A power distribution compartment back plate punching device
Patent Information
- Application Number
- CN202522391408.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-11
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-11-11
AI Technical Summary
[0003]然而现有技术中当需要对背板不同位置进行打孔时,通常需要来回调整背板,使背板待打孔区域正对与打孔头下方,因此需要来回移动,这种操作方式在多孔位加工时,导致装夹调整时间占比超过总工时的1/3,不仅显著增加劳动强度,更因反复定位引入误差,使孔位加工精度难以稳定达到行业要求的CPK≥1.33标准
[0010]与现有技术相比,本实用新型具有如下有益效果:本实用新型一种配电厢背板打孔装置通过设置调节组件实现了钻孔装置对复杂加工需求的快速响应,无需对已定位的背板进行二次装夹调整,有效缩短了辅助加工时间,显著提升了整体作业效率与加工精度。
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Figure CN224824600U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of drilling technology for the back panel of a power distribution box, and specifically to a drilling device for the back panel of a power distribution box. Background Technology
[0002] In the field of power equipment and industrial control, distribution boxes, as the basic load-bearing units of electrical systems, directly affect the stability and safety of equipment operation through their structural design and manufacturing process. Currently, the back panel of distribution boxes generally employs traditional mechanical drilling technology, machining through holes in metal sheets to achieve functions such as electrical connection, heat dissipation and ventilation, and mechanical fixation.
[0003] However, in existing technologies, when drilling holes in different positions on the back plate, it is usually necessary to adjust the back plate back and forth to ensure that the area to be drilled is directly below the drilling head. This requires back-and-forth movement, which results in the clamping and adjustment time accounting for more than 1 / 3 of the total working time when machining multiple holes. This not only significantly increases the labor intensity, but also introduces errors due to repeated positioning, making it difficult to consistently achieve the industry standard of CPK≥1.33 for hole machining accuracy.
[0004] Therefore, it is necessary to provide a new technical solution to overcome the above-mentioned defects. Utility Model Content
[0005] The purpose of this utility model is to provide a punching device for the back panel of a power distribution box that can effectively solve the above-mentioned technical problems.
[0006] To achieve the purpose of this utility model, the following technical solution is adopted: A device for drilling holes in the back panel of a power distribution box includes: a processing table, an adjustment component for adjusting the angle of the drilling head, and a fixing component for fixing the back panel; The adjustment assembly includes: a lifting frame fixedly mounted on the processing table, a mounting plate slidably mounted on the lifting frame, a threaded rod fixedly mounted on the lifting frame, a motor 1 driving the threaded rod to rotate, an arm plate 1 rotatably mounted on the mounting plate, a motor 2 driving the arm plate 1 to rotate, a wall plate 2 rotatably mounted on the arm plate 1, a motor 3 driving the arm plate 2 to rotate along the wall plate 1, and a punching head fixedly mounted on the arm plate 2; the mounting plate has a threaded hole; the threaded hole is threadedly connected to the threaded rod.
[0007] Furthermore, the processing table is provided with a placement rack, on which a placement net is flexibly installed, and at the lower end of the placement net is a collection trough.
[0008] Furthermore, the fixing component includes: a fixing frame fixedly installed on the processing table, a clamping plate one slidably installed on the fixing frame, teeth formed on the clamping plate one, a gear rotatably installed on the fixing frame, a clamping plate two meshing with the other end of the gear, and a cylinder for pushing the clamping plate one to move; the clamping plate one meshes with the gear.
[0009] Furthermore, the clamping plate is provided with multiple protrusions, and the placement net is simultaneously provided with multiple abutment blocks.
[0010] Compared with the prior art, the present invention has the following beneficial effects: The present invention provides a hole-drilling device for the back panel of a power distribution box, which enables the drilling device to respond quickly to complex processing requirements by setting an adjustment component. It eliminates the need for secondary clamping and adjustment of the already positioned back panel, effectively shortens the auxiliary processing time, and significantly improves the overall operating efficiency and processing accuracy. Attached Figure Description
[0011] The accompanying drawings are provided to further understand the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation thereof.
