A material receiving device for a precision automatic lathe
Patent Information
- Application Number
- CN202522349582.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-05
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-11-05
AI Technical Summary
[0003]目前,传统的接料装置多采用单一输送通道直接连接加工机出料口与收集箱,缺乏对物料的检测分拣机制,加工后的绝缘子无论重量是否合格、外观是否完好,均直接进入收集箱,后续还需人工二次筛选,不仅增加了人工成本,且人工筛选效率低、误差大,易导致不合格品混入成品中,影响产品整体质量,其次,部分具备基础分拣功能的接料装置,仅能通过单一维度(如重量或外观)进行筛选,同时分拣后不合格品与成品的收集路径未有效区分,易出现物料混杂情况,为了解决上述问题,我们提出了一种精密自动车床的接料装置
1、该精密自动车床的接料装置,在绝缘子加工完成后进入第一输送槽后,当物料到达重力检测器处时,重力检测器可自动对物料重量进行检测,无需人工介入初步分拣环节,若物料重量不合格,重力检测器会触发气缸,气缸推动推板将不合格物料推入滑动斜槽,最终落入第一废品收集箱,重量合格的物料则继续输送,避免了传统装置中所有物料均进入收集箱后需人工筛选的情况,减少了人工成本投入,大幅提升筛选效率。
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Figure CN224824562U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of receiving materials for precision automatic lathes, and in particular to a receiving device for precision automatic lathes. Background Technology
[0002] In the production process of precision parts such as insulators using precision automatic lathes, the material receiving process is a key step connecting processing and subsequent collection. Its degree of automation and sorting accuracy directly affect production efficiency and product qualification rate.
[0003] Currently, traditional receiving devices mostly use a single conveying channel to directly connect the processing machine's outlet to the collection box, lacking a material detection and sorting mechanism. Regardless of whether the processed insulators are qualified in weight or in good condition, they directly enter the collection box, requiring secondary manual screening. This not only increases labor costs but also results in low efficiency and large errors in manual screening, easily leading to defective products being mixed into the finished products, affecting the overall product quality. Secondly, some receiving devices with basic sorting functions can only screen based on a single dimension (such as weight or appearance), and the collection paths for defective products and finished products are not effectively distinguished after sorting, easily leading to material mixing. To solve the above problems, we propose a receiving device for a precision automatic lathe. Utility Model Content
[0004] The main objective of this invention is to provide a receiving device for a precision automatic lathe, which can effectively solve the problems in the background art.
[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows: A receiving device for a precision automatic lathe includes a first support frame, an insulator processing machine fixedly mounted on the upper end of the first support frame, a first conveying trough fixedly connected to the discharge port of the insulator processing machine, a pushing component provided on the inner side of the first conveying trough, a bent pipe fixedly connected to the other end of the first conveying trough, a second conveying trough fixedly connected to one side of the bent pipe, the second conveying trough being inclined, a toggle component provided on the inner side of the second conveying trough, and a finished product collection box provided at the other end of the second conveying trough.
[0006] Preferably, the pushing assembly includes a gravity detector, which is fixedly installed on the lower end of the inner wall of the first conveying trough. A cylinder is fixedly installed on the first conveying trough on the side of the gravity detector away from the insulator processing machine. A push plate is fixedly connected to the output end of the cylinder. A sliding chute is fixedly connected to the outer side of the first conveying trough, and the sliding chute is adapted to the push plate.
[0007] Preferably, a first support rod is fixedly connected to the inner side of the upper end of the second conveying trough, and a second support rod is fixedly connected to the inner side of the lower end of the second conveying trough. A plurality of support belts are fixedly sleeved between the first support rod and the second support rod. A plurality of auxiliary support columns are provided on the inner side of the plurality of support belts, and the plurality of auxiliary support columns are all fixedly connected to the inner side of the second conveying trough.
