One-out-one forming die for magnesium alloy die-casting production bottom plate
Patent Information
- Application Number
- CN202522409404.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-13
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-11-13
AI Technical Summary
[0003]如图5所示,镁合金底板工件具有复杂的构型,采用一体成型的方式难以较高,脱模困难,采用分步成型的方式又会降低其生产效率
[0014]本实用新型相较于现有技术,其有益效果为:本实用新型在定模仁、定模成型槽、动模仁、动模成型槽、第一成型组件、第二成型组件和第三成型组件的共同作用下,实现对底板工件的一体成型,生产精度和生产效率高,通过定模板和动模板的分合模动作即可实现抽芯动作,结构简单可靠。
Smart Images

Figure CN224824502U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of die casting mold technology, specifically to a one-out-one forming mold for producing base plates of magnesium alloy die casting. Background Technology
[0002] Magnesium alloys are widely used in various fields due to their advantages such as low density, high strength, good shock absorption, and excellent electromagnetic shielding performance. Among them, die casting is one of the most important forming processes for magnesium alloys, and it is particularly suitable for producing complex, thin-walled, and high-precision parts, such as the base plates and housings of various equipment.
[0003] like Figure 5 As shown, magnesium alloy base plate workpieces have complex structures, making it difficult to achieve high yields using one-piece molding and demolding, while using step-by-step molding would reduce production efficiency.
[0004] Based on this, this utility model designs a one-out-one forming mold for producing base plates of magnesium alloy die casting to solve the above problems. Utility Model Content
[0005] In view of the above-mentioned shortcomings of the existing technology, this utility model provides a one-out-one forming mold for producing base plates of magnesium alloy die casting.
[0006] To achieve the above objectives, this utility model provides the following technical solution: A single-out forming mold for producing base plates of magnesium alloy die casting includes a fixed module and a moving module. The fixed module is fixedly connected to the fixed forming base plate of the die casting machine, and the moving module is fixedly connected to the moving forming base plate of the die casting machine. It also includes a die-casting molding mechanism, on which a die-casting molding mechanism for forming and demolding magnesium alloy base plate workpieces is connected. The die-casting molding mechanism includes a first molding component, a second molding component and a third molding component. A fixed mold core is fixedly connected to the lower end of the fixed module, and a mold forming groove is provided on the fixed mold core for forming the magnesium alloy base plate workpiece. The upper end of the moving module is fixedly connected to a moving mold core, and the moving mold core is provided with a moving mold forming groove for forming magnesium alloy base plate workpieces.
[0007] Furthermore, the fixed module is provided with a casting port for pouring molten metal.
[0008] Furthermore, four sets of limiting protrusions that insert into the moving mold core are fixedly connected at the four corners of the fixed mold core.
[0009] Furthermore, four sets of limiting posts that are fixedly connected to the four corners of the moving module and plugged into the fixed module are fixedly connected.
[0010] Furthermore, a first forming component for forming and demolding the first forming part of the magnesium alloy base plate workpiece is connected to the front end of the moving module, a second forming component for forming and demolding the second forming part of the magnesium alloy base plate workpiece is connected to the rear end of the moving module, and a third forming component for forming and demolding the third forming part of the magnesium alloy base plate workpiece is connected to the right end of the moving module.
[0011] Furthermore, the first forming component includes a first forming push cylinder, a first connecting frame, a first contouring push block, and a first limiting block. The outer shell of the first forming push cylinder is fixedly connected to the front end of the moving module through the first connecting frame. The output end of the first forming push cylinder is fixedly connected to the first contouring push block. The first contouring push block is used to perform forming operations on the first forming part of the magnesium alloy base plate workpiece. The first limiting block is fixedly connected to the inner wall of the front end of the moving module. The outer wall of the first contouring push block is slidably connected to the inner wall of the first limiting block.
[0012] Furthermore, the second forming component includes a second forming push cylinder, a second connecting frame, a second contour push block, and a second limiting block. The outer shell of the second forming push cylinder is fixedly connected to the rear end of the moving module through the second connecting frame. The output end of the second forming push cylinder is fixedly connected to the second contour push block. The second contour push block is used to perform forming operations on the second forming part of the magnesium alloy base plate workpiece. The second limiting block is fixedly connected to the inner wall of the rear end of the moving module. The outer wall of the second contour push block and the inner wall of the second limiting block are connected in a limiting sliding connection.
