Aluminum alloy pipe casting die

CN224824503UActive Publication Date: 2026-10-09JIANGSU FAVOUR AUTOMOTIVE NEW STUFF SCI TECH
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Patent Information

Application Number
CN202522415163.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-14
Publication Date
2026-10-09
Estimated Expiration
2035-11-14

AI Technical Summary

Technical Problem

[0003]如图3所示,铝合金铸管工件具有复杂的构型,采用一体成型的方式难以较高,脱模困难,采用分步成型的方式又会降低其生产效率

Benefits of technology

[0014]本实用新型相较于现有技术,其有益效果为:本实用新型在定模仁、定模成型槽、动模仁、动模成型槽、第一成型组件、第二成型组件、第三成型组件和第四成型组件的共同作用下,实现对铸管工件的一体成型,生产精度和生产效率高,通过定模板和动模板的分合模动作即可实现抽芯动作,结构简单可靠。

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Abstract

The utility model discloses an aluminum alloy cast pipe die casting forming die belongs to die casting mould field, including fixed module and movable module, fixed module and the fixed seat board fixed connection of die casting machine, movable module and the movable seat board fixed connection of die casting machine still include die casting forming mechanism, and the die casting forming mechanism for forming and stripping operation of aluminum alloy cast pipe workpiece is connected to fixed module, fixed module lower end fixed connection has fixed module ren, and the fixed die forming groove for forming operation of aluminum alloy cast pipe workpiece is opened to fixed module ren, movable module upper end fixed connection has movable module ren, and the movable die forming groove for forming operation of aluminum alloy cast pipe workpiece is opened to movable module ren, and the casting mouth for pouring metal liquid is opened to fixed module. Through above -mentioned mode, the integrated forming of cast pipe workpiece has been realized, and production precision and production efficiency are high.
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Description

Technical Field

[0001] This utility model relates to the field of die casting mold technology, specifically to a die casting mold for aluminum alloy pipes. Background Technology

[0002] Aluminum alloys are widely used in the automotive, aerospace, and communications industries due to their excellent casting properties, good corrosion resistance, and thermal conductivity. Among them, die casting is particularly suitable for producing hollow tubular parts with complex structures and high dimensional accuracy requirements.

[0003] like Figure 3 As shown, aluminum alloy cast pipe workpieces have complex structures, making it difficult to achieve high yields using one-piece molding and demolding, while using step-by-step molding would reduce production efficiency.

[0004] Based on this, this utility model designs an aluminum alloy die-casting mold to solve the above problems. Utility Model Content

[0005] In view of the above-mentioned shortcomings of the existing technology, the present invention provides an aluminum alloy pipe die-casting mold.

[0006] To achieve the above objectives, this utility model provides the following technical solution: A die-casting mold for aluminum alloy pipes includes a fixed module and a moving module. The fixed module is fixedly connected to the fixed mold plate of the die-casting machine, and the moving module is fixedly connected to the moving mold plate of the die-casting machine. Its features are as follows: It also includes a die-casting forming mechanism, with a die-casting forming mechanism connected to the fixed module for forming and demolding aluminum alloy cast tube workpieces; A fixed mold core is fixedly connected to the lower end of the fixed module, and a mold forming groove is opened on the fixed mold core for forming aluminum alloy cast pipe workpieces. The upper end of the moving module is fixedly connected to a moving mold core, and the moving mold core is provided with a moving mold forming groove for forming aluminum alloy cast pipe workpieces; The fixed module has a casting port for pouring molten metal.

[0007] Furthermore, four sets of limiting posts that are inserted into the moving module are fixedly connected at the four corners of the lower end of the fixed module.

[0008] Furthermore, four sets of limiting protrusions that insert into the fixed mold core are fixedly connected at the four corners of the upper end of the moving mold core.

[0009] Furthermore, the die-casting molding mechanism includes a first molding component, a second molding component, a third molding component, and a fourth molding component. The first molding component, used for molding and demolding the first molding part of the aluminum alloy cast tube workpiece, is connected to the right end of the moving module. The second molding component, used for molding and demolding the second molding part of the aluminum alloy cast tube workpiece, is connected to the left end of the moving module. The third molding component, used for molding and demolding the third molding part of the aluminum alloy cast tube workpiece, is connected to the front end of the moving module. The fourth molding component, used for molding and demolding the fourth molding part of the aluminum alloy cast tube workpiece, is connected to the rear end of the moving module.