[0008] Preferably, a second support frame is fixedly connected to the lower end of the second conveying trough, and a second waste collection box disposed at the lower end of the second conveying trough is fixedly connected to the inner side of the second support frame, and the actuating component is disposed in the inner cavity of the second waste collection box.
[0009] Preferably, the actuating assembly includes a first rotating rod and a second rotating rod, both of which are rotatably connected to the inner wall of the second waste collection box. Multiple actuating rods are fixedly connected to the outer sides of both the first and second rotating rods, and the multiple actuating rods are disposed between multiple support belts.
[0010] Preferably, a drive motor is fixedly installed on the outside of the second waste collection box. The output end of the drive motor is fixedly connected to the first rotating rod. A main synchronous pulley is fixedly connected to the other end of the first rotating rod. A synchronous belt is engaged on the outside of the main synchronous pulley. A driven synchronous pulley is engaged on the inside of the other end of the synchronous belt. The driven synchronous pulley is fixedly connected to the second rotating rod.
[0011] Preferably, a first waste collection box is provided below the sliding chute, and the first waste collection box is located outside the first conveying chute.
[0012] Preferably, a support leg is fixedly connected to the lower end of the first conveying trough.
[0013] Compared with the prior art, the present invention has the following beneficial effects: 1. The receiving device of this precision automatic lathe automatically detects the weight of insulators after they are processed and enter the first conveying trough. When the material reaches the gravity detector, the gravity detector can automatically detect the weight of the material without the need for manual intervention in the initial sorting process. If the weight of the material is not up to standard, the gravity detector will trigger a cylinder, which will push a push plate to push the unqualified material into the sliding chute and finally into the first waste collection box. The material with the correct weight will continue to be conveyed. This avoids the situation in traditional devices where all materials enter the collection box and need to be manually screened, reducing labor costs and greatly improving screening efficiency. 2. The receiving device of this precision automatic lathe, when qualified materials enter the inclined second conveyor trough through the curved pipe, the support belt in the second conveyor trough carries the materials under the support of the auxiliary support column. At the same time, the drive motor starts, and drives the first rotating rod and the second rotating rod to rotate synchronously through the main synchronous pulley, synchronous belt and driven synchronous pulley. The actuating rod on the outside of the rotating rod rotates between the support belt. On the one hand, the actuating rod can assist the material to be conveyed downward along the support belt. On the other hand, it can perform secondary inspection and sorting of the material's appearance or posture. Materials that do not meet the appearance or posture requirements will fall into the second waste collection box under the actuating action, while qualified materials are conveyed to the finished product collection box. This dual sorting method realizes multi-dimensional sorting, further improving the sorting quality and the convenience of subsequent production. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the overall structure of the receiving device for a precision automatic lathe according to the present invention. Figure 1 ; Figure 2 This is a schematic diagram of the overall structure of the receiving device for a precision automatic lathe according to the present invention. Figure 2 ; Figure 3 This is a partial structural cross-sectional view of the receiving device for a precision automatic lathe according to the present invention; Figure 4 This is a partial structural schematic diagram of the receiving device for a precision automatic lathe according to the present invention; Figure 5 This is an enlarged structural diagram of section A of the receiving device for a precision automatic lathe according to this utility model.
[0015] In the diagram: 1. First support frame; 2. Insulator processing machine; 3. First conveying trough; 4. Bending pipe; 5. Second support frame; 6. First support rod; 7. Second support rod; 8. Support belt; 9. Auxiliary support column; 10. Second conveying trough; 11. Drive motor; 12. First rotating rod; 13. Main synchronous pulley; 14. Synchronous belt; 15. Driven synchronous pulley; 16. Second rotating rod; 17. Actuating rod; 18. Finished product collection box; 19. Gravity detector; 20. Cylinder; 21. Push plate; 22. Sliding chute; 23. First waste collection box; 24. Support leg; 25. Second waste collection box. Detailed Implementation
[0016] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0017] like Figures 1-5As shown, a receiving device for a precision automatic lathe includes a first support frame 1. An insulator processing machine 2 is fixedly installed on the upper end of the first support frame 1. A first conveying groove 3 is fixedly connected to the discharge port of the insulator processing machine 2. A pushing component is provided on the inner side of the first conveying groove 3. A bent pipe 4 is fixedly connected to the other end of the first conveying groove 3. A second conveying groove 10 is fixedly connected to one side of the bent pipe 4. The second conveying groove 10 is designed to be inclined. A toggle component is provided on the inner side of the second conveying groove 10. A finished product collection box 18 is provided at the other end of the second conveying groove 10.