[0013] Furthermore, the third forming component includes a third forming push cylinder, a third connecting frame, a third copying push block, and a third limiting block. The outer shell of the third forming push cylinder is fixedly connected to the right end of the moving module through the third connecting frame. The output end of the third forming push cylinder is fixedly connected to the third copying push block. The third copying push block is used to perform forming operations on the third forming part of the magnesium alloy base plate workpiece. The third limiting block is fixedly connected to the inner wall of the right end of the moving module. The outer wall of the third copying push block is slidably connected to the inner wall of the third limiting block.
[0014] Compared with the prior art, the advantages of this utility model are as follows: Under the joint action of the fixed mold core, the fixed mold forming groove, the moving mold core, the moving mold forming groove, the first forming component, the second forming component and the third forming component, the base plate workpiece can be integrally formed, with high production accuracy and efficiency. The core pulling action can be achieved by the opening and closing action of the fixed template and the moving template, and the structure is simple and reliable. Attached Figure Description
[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0016] Figure 1 This is a perspective view of a single-out forming mold for producing a magnesium alloy die-casting base plate according to the present invention. Figure 2 This is a front view of a single-out forming mold used for die-casting base plates of magnesium alloy according to this utility model; Figure 3 This is a structural diagram of a module; Figure 4 This is a structural diagram of the active module; Figure 5 This is a structural schematic diagram of a magnesium alloy base plate workpiece; Figure 6 This is a schematic diagram of the structure of the first molding component; Figure 7 This is a schematic diagram of the structure of the second molding component; Figure 8 This is a schematic diagram of the third molding component.
[0017] The labels in the diagram represent: 1. Fixed module; 11. Fixed mold core; 12. Fixed mold forming groove; 13. Limiting protrusion; 14. Casting gate; 2. Moving module; 21. Moving mold core; 22. Moving mold forming groove; 23. Limiting post; 3. Die casting forming mechanism; 31. First forming component; 311. First forming push cylinder; 312. First connecting frame; 313. First copying push block; 314. First limiting block; 32. Second forming component; 321. Second forming push cylinder; 322. Second connecting frame; 323. Second copying push block; 324. Second limiting block; 33. Third forming component; 331. Third forming push cylinder; 332. Third connecting frame; 333. Third copying push block; 334. Third limiting block; 4. Magnesium alloy base plate workpiece; 41. First forming part; 42. Second forming part; 43. Third forming part. Detailed Implementation
[0018] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.
[0019] The terms "left," "right," "front," "back," "up," and "down" used in the following description refer to the orientation from the perspective of the front view.
[0020] Example 1: In some embodiments, please refer to the accompanying drawings. Figures 1-8 A single-out forming mold for producing base plates of magnesium alloy die casting includes a fixed module 1 and a moving module 2. The fixed module 1 is fixedly connected to the fixed shape base plate of the die casting machine, and the moving module 2 is fixedly connected to the moving shape base plate of the die casting machine. It also includes a die casting forming mechanism 3. The fixed module 1 is provided with a casting port 14 for pouring molten metal. The lower end of the fixed module 1 is fixedly connected to a fixed mold core 11, and the fixed mold core 11 is provided with a fixed mold forming groove 12 for forming the magnesium alloy base plate workpiece 4. The upper end of the moving module 2 is fixedly connected to the moving mold core 21, and the moving mold core 21 is provided with a moving mold forming groove 22 for forming the magnesium alloy base plate workpiece 4. The fixed module 1 is connected to a die-casting forming mechanism 3 for forming and demolding the magnesium alloy base plate workpiece 4.
[0021] Four sets of limiting protrusions 13 are fixedly connected at the four corners of the fixed mold core 11 and are inserted into the moving mold core 21.
[0022] Four sets of limiting posts 23, which are inserted into the fixed module 1, are fixedly connected at the four corners of the moving module 2.
[0023] The lower edge of the limiting protrusion 13 and the upper edge of the limiting post 23 are provided with chamfers to serve as guides.
[0024] The die-casting molding mechanism 3 includes a first molding component 31, a second molding component 32, and a third molding component 33. The first molding component 31, which is used to perform molding and demolding operations on the first molding part 41 of the magnesium alloy base plate workpiece 4, is connected to the front end of the moving module 2. The second molding component 32, which is used to perform molding and demolding operations on the second molding part 42 of the magnesium alloy base plate workpiece 4, is connected to the rear end of the moving module 2. The third molding component 33, which is used to perform molding and demolding operations on the third molding part 43 of the magnesium alloy base plate workpiece 4, is connected to the right end of the moving module 2.