[0010] Furthermore, the first forming component includes a first forming push cylinder, a first connecting frame, and a first copying push block. The outer shell of the first forming push cylinder is fixedly connected to the right end of the moving module through the first connecting frame. The output end of the first forming push cylinder is fixedly connected to the first copying push block. The first copying push block is used to perform forming operations on the first forming part of the aluminum alloy cast tube workpiece. The right end of the moving module is provided with a first limiting groove that is slidably connected to the outer wall of the first copying push block.

[0011] Furthermore, the second forming component includes a second forming push cylinder, a second connecting frame, and a second contouring push block. The outer shell of the second forming push cylinder is fixedly connected to the left end of the moving module through the second connecting frame. The output end of the second forming push cylinder is fixedly connected to the second contouring push block. The second contouring push block is used to perform forming operations on the second forming part of the aluminum alloy cast tube workpiece. The left end of the moving module is provided with a second limiting groove that is slidably connected to the outer wall of the second contouring push block.

[0012] Furthermore, the third forming component includes a third forming push cylinder, a third connecting frame, and a third copying push block. The outer shell of the third forming push cylinder is fixedly connected to the front end of the moving module through the third connecting frame. The output end of the third forming push cylinder is fixedly connected to the third copying push block. The third copying push block is used to perform forming operations on the third forming part of the aluminum alloy cast tube workpiece. The front end of the moving module is provided with a third limiting groove that is slidably connected to the outer wall of the third copying push block.

[0013] Furthermore, the fourth forming component includes a fourth forming push cylinder, a fourth connecting frame, and a fourth contour push block. The outer shell of the fourth forming push cylinder is fixedly connected to the rear end of the moving module through the fourth connecting frame. The output end of the fourth forming push cylinder is fixedly connected to the fourth contour push block. The fourth contour push block is used to perform forming operations on the fourth forming part of the aluminum alloy cast tube workpiece. The rear end of the moving module is provided with a fourth limiting groove that is slidably connected to the outer wall of the first contour push block.

[0014] Compared with the prior art, the advantages of this utility model are as follows: Under the joint action of the fixed mold core, the fixed mold forming groove, the moving mold core, the moving mold forming groove, the first forming component, the second forming component, the third forming component and the fourth forming component, the integrated forming of the cast pipe workpiece is achieved, resulting in high production accuracy and efficiency. The core pulling action can be achieved by the opening and closing action of the fixed template and the moving template, and the structure is simple and reliable. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1 This is a perspective view of an aluminum alloy die-casting mold for pipes according to the present invention. Figure 2 This is a front view of an aluminum alloy die-casting mold according to the present invention. Figure 3 This is a structural schematic diagram of an aluminum alloy cast pipe workpiece; Figure 4 This is a structural diagram of a module; Figure 5 This is a structural diagram of the active module; Figure 6 This is a schematic diagram of the structure of the first molding component; Figure 7 This is a schematic diagram of the structure of the second molding component; Figure 8 This is a schematic diagram of the third molding component; Figure 9 This is a schematic diagram of the fourth molding component.

[0017] The labels in the diagram represent: 1. Fixed module; 11. Fixed mold core; 12. Fixed mold forming groove; 13. Limiting post; 14. Casting gate; 2. Moving module; 21. Moving mold core; 22. Moving mold forming groove; 23. Limiting protrusion; 3. Die casting forming mechanism; 31. First forming component; 311. First forming push cylinder; 312. First connecting frame; 313. First copying push block; 32. Second forming component; 321. Second forming push cylinder; 322. Second connecting frame; 323. Second copying push block; 33. Third forming component; 331. Third forming push cylinder; 332. Third connecting frame; 333. Third copying push block; 34. Fourth forming component; 341. Fourth forming push cylinder; 342. Fourth connecting frame; 343. Fourth copying push block; 4. Aluminum alloy cast pipe workpiece; 41. First forming part; 42. Second forming part; 43. Third forming part; 44. Fourth forming part. Detailed Implementation

[0018] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.

[0019] The terms "left," "right," "front," "back," "up," and "down" used in the following description refer to the orientation from the perspective of the front view.