[0018] In this embodiment, the pushing assembly includes a gravity detector 19, which is fixedly installed on the lower end of the inner wall of the first conveying trough 3. A cylinder 20 is fixedly installed on the side of the gravity detector 19 away from the insulator processing machine 2. A push plate 21 is fixedly connected to the output end of the cylinder 20. A sliding chute 22 is fixedly connected to the outer side of the first conveying trough 3. The sliding chute 22 is adapted to the push plate 21.
[0019] Specifically, after the insulator is processed by the insulator processing machine 2, it enters the first conveying trough 3, which is fixedly connected, from its discharge port. It is conveyed along the trough in the first conveying trough 3. When the material is conveyed to the gravity detector 19 at the lower end of the inner wall of the first conveying trough 3, the gravity detector 19 detects the weight of the material. If the weight is not up to standard, the gravity detector 19 triggers the cylinder 20 fixedly installed on one side of the first conveying trough 3. The output end of the cylinder 20 pushes the push plate 21 to push the unqualified material into the sliding inclined trough 22 fixedly connected to the outside of the first conveying trough 3. Finally, the unqualified material falls down through the sliding inclined trough 22.
[0020] In this embodiment, a first support rod 6 is fixedly connected to the inner side of the upper end of the second conveying trough 10, and a second support rod 7 is fixedly connected to the inner side of the lower end of the second conveying trough 10. A plurality of support belts 8 are fixedly sleeved between the first support rod 6 and the second support rod 7. A plurality of auxiliary support columns 9 are provided on the inner side of the plurality of support belts 8, and the plurality of auxiliary support columns 9 are all fixedly connected to the inner side of the second conveying trough 10.
[0021] Specifically, if the weight is qualified, the material continues to be conveyed along the first conveying trough 3 and enters the second conveying trough 10, which is fixedly connected to one side of the bend pipe 4, through the bend pipe 4. The second conveying trough 10 is designed to be inclined under the support of the second support frame 5. Multiple support belts 8 are fixedly sleeved between the first support rod 6 on the inner side of its high end and the second support rod 7 on the inner side of its bottom end, and the material is supported by multiple auxiliary support columns 9 on the inner side.
[0022] In this embodiment, a second support frame 5 is fixedly connected to the lower end of the second conveying trough 10. A second waste collection box 25 is fixedly connected to the inner side of the second support frame 5 at the lower end of the second conveying trough 10. An actuating component is located in the inner cavity of the second waste collection box 25. The actuating component includes a first rotating rod 12 and a second rotating rod 16. Both the first rotating rod 12 and the second rotating rod 16 are rotatably connected to the inner wall of the second waste collection box 25. Multiple actuating rods 17 are fixedly connected to the outer sides of both the first rotating rod 12 and the second rotating rod 16. The multiple actuating rods 17 are located between multiple support belts 8. A drive motor 11 is fixedly installed on the outer side of the second waste collection box 25. The output end of the drive motor 11 is fixedly connected to the first rotating rod 12. A main synchronous pulley 13 is fixedly connected to the other end of the first rotating rod 12. A synchronous belt 14 meshes with the outer side of the main synchronous pulley 13. A driven synchronous pulley 15 meshes with the inner side of the other end of the synchronous belt 14. The driven synchronous pulley 15 is fixedly connected to the second rotating rod 16.
