings, comprising a die-casting production table, wherein a support frame is provided on the top of the die-casting production table;
[0008] The top of the support frame is provided with a lifting die-casting cylinder. The output end of the lifting die-casting cylinder extends through the inside of the support frame and is fixedly connected to a lifting mounting plate. The bottom of the lifting mounting plate is bolted with a top die-casting mold. The center of the top of the die-casting production table is bolted with a bottom pressure mold. The edge of the lifting mounting plate is slidably connected to the rod of the support frame.
[0009] The bottom pressure mold has auxiliary mold openings on both sides of its top. The auxiliary mold openings are equipped with a movable spring and a compression push plate. The compression push plate is fixedly installed on the top of the movable spring, and the top of the compression push plate is higher than the top of the bottom pressure mold.
[0010] Preferably, the support frame includes four support columns and one support plate. The four support columns are installed at the four corners of the top of the die-casting production table. The tops of the four support columns are fixedly connected to the bottom of the support plate. The lifting die-casting cylinder is installed on the top of the support plate, and the bottom of the lifting die-casting cylinder penetrates the support plate.
[0011] Preferably, the four corners of the lifting mounting plate are slidably connected to four support columns, and the top die-casting mold is bolted and fixed to the bottom center of the lifting mounting plate.
[0012] Preferably, wear-resistant rings are fixedly installed at each of the four corners of the lifting mounting plate, and the four wear-resistant rings are slidably connected to the four support columns respectively.
[0013] Preferably, there are no fewer than two lifting die-casting cylinders, which are hydraulic cylinders, and the two lifting die-casting cylinders are evenly and symmetrically distributed on the top of the lifting mounting plate.
[0014] Preferably, the bottom of the movable spring is fixedly connected to the bottom of the auxiliary mold opening, the vertical height of the auxiliary mold opening is higher than the vertical height of the extrusion push plate, and the top of the extrusion push plate is provided with an anti-slip pad.
[0015] Preferably, the extrusion push-off plate is slidably connected to the inner side of the auxiliary mold opening, the extrusion push-off plate is inverted convex shape, and the top of the auxiliary mold opening is in contact with the top of the extrusion push-off plate.
[0016] (III) Beneficial Effects
[0017] Compared with the prior art, this utility model provides a die-casting mold for producing metal lamp housings, which has the following advantages:
[0018] 1. This die-casting mold for producing metal lamp housings has a support frame on top of the die-casting production table. The support frame supports and carries the lifting die-casting cylinder. A lifting mounting plate is fixedly installed at the bottom of the lifting die-casting cylinder. Running the lifting die-casting cylinder can drive the lifting mounting plate to rise and fall, thereby moving the top die-casting mold at the bottom of the lifting mounting plate closer to the bottom pressure mold, thus completing the die-casting forming of the metal lamp housing. The edge of the lifting mounting plate is engaged and slidable on the support frame, so that the top die-casting mold is not easily deviated during lifting and lowering. The die-casting accuracy is high, the die-casting quality is high, and the device has excellent anti-deviation ability and excellent die-casting quality.
[0019] 2. This die-casting mold for producing metal lamp housings has auxiliary mold openings on both sides of the top of the bottom pressure mold. Movable springs and extrusion push plates are installed inside the auxiliary mold openings. After die-casting, the top die-casting mold can extrude and push the extrusion push plates into the auxiliary mold openings. After die-casting is complete, the extrusion push plates are pushed upwards by the elastic force of the movable springs, extruding the metal lamp housing and achieving a demolding effect. This automates die-casting demolding, resulting in high demolding efficiency, no manual intervention, and high safety. Attached Figure Description
[0020] Figure 1 This is a frontal perspective three-dimensional schematic diagram of the structure of this utility model;
[0021] Figure 2 This is a three-dimensional sectional view of the structure of this utility model.
[0022] Figure 3 This is a three-dimensional view of the structure of this utility model from below;
[0023] Figure 4 This is a top-view perspective view of the connection structure between the bottom pressure mold and the auxiliary mold opening of this utility model.
[0024] Figure 5 This is a top-view perspective view of the connection structure between the movable spring and the compression push-off plate of this utility model.
[0025] In the diagram: 1. Die-casting production table; 2. Support frame; 21. Support column; 22. Support plate; 3. Lifting die-casting cylinder; 4. Lifting mounting plate; 5. Top die-casting mold; 6. Bottom pressure mold; 7. Auxiliary mold opening; 8. Movable spring; 9. Extrusion push plate; 10. Wear-resistant ring; 11. Anti-slip pad. Detailed Implementation
[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0027] Please see Figures 1 to 5 A die-casting mold for producing metal lamp housings includes a die-casting production table 1, with a support frame 2 on the top of the die-casting production table 1.
[0028] The top of the support frame 2 is provided with a lifting die-casting cylinder 3. The output end of the lifting die-casting cylinder 3 passes through the inside of the support frame 2 and is fixedly connected to a lifting mounting plate 4. The bottom of the lifting mounting plate 4 is bolted to a top die-casting mold 5. The center of the top of the die-casting production table 1 is bolted to a bottom pressure mold 6. The edge of the lifting mounting plate 4 is slidably connected to the rod of the support frame 2.