[0020] Example 1: In some embodiments, please refer to the accompanying drawings. Figures 1-9 A die-casting mold for aluminum alloy cast pipe includes a fixed module 1 and a moving module 2. The fixed module 1 is fixedly connected to the fixed shape base plate of the die-casting machine, and the moving module 2 is fixedly connected to the moving shape base plate of the die-casting machine. It also includes a die-casting forming mechanism 3, on which the fixed module 1 is connected for forming and demolding the aluminum alloy cast pipe workpiece 4.

[0021] The lower end of the fixed module 1 is fixedly connected to a fixed mold core 11, and the fixed mold core 11 is provided with a fixed mold forming groove 12 for forming the aluminum alloy cast pipe workpiece 4.

[0022] The upper end of the moving module 2 is fixedly connected to the moving mold core 21, and the moving mold core 21 is provided with a moving mold forming groove 22 for forming the aluminum alloy cast pipe workpiece 4.

[0023] The fixed module 1 is provided with a casting port 14 for pouring molten metal.

[0024] Four sets of limiting posts 13, which are inserted into the moving module 2, are fixedly connected at the four corners of the lower end of the fixed module 1.

[0025] Four sets of limiting protrusions 23 that are inserted into the fixed mold core 11 are fixedly connected at the four corners of the upper end of the moving mold core 21.

[0026] The lower edge of the limiting post 13 and the upper edge of the limiting protrusion 23 are provided with chamfers that serve as guides.

[0027] The die-casting molding mechanism 3 includes a first molding component 31, a second molding component 32, a third molding component 33, and a fourth molding component 34. The first molding component 31, which is used to perform molding and demolding operations on the first molding part 41 of the aluminum alloy cast tube workpiece 4, is connected to the right end of the moving module 2. The second molding component 32, which is used to perform molding and demolding operations on the second molding part 42 of the aluminum alloy cast tube workpiece 4, is connected to the left end of the moving module 2. The third molding component 33, which is used to perform molding and demolding operations on the third molding part 43 of the aluminum alloy cast tube workpiece 4, is connected to the front end of the moving module 2. The fourth molding component 34, which is used to perform molding and demolding operations on the fourth molding part 44 of the aluminum alloy cast tube workpiece 4, is connected to the rear end of the moving module 2.

[0028] In this utility model, the operation of the die casting machine causes the moving module 2 to move towards the fixed module 1. During the movement, the limiting post 13 is inserted into the moving module 2, and the limiting protrusion 23 is inserted into the fixed mold core 11 until the fixed mold core 11 and the moving mold core 21 abut against each other. At this time, a cavity is formed inside the fixed mold forming groove 12 and the moving mold forming groove 22. Subsequently, the second forming component 32, the third forming component 33, and the fourth forming component 34 are inserted into the cavity to seal it. The injection mechanism of the die casting machine injects molten metal into the cavity through the casting port 14. Under the combined action of the cavity, the first forming component 31, the second forming component 32, the third forming component 33, and the fourth forming component 34, the forming operation of the first forming part 41, the second forming part 42, the third forming part 43, and the fourth forming part 44 of the aluminum alloy cast tube workpiece 4 can be realized. After the molten metal is filled, the injection mechanism of the die-casting machine will maintain pressure for a period of time until the molten metal in the forming cavity solidifies. Then, the first forming component 31, the second forming component 32, the third forming component 33, and the fourth forming component 34 are reset. That is, the first forming component 31, the second forming component 32, the third forming component 33, and the fourth forming component 34 are respectively separated from the first forming part 41, the second forming part 42, the third forming part 43, and the fourth forming part 44 of the aluminum alloy cast tube workpiece 4. The operation of the die-casting machine causes the moving module 2 to separate from the fixed module 1. The aluminum alloy cast tube workpiece 4 remains in the moving mold forming groove 22. The ejection mechanism of the die-casting machine ejects the aluminum alloy cast tube workpiece 4 from the moving mold forming groove 22.

[0029] The first forming component 31 includes a first forming push cylinder 311, a first connecting frame 312, and a first copying push block 313. The outer shell of the first forming push cylinder 311 is fixedly connected to the right end of the moving module 2 through the first connecting frame 312. The output end of the first forming push cylinder 311 is fixedly connected to the first copying push block 313. The first copying push block 313 is used to perform forming operations on the first forming part 41 of the aluminum alloy cast tube workpiece 4. The right end of the moving module 2 is provided with a first limiting groove that is slidably connected to the outer wall of the first copying push block 313.