[0023] Specifically, by starting the drive motor 11, the output end of the drive motor 11 drives the first rotating rod 12 to rotate. The first rotating rod 12 drives the second rotating rod 16, which is fixedly connected to the synchronous pulley 15, to rotate synchronously through the synchronous belt 14 engaged on the outer side and the driven synchronous pulley 15 engaged on the inner side of the other end of the synchronous belt 14. Multiple actuating rods 17, which are fixedly connected to the outer side of the first rotating rod 12 and the second rotating rod 16, can assist the insulator material to be conveyed downward along the support belt 8 during rotation. At the same time, the insulator material that is not up to standard in appearance or posture will fall into the second waste collection box 25 below under the actuation. After double sorting, the qualified insulator material is finally conveyed along the second conveying trough 10 to the finished product collection box 18 at the other end for collection.
[0024] More specifically, the drive motor 11 and cylinder 20 in this solution are commercially available devices that can be purchased by those skilled in the art. No structural modifications have been made to these devices in this paper. Therefore, those skilled in the art are familiar with their working principles and can apply them proficiently based on their professional knowledge. Thus, this paper will not elaborate further. Furthermore, this solution aims to protect the physical structure, not the circuitry or software control. The mention of the processing circuit in this paper is merely a supplementary explanation of the feasibility and authenticity of this utility model. This utility model does not require protection of the algorithm and circuitry technology. It is worth emphasizing that although this solution does not elaborate on the electronic control program, those skilled in the art can be familiar with and apply it based on their professional knowledge.
[0025] In this embodiment, a first waste collection box 23 is provided below the sliding chute 22, and the first waste collection box 23 is located outside the first conveying chute 3.
[0026] Specifically, the design of the first waste collection box 23 allows for the convenient collection of substandard insulator materials that slide down the sliding chute 22.
[0027] In this embodiment, a support leg 24 is fixedly connected to the lower end of the first conveying groove 3.
[0028] Specifically, the design of the support leg 24 can improve the stability of the first conveying trough 3.
[0029] It should be noted that this utility model is a receiving device for a precision automatic lathe. After the insulator is processed by the insulator processing machine 2, it enters the first conveying trough 3, which is fixedly connected, from its discharge port. Under the stable support of the support leg 24 at the lower end of the first conveying trough 3, it is conveyed along the trough. When the material is conveyed to the gravity detector 19 at the lower end of the inner wall of the first conveying trough 3, the gravity detector 19 detects the weight of the material. If the weight is not up to standard, the gravity detector 19 triggers the cylinder 20 fixedly installed on one side of the first conveying trough 3. The output end of the cylinder 20 pushes the push plate 21 to push the unqualified material into the sliding inclined trough 22 fixedly connected to the outside of the first conveying trough 3. Finally, the unqualified material falls into the first waste collection box 23 below through the sliding inclined trough 22. If the weight is up to standard, the material continues to be conveyed along the first conveying trough 3 and enters the second conveying trough 10, which is fixedly connected to one side of the bent pipe 4, through the bend pipe 4. The second conveying trough 10 is designed to be inclined under the support of the second support frame 5. The first waste collection box 23 is located on the inner side of its high end. Multiple support belts 8 are fixedly sleeved between support rod 6 and the second support rod 7 on the inner side of the bottom end. Supported by multiple auxiliary support columns 9 on the inner side, they carry materials. At the same time, the drive motor 11 installed on the outer side of the second waste collection box 25, which is fixedly connected to the inner side of the second support frame 5, starts. The output end of the drive motor 11 drives the first rotating rod 12 to rotate. The first rotating rod 12 drives the second rotating rod 16, which is fixedly connected to the second rotating rod 15, to rotate synchronously through the outer meshing synchronous belt 14 and the inner meshing driven synchronous pulley 15 at the other end of the synchronous belt 14. Multiple actuating rods 17, which are fixedly connected to the outer sides of the first rotating rod 12 and the second rotating rod 16, can assist the insulator material to be conveyed downward along the support belt 8 during rotation. At the same time, the insulator material that is not qualified in appearance or posture will fall into the second waste collection box 25 below under the actuation. After double sorting, the qualified insulator material is finally conveyed along the second conveying trough 10 to the finished product collection box 18 at the other end for collection. It is quite practical.