[0025] In this utility model, the operation of the die casting machine causes the moving module 2 to move towards the fixed module 1. During the movement, the limiting protrusion 13 is inserted into the moving mold core 21, and the limiting post 23 is inserted into the fixed module 1 until the fixed mold core 11 and the moving mold core 21 abut against each other. At this time, the fixed mold forming groove 12 and the moving mold forming groove 22 form a cavity. Subsequently, the first forming component 31, the second forming component 32, and the third forming component 33 are inserted into the cavity to seal it. The injection mechanism of the die casting machine injects molten metal into the cavity through the casting port 14. Under the combined action of the cavity, the first forming component 31, the second forming component 32, and the third forming component 33, the forming operation of the first forming part 41, the second forming part 42, and the third forming part 43 of the magnesium alloy base plate workpiece 4 can be realized. After the molten metal is filled, the injection mechanism of the die casting machine will maintain the pressure for a period of time until the molten metal in the forming cavity solidifies. Then, the first forming component 31, the second forming component 32, and the third forming component 33 are reset, that is, the first forming component 31, the second forming component 32, and the third forming component 33 are respectively separated from the first forming part 41, the second forming part 42, and the third forming part 43 of the magnesium alloy base plate workpiece 4. The operation of the die casting machine causes the moving module 2 to separate from the fixed module 1. The magnesium alloy base plate workpiece 4 remains in the moving mold forming groove 22. The ejection mechanism of the die casting machine ejects the magnesium alloy base plate workpiece 4 from the moving mold forming groove 22.
[0026] The first forming component 31 includes a first forming push cylinder 311, a first connecting frame 312, a first copying push block 313, and a first limiting block 314. The outer shell of the first forming push cylinder 311 is fixedly connected to the front end of the moving module 2 through the first connecting frame 312. The output end of the first forming push cylinder 311 is fixedly connected to the first copying push block 313. The first copying push block 313 is used to perform forming operations on the first forming part 41 of the magnesium alloy base plate workpiece 4. The first limiting block 314 is fixedly connected to the inner wall of the front end of the moving module 2. The outer wall of the first copying push block 313 is slidably connected to the inner wall of the first limiting block 314.
[0027] The second forming component 32 includes a second forming push cylinder 321, a second connecting frame 322, a second contour push block 323, and a second limiting block 324. The outer shell of the second forming push cylinder 321 is fixedly connected to the rear end of the moving module 2 through the second connecting frame 322. The output end of the second forming push cylinder 321 is fixedly connected to the second contour push block 323. The second contour push block 323 is used to perform forming operations on the second forming part 42 of the magnesium alloy base plate workpiece 4. The second limiting block 324 is fixedly connected to the inner wall of the rear end of the moving module 2. The outer wall of the second contour push block 323 is slidably connected to the inner wall of the second limiting block 324.
[0028] The third forming component 33 includes a third forming push cylinder 331, a third connecting frame 332, a third copying push block 333, and a third limiting block 334. The outer shell of the third forming push cylinder 331 is fixedly connected to the right end of the moving module 2 through the third connecting frame 332. The output end of the third forming push cylinder 331 is fixedly connected to the third copying push block 333. The third copying push block 333 is used to perform forming operations on the third forming part 43 of the magnesium alloy base plate workpiece 4. The third limiting block 334 is fixedly connected to the inner wall of the right end of the moving module 2. The outer wall of the third copying push block 333 is slidably connected to the inner wall of the third limiting block 334.
[0029] In this utility model, when the fixed mold core 11 and the moving mold core 21 come into contact, the first forming push cylinder 311 on the first connecting frame 312 is activated, and with the cooperation of the first limiting block 314, it pushes the first copying push block 313 to move into the cavity. At the same time, the second forming push cylinder 321 on the second connecting frame 322 is activated, and with the cooperation of the second limiting block 324, it pushes the second copying push block 323 to move into the cavity. At the same time, the third forming push cylinder 331 on the third connecting frame 332 is activated, and with the cooperation of the third limiting block 334, it pushes the third copying push block 333 to move into the cavity. After a closed cavity is formed, the first forming push cylinder 311, the second forming push cylinder 321 and the third forming push cylinder 331 are closed. After the molten metal in the cavity solidifies, the first forming push cylinder 311, the second forming push cylinder 321, and the third forming push cylinder 331 are activated, driving the first copying push block 313, the second copying push block 323, and the third copying push block 333 to reset. This causes the first copying push block 313, the second copying push block 323, and the third copying push block 333 to detach from the first forming part 41, the second forming part 42, and the third forming part 43. Under the combined action of the cavity, the first copying push block 313, the second copying push block 323, and the third copying push block 333, the forming operation of the first forming part 41, the second forming part 42, and the third forming part 43 of the magnesium alloy base plate workpiece 4 can be realized.