[0030] The second forming component 32 includes a second forming push cylinder 321, a second connecting frame 322, and a second contour push block 323. The outer shell of the second forming push cylinder 321 is fixedly connected to the left end of the moving module 2 through the second connecting frame 322. The output end of the second forming push cylinder 321 is fixedly connected to the second contour push block 323. The second contour push block 323 is used to perform forming operations on the second forming part 42 of the aluminum alloy cast tube workpiece 4. The left end of the moving module 2 is provided with a second limiting groove that is slidably connected to the outer wall of the second contour push block 323.

[0031] The third forming component 33 includes a third forming push cylinder 331, a third connecting frame 332, and a third copying push block 333. The outer shell of the third forming push cylinder 331 is fixedly connected to the front end of the moving module 2 through the third connecting frame 332. The output end of the third forming push cylinder 331 is fixedly connected to the third copying push block 333. The third copying push block 333 is used to perform forming operations on the third forming part 43 of the aluminum alloy cast tube workpiece 4. The front end of the moving module 2 is provided with a third limiting groove that is slidably connected to the outer wall of the third copying push block 333.

[0032] The outer diameter of the third copying pusher 333 is the same as the inner diameter of the third forming part 43.

[0033] The fourth forming component 34 includes a fourth forming push cylinder 341, a fourth connecting frame 342, and a fourth contour push block 343. The outer shell of the fourth forming push cylinder 341 is fixedly connected to the rear end of the moving module 2 through the fourth connecting frame 342. The output end of the fourth forming push cylinder 341 is fixedly connected to the fourth contour push block 343. The fourth contour push block 343 is used to perform forming operations on the fourth forming part 44 of the aluminum alloy cast tube workpiece 4. The rear end of the moving module 2 is provided with a fourth limiting groove that is slidably connected to the outer wall of the first contour push block 313.

[0034] The outer diameter of the fourth copying pusher 343 is the same as the inner diameter of the fourth forming part 44.

[0035] In this utility model, when the fixed mold core 11 abuts against the moving mold core 21, the first forming push cylinder 311 on the first connecting frame 312 is activated, pushing the first copying push block 313 into the cavity with the cooperation of the first limiting groove. At the same time, the second forming push cylinder 321 on the second connecting frame 322 is activated, pushing the second copying push block 323 into the cavity with the cooperation of the second limiting groove. At the same time, the third forming push cylinder 331 on the third connecting frame 332 is activated, pushing the third copying push block 333 into the cavity with the cooperation of the third limiting groove. At the same time, the fourth forming push cylinder 341 on the fourth connecting frame 342 is activated, pushing the fourth copying push block 343 into the cavity with the cooperation of the fourth limiting groove. After a closed cavity is formed, the first forming push cylinder 311, the second forming push cylinder 321, the third forming push cylinder 331 and the fourth forming push cylinder 341 are closed. After the molten metal in the cavity solidifies, the first forming push cylinder 311, the second forming push cylinder 321, the third forming push cylinder 331, and the fourth forming push cylinder 341 are activated, driving the first copying push block 313, the second copying push block 323, the third copying push block 333, and the fourth copying push block 343 to reset. This causes the first copying push block 313, the second copying push block 323, the third copying push block 333, and the fourth copying push block 343 to detach from the first forming part 41, the second forming part 42, the third forming part 43, and the fourth forming part 44. Under the combined action of the cavity, the first copying push block 313, the second copying push block 323, the third copying push block 333, and the fourth copying push block 343, the forming operation of the first forming part 41, the second forming part 42, the third forming part 43, and the fourth forming part 44 of the aluminum alloy cast tube workpiece 4 can be realized.

[0036] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions will not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. A die-casting mold for aluminum alloy pipes, comprising a fixed module (1) and a moving module (2), wherein the fixed module (1) is fixedly connected to the fixed mold base plate of the die-casting machine, and the moving module (2) is fixedly connected to the moving mold base plate of the die-casting machine, characterized in that: It also includes a die casting forming mechanism (3), and the fixed module (1) is connected to a die casting forming mechanism (3) for forming and demolding aluminum alloy cast pipe workpieces (4); The lower end of the fixed module (1) is fixedly connected to the fixed mold core (11), and the fixed mold core (11) is provided with a fixed mold forming groove (12) for forming aluminum alloy cast pipe workpiece (4). The upper end of the moving module (2) is fixedly connected to the moving mold core (21), and the moving mold core (21) is provided with a moving mold forming groove (22) for forming aluminum alloy cast pipe workpiece (4). The fixed module (1) is provided with a casting port (14) for pouring molten metal.