[0029] The bottom pressure mold 6 has auxiliary mold openings 7 on both sides of the top. The auxiliary mold openings 7 are equipped with a movable spring 8 and a compression push plate 9. The compression push plate 9 is fixedly installed on the top of the movable spring 8. The top of the compression push plate 9 is higher than the top of the bottom pressure mold 6.
[0030] The beneficial effects of this solution are as follows: A support frame 2 is provided on the top of the die-casting production table 1. The support frame 2 can support and carry the lifting die-casting cylinder 3. A lifting mounting plate 4 is fixedly installed at the bottom of the lifting die-casting cylinder 3. Running the lifting die-casting cylinder 3 can drive the lifting mounting plate 4 to rise and fall, thereby driving the top die-casting mold 5 at the bottom of the lifting mounting plate 4 to approach the bottom pressure mold 6, thereby completing the die-casting of the metal lamp shell. The edge of the lifting mounting plate 4 is engaged and slidable on the support frame 2, so that the top die-casting mold 5 is not easy to deviate when rising and falling, resulting in high die-casting accuracy and high die-casting quality.
[0031] The bottom pressure mold 6 has auxiliary mold openings 7 on both sides of the top. The auxiliary mold openings 7 are equipped with movable springs 8 and extrusion push plates 9. After the die casting mold is closed, the top die casting mold 5 can extrude and push the extrusion push plates 9 into the interior of the auxiliary mold openings 7. After the die casting is completed, the extrusion push plates 9 can be pushed upward by the elastic force of the movable springs 8. The extrusion push plates 9 can extrude the metal lamp shell, achieving the demolding effect. This makes the device achieve automated die casting demolding with high demolding efficiency, no manual labor required, high safety, excellent anti-deviation ability, and excellent die casting quality.
[0032] Furthermore, the support frame 2 includes four support columns 21 and a support plate 22. The four support columns 21 are installed at the four corners of the top of the die-casting production table 1. The top of the four support columns 21 is fixedly connected to the bottom of the support plate 22. The lifting die-casting cylinder 3 is installed on the top of the support plate 22. The bottom of the lifting die-casting cylinder 3 passes through the support plate 22.
[0033] By setting the support frame 2, which includes four support columns 21 and one support plate 22, the four support columns 21 can stably support the support plate 22, so that the support plate 22 can stably support the lifting die-casting cylinder 3, resulting in stable overall operation and uniform force distribution.
[0034] Furthermore, the four corners of the lifting mounting plate 4 are slidably connected to the four support columns 21, and the top die-casting mold 5 is bolted and fixed to the bottom center of the lifting mounting plate 4.
[0035] By setting the four corners of the lifting mounting plate 4 to be slidably connected to the four support columns 21, the lifting mounting plate 4 can always remain horizontal and stable during lifting and lowering, and is not easy to deviate or tilt, thus achieving high die-casting precision and excellent practicality.
[0036] Furthermore, wear-resistant rings 10 are fixedly installed at the four corners of the lifting mounting plate 4, and the four wear-resistant rings 10 are slidably connected to the four support columns 21 respectively.
[0037] By setting the wear-resistant ring 10, the lifting mounting plate 4 can be raised and lowered, and the wear-resistant ring 10 can play a role in preventing slippage and wear resistance on the support column 21. It has good wear protection effect, stable operation and excellent durability.
[0038] Furthermore, there are no fewer than two lifting die-casting cylinders 3, which are hydraulic cylinders, and the two lifting die-casting cylinders 3 are evenly and symmetrically distributed on the top of the lifting mounting plate 4.
[0039] By setting at least two lifting die-casting cylinders 3, the operation is stable and the force is even. The lifting die-casting cylinders 3 are hydraulic cylinders, which have high operating strength and good die-casting effect. The lifting die-casting cylinders 3 are symmetrically distributed, so that the lifting die-casting cylinders 3 can stably push the lifting mounting plate 4 to move up and down and press it down stably.
[0040] Furthermore, the bottom of the movable spring 8 is fixedly connected to the bottom of the auxiliary mold opening 7. The vertical height of the auxiliary mold opening 7 is higher than that of the extrusion push plate 9. The top of the extrusion push plate 9 is provided with an anti-slip pad 11.
[0041] By setting a movable spring 8 between the auxiliary mold opening 7 and the extrusion push plate 9, it can elastically rise and fall according to the pressure changes of the extrusion push plate 9. The vertical height of the auxiliary mold opening 7 is higher than that of the extrusion push plate 9, so that the extrusion push plate 9 can be completely stored inside the auxiliary mold opening 7, ensuring stable die casting and convenient demolding. The anti-slip pad 11 plays an anti-slip role, making demolding convenient and practical.
[0042] Furthermore, the extrusion push-off plate 9 is slidably connected to the inner side of the auxiliary mold opening 7. The extrusion push-off plate 9 is inverted convex shape, and the top of the auxiliary mold opening 7 is in contact with the top of the extrusion push-off plate 9.