[0030] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A receiving device for a precision automatic lathe, comprising a first support frame (1), characterized in that: An insulator processing machine (2) is fixedly installed on the upper end of the first support frame (1). The discharge port of the insulator processing machine (2) is fixedly connected to a first conveying groove (3). A pushing component is provided on the inner side of the first conveying groove (3). A bent pipe (4) is fixedly connected to the other end of the first conveying groove (3). A second conveying groove (10) is fixedly connected to one side of the bent pipe (4). The second conveying groove (10) is designed to be inclined. A toggle component is provided on the inner side of the second conveying groove (10). A finished product collection box (18) is provided at the other end of the second conveying groove (10).
2. The receiving device for a precision automatic lathe according to claim 1, characterized in that: The feeding assembly includes a gravity detector (19), which is fixedly installed on the lower end of the inner wall of the first conveying trough (3). A cylinder (20) is fixedly installed on the side of the gravity detector (19) away from the insulator processing machine (2). A push plate (21) is fixedly connected to the output end of the cylinder (20). A sliding chute (22) is fixedly connected to the outer side of the first conveying trough (3). The sliding chute (22) is adapted to the push plate (21).
3. The receiving device for a precision automatic lathe according to claim 1, characterized in that: A first support rod (6) is fixedly connected to the inner side of the upper end of the second conveying trough (10), and a second support rod (7) is fixedly connected to the inner side of the lower end of the second conveying trough (10). A plurality of support belts (8) are fixedly sleeved between the first support rod (6) and the second support rod (7). A plurality of auxiliary support columns (9) are provided on the inner side of the plurality of support belts (8), and the plurality of auxiliary support columns (9) are all fixedly connected to the inner side of the second conveying trough (10).
4. The receiving device for a precision automatic lathe according to claim 3, characterized in that: The lower end of the second conveying trough (10) is fixedly connected to a second support frame (5), and the inner side of the second support frame (5) is fixedly connected to a second waste collection box (25) located at the lower end of the second conveying trough (10). The actuating component is located in the inner cavity of the second waste collection box (25).
5. The receiving device for a precision automatic lathe according to claim 4, characterized in that: The actuation assembly includes a first rotating rod (12) and a second rotating rod (16). The first rotating rod (12) and the second rotating rod (16) are rotatably connected to the inner wall of the second waste collection box (25). Multiple actuation rods (17) are fixedly connected to the outer sides of the first rotating rod (12) and the second rotating rod (16). The multiple actuation rods (17) are located between multiple support belts (8).
6. The receiving device for a precision automatic lathe according to claim 5, characterized in that: A drive motor (11) is fixedly installed on the outside of the second waste collection box (25). The output end of the drive motor (11) is fixedly connected to the first rotating rod (12). The other end of the first rotating rod (12) is fixedly connected to a main synchronous pulley (13). A synchronous belt (14) is engaged on the outside of the main synchronous pulley (13). A driven synchronous pulley (15) is engaged on the inside of the other end of the synchronous belt (14). The driven synchronous pulley (15) is fixedly connected to the second rotating rod (16).
7. The receiving device for a precision automatic lathe according to claim 2, characterized in that: A first waste collection box (23) is provided below the sliding chute (22), and the first waste collection box (23) is located outside the first conveying chute (3).
8. The receiving device for a precision automatic lathe according to claim 1, characterized in that: The lower end of the first conveying trough (3) is fixedly connected to a support leg (24).