2. The die-casting mold for aluminum alloy pipes according to claim 1, characterized in that, Four sets of limiting posts (13) that are inserted into the moving module (2) are fixedly connected at the four corners of the lower end of the fixed module (1).

3. The die-casting mold for aluminum alloy pipes according to claim 1, characterized in that, Four sets of limiting protrusions (23) that are inserted into the fixed mold core (11) are fixedly connected at the four corners of the upper end of the moving mold core (21).

4. The die-casting mold for aluminum alloy pipes according to claim 1, characterized in that, The die casting forming mechanism (3) includes a first forming component (31), a second forming component (32), a third forming component (33), and a fourth forming component (34). The first forming component (31), which is used to form and demold the first forming part (41) of the aluminum alloy cast pipe workpiece (4), is connected to the right end of the moving module (2). The second forming component (32), which is used to form and demold the second forming part (42) of the aluminum alloy cast pipe workpiece (4), is connected to the left end of the moving module (2). The third forming component (33), which is used to form and demold the third forming part (43) of the aluminum alloy cast pipe workpiece (4), is connected to the front end of the moving module (2). The fourth forming component (34), which is used to form and demold the fourth forming part (44) of the aluminum alloy cast pipe workpiece (4), is connected to the rear end of the moving module (2).

5. The die-casting mold for aluminum alloy pipes according to claim 4, characterized in that, The first forming component (31) includes a first forming push cylinder (311), a first connecting frame (312) and a first copying push block (313). The outer shell of the first forming push cylinder (311) is fixedly connected to the right end of the moving module (2) through the first connecting frame (312). The output end of the first forming push cylinder (311) is fixedly connected to the first copying push block (313). The first copying push block (313) is used to perform forming operations on the first forming part (41) of the aluminum alloy cast pipe workpiece (4). The right end of the moving module (2) is provided with a first limiting groove that is slidably connected to the outer wall of the first copying push block (313).

6. The die-casting mold for aluminum alloy pipes according to claim 4, characterized in that, The second forming component (32) includes a second forming push cylinder (321), a second connecting frame (322), and a second contour push block (323). The outer shell of the second forming push cylinder (321) is fixedly connected to the left end of the moving module (2) through the second connecting frame (322). The output end of the second forming push cylinder (321) is fixedly connected to the second contour push block (323). The second contour push block (323) is used to perform forming operations on the second forming part (42) of the aluminum alloy cast pipe workpiece (4). The left end of the moving module (2) is provided with a second limiting groove that is slidably connected to the outer wall of the second contour push block (323).

7. The aluminum alloy die-casting mold according to claim 4, characterized in that, The third forming component (33) includes a third forming push cylinder (331), a third connecting frame (332), and a third copying push block (333). The outer shell of the third forming push cylinder (331) is fixedly connected to the front end of the moving module (2) through the third connecting frame (332). The output end of the third forming push cylinder (331) is fixedly connected to the third copying push block (333). The third copying push block (333) is used to perform forming operations on the third forming part (43) of the aluminum alloy cast pipe workpiece (4). The front end of the moving module (2) is provided with a third limiting groove that is slidably connected to the outer wall of the third copying push block (333).

8. The die-casting mold for aluminum alloy pipes according to claim 4, characterized in that, The fourth forming component (34) includes a fourth forming push cylinder (341), a fourth connecting frame (342), and a fourth contour push block (343). The outer shell of the fourth forming push cylinder (341) is fixedly connected to the rear end of the moving module (2) through the fourth connecting frame (342). The output end of the fourth forming push cylinder (341) is fixedly connected to the fourth contour push block (343). The fourth contour push block (343) is used to perform forming operations on the fourth forming part (44) of the aluminum alloy cast pipe workpiece (4). The rear end of the moving module (2) is provided with a fourth limiting groove that is slidably connected to the outer wall of the first contour push block (313).