[0043] By setting the extrusion push plate 9 to be inverted convex shape, it can stably fit the inner side of the auxiliary mold opening 7 when pressed. When subjected to force, the extrusion push plate 9 can squeeze the metal lamp shell to complete the demolding. The structure is simple and demolding is convenient.
[0044] It should be noted that all the devices in this application are common devices on the market, and can be selected according to the needs of specific use. The circuit connection relationship of each device is a simple series and parallel connection circuit. There is no innovation in the circuit connection. Those skilled in the art can easily implement it. It belongs to the prior art and will not be described in detail.
[0045] Working principle: A support frame 2 is provided on the top of the die-casting production table 1. The support frame 2 can support and carry the lifting die-casting cylinder 3. A lifting mounting plate 4 is fixedly installed at the bottom of the lifting die-casting cylinder 3. Running the lifting die-casting cylinder 3 can drive the lifting mounting plate 4 to rise and fall, thereby driving the top die-casting mold 5 at the bottom of the lifting mounting plate 4 to approach the bottom pressure mold 6, thereby completing the die-casting of the metal lamp shell. The edge of the lifting mounting plate 4 is engaged and slidable on the support frame 2, so that the top die-casting mold 5 is not easy to deviate when rising and falling, resulting in high die-casting accuracy and high die-casting quality.
[0046] Auxiliary mold openings 7 are provided on both sides of the top of the bottom pressure mold 6. A movable spring 8 and a pressing push plate 9 are installed in the auxiliary mold opening 7. The pressing push plate 9 is slidably engaged in the auxiliary mold opening 7. When the top die-casting mold 5 and the bottom pressure mold 6 are closed, the top die-casting mold 5 can press and push the pressing push plate 9 into the interior of the auxiliary mold opening 7. After die-casting is completed, the pressing push plate 9 can be pushed upward by the elastic force of the movable spring 8. During the upward displacement, the pressing push plate 9 can push out the metal lamp shell that is attached to the bottom pressure mold 6, achieving the demolding effect. This makes the device achieve automated die-casting demolding with high demolding efficiency, no manual labor required, high safety, excellent anti-deviation ability, and excellent die-casting quality.
[0047] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0048] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A die-casting mold for producing metal lamp housings, comprising a die-casting production table (1), characterized in that: The die-casting production platform (1) is equipped with a support frame (2) on its top; The top of the support frame (2) is provided with a lifting die-casting cylinder (3). The output end of the lifting die-casting cylinder (3) extends through to the inside of the support frame (2) and is fixedly connected to a lifting mounting plate (4). The bottom of the lifting mounting plate (4) is bolted with a top die-casting mold (5). The center of the top of the die-casting production table (1) is bolted with a bottom pressure mold (6). The edge of the lifting mounting plate (4) is slidably connected to the rod of the support frame (2). The bottom pressure mold (6) has auxiliary mold openings (7) on both sides of its top. The auxiliary mold openings (7) are equipped with a movable spring (8) and a pressure pushing plate (9). The pressure pushing plate (9) is fixedly installed on the top of the movable spring (8). The top of the pressure pushing plate (9) is higher than the top of the bottom pressure mold (6).
2. The die-casting mold for producing metal lamp housings according to claim 1, characterized in that: The support frame (2) includes four support columns (21) and a support plate (22). The four support columns (21) are installed at the four corners of the top of the die casting production table (1). The top of the four support columns (21) is fixedly connected to the bottom of the support plate (22). The lifting die casting cylinder (3) is installed on the top of the support plate (22). The bottom of the lifting die casting cylinder (3) penetrates the support plate (22).
3. A die-casting mold for producing metal lamp housings according to claim 2, characterized in that: The four corners of the lifting mounting plate (4) are slidably connected to four support columns (21), and the top die-casting mold (5) is bolted and fixed to the bottom center of the lifting mounting plate (4).
4. A die-casting mold for producing metal lamp housings according to claim 2, characterized in that: Wear-resistant rings (10) are fixedly installed at the four corners of the lifting mounting plate (4), and the four wear-resistant rings (10) are slidably connected to the four support columns (21).
5. A die-casting mold for producing metal lamp housings according to claim 1, characterized in that: The number of the lifting die-casting cylinders (3) is not less than two. The lifting die-casting cylinders (3) are hydraulic cylinders. The two lifting die-casting cylinders (3) are evenly and symmetrically distributed on the top of the lifting mounting plate (4).
6. A die-casting mold for producing metal lamp housings according to claim 1, characterized in that: The bottom of the movable spring (8) is fixedly connected to the bottom of the auxiliary mold opening (7). The vertical height of the auxiliary mold opening (7) is higher than that of the extrusion push plate (9). The top of the extrusion push plate (9) is provided with an anti-slip pad (11).
7. A die-casting mold for producing metal lamp housings according to claim 1, characterized in that: The extrusion push plate (9) is slidably connected to the inner side of the auxiliary mold opening (7). The extrusion push plate (9) is inverted convex shape, and the top of the auxiliary mold opening (7) is in contact with the top of the extrusion push plate (9).