[0030] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions will not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.
Claims
1. A single-out forming mold for producing base plates of magnesium alloy die casting, comprising a fixed module (1) and a moving module (2), wherein the fixed module (1) is fixedly connected to the fixed forming base plate of the die casting machine, and the moving module (2) is fixedly connected to the moving forming base plate of the die casting machine, characterized in that: It also includes a die casting forming mechanism (3), on which a die casting forming mechanism (3) for forming and demolding magnesium alloy base plate workpiece (4) is connected. The die casting forming mechanism (3) includes a first forming component (31), a second forming component (32) and a third forming component (33). The lower end of the fixed module (1) is fixedly connected to the fixed mold core (11), and the fixed mold core (11) is provided with a fixed mold forming groove (12) for forming the magnesium alloy base plate workpiece (4). The upper end of the moving module (2) is fixedly connected to the moving mold core (21), and the moving mold core (21) is provided with a moving mold forming groove (22) for forming the magnesium alloy base plate workpiece (4).
2. The single-out forming mold for producing base plates of magnesium alloy die casting according to claim 1, characterized in that, The fixed module (1) is provided with a casting port (14) for pouring molten metal.
3. The single-out forming mold for producing base plates of magnesium alloy die casting according to claim 2, characterized in that, Four sets of limiting protrusions (13) that are inserted into the moving mold core (21) are fixedly connected at the four corners of the fixed mold core (11).
4. The single-out forming mold for producing base plates of magnesium alloy die casting according to claim 3, characterized in that, The four corners of the moving module (2) are fixedly connected with four sets of limiting posts (23) that are inserted into the fixed module (1).
5. The single-out forming mold for producing base plates of magnesium alloy die casting according to claim 4, characterized in that, The first forming component (31) for forming and demolding the first forming part (41) of the magnesium alloy base plate workpiece (4) is connected to the front end of the moving module (2), the second forming component (32) for forming and demolding the second forming part (42) of the magnesium alloy base plate workpiece (4) is connected to the rear end of the moving module (2), and the third forming component (33) for forming and demolding the third forming part (43) of the magnesium alloy base plate workpiece (4) is connected to the right end of the moving module (2).
6. The single-out forming mold for producing base plates of magnesium alloy die casting according to claim 5, characterized in that, The first forming component (31) includes a first forming push cylinder (311), a first connecting frame (312), a first copying push block (313), and a first limiting block (314). The outer shell of the first forming push cylinder (311) is fixedly connected to the front end of the moving module (2) through the first connecting frame (312). The output end of the first forming push cylinder (311) is fixedly connected to the first copying push block (313). The first copying push block (313) is used to perform forming operations on the first forming part (41) of the magnesium alloy base plate workpiece (4). The first limiting block (314) is fixedly connected to the inner wall of the front end of the moving module (2). The outer wall of the first copying push block (313) is limited and slidably connected to the inner wall of the first limiting block (314).
7. The single-out forming mold for producing base plates of magnesium alloy die casting according to claim 5, characterized in that, The second forming component (32) includes a second forming push cylinder (321), a second connecting frame (322), a second contour push block (323), and a second limiting block (324). The outer shell of the second forming push cylinder (321) is fixedly connected to the rear end of the moving module (2) through the second connecting frame (322). The output end of the second forming push cylinder (321) is fixedly connected to the second contour push block (323). The second contour push block (323) is used to perform forming operations on the second forming part (42) of the magnesium alloy base plate workpiece (4). The second limiting block (324) is fixedly connected to the inner wall of the rear end of the moving module (2). The outer wall of the second contour push block (323) is limited and slidably connected to the inner wall of the second limiting block (324).
8. The single-out forming mold for producing base plates of magnesium alloy die casting according to claim 5, characterized in that, The third forming component (33) includes a third forming push cylinder (331), a third connecting frame (332), a third copying push block (333), and a third limiting block (334). The outer shell of the third forming push cylinder (331) is fixedly connected to the right end of the moving module (2) through the third connecting frame (332). The output end of the third forming push cylinder (331) is fixedly connected to the third copying push block (333). The third copying push block (333) is used to perform forming operations on the third forming part (43) of the magnesium alloy base plate workpiece (4). The third limiting block (334) is fixedly connected to the inner wall of the right end of the moving module (2). The outer wall of the third copying push block (333) is limited and slidably connected to the inner wall of the third limiting block (334).