[0012] Figure 1 This is a schematic diagram of the structure of a punching device for the back panel of a power distribution box according to the present invention; Figure 2 This is a schematic diagram of the adjustment component in this utility model; Figure 3 This is a cross-sectional view of a punching device for the back panel of a power distribution box according to the present invention.
[0013] In the diagram: 1. Processing table; 2. Adjustment component; 3. Fixing component; 21. Lifting frame; 23. Mounting plate; 24. Threaded rod; 25. Motor 1; 26. Arm plate 1; 27. Motor 2; 28. Wall plate 2; 29. Motor 3; 30. Drilling head; 4. Placement rack; 41. Placement net; 42. Collection trough; 31. Fixing frame; 32. Clamping plate 1; 33. Tooth; 34. Gear; 35. Clamping plate 2; 36. Cylinder; 321. Protrusion; 322. Abutment block. Detailed Implementation
[0014] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below. Obviously, the described embodiments are some embodiments of this utility model, but not all embodiments.
[0015] In the description of this utility model, it should be understood that the terms "center," "lateral," "longitudinal," "front," "rear," "left," "right," "upper," "lower," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships, are based on the orientation or positional relationships shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on the scope of protection of this utility model. When a component is referred to as being "fixed to" another component, it can be directly on the other component or there may be an intermediate component. When a component is considered to be "connected" to another component, it can be directly connected to the other component or there may be an intermediate component at the same time. When a component is considered to be "set on" another component, it can be directly set on the other component or there may be an intermediate component at the same time. The terms "vertical," "horizontal," "left," "right," and similar expressions used herein are for illustrative purposes only.
[0016] like Figures 1 to 3 As shown, this utility model relates to a punching device for the back panel of a power distribution box, including: a processing table 1, an adjusting component 2 for adjusting the angle of the punching head 30°, and a fixing component 3 for fixing the back panel; The processing table 1 is provided with a placement rack 4, and a placement net 41 is elastically installed on the placement rack 4. The lower end of the placement net 41 is provided with a collection groove 42. The fixing component 3 includes: a fixing frame 31 fixedly installed on the processing table 1, a clamping plate 32 slidably installed on the fixing frame 31, teeth 33 formed on the clamping plate 32, a gear 34 rotatably installed on the fixing frame 31, a clamping plate 35 meshing with the other end of the gear 34, and a cylinder 36 for pushing the clamping plate 32 to move; the clamping plate 32 meshes with the gear 34.
[0017] When drilling is required on the back panel of the distribution box, the worker places the back panel to be drilled steadily on the placement net 41. At this time, the drive cylinder 36 is activated, pushing clamping plate 32 to move precisely towards the back panel. During the movement of clamping plate 32, drive gear 34 starts to rotate synchronously. As gear 34 rotates, clamping plate 35, which meshes with gear 34, moves in the opposite direction to clamping plate 32, thereby achieving automatic clamping and stable fixation of the back panel.
[0018] It is important to note that when using mechanical drilling, metal debris is easily embedded inside the formed holes. Simultaneously, metal debris will also remain on the placement mesh 41. If these residual metal debris are not cleaned promptly, they are highly likely to scratch the back panel surface during the next loading, affecting product quality.
[0019] The clamping plate 32 has multiple protrusions 321, and the placement net 41 has multiple abutment blocks 322. Therefore, when the cylinder 36 drives the clamping plate 32 to perform a separation action, the protrusions 321 on the clamping plate 32 will interact with the abutment blocks 322. Under the reaction force of the abutment blocks 322, the clamping plate 32 will reciprocate up and down along the vertical direction of the placement frame 4. It should be noted that an elastic reset element—a spring—is configured between the placement frame 4 and the placement net 41. Under the synergistic action of the protrusions 321 and the abutment blocks 322, the spring can drive the placement net 41 to achieve automatic reset.
[0020] Through the aforementioned mechanical linkage design, the following effect can be achieved after the drilling operation: when the cylinder 36 pushes the clamping plate assembly to release the back plate, the vibration mechanism of the placement mesh 41 is triggered simultaneously. This vibration can effectively remove metal shavings attached to the surface of the back plate and the placement mesh 41, ensuring the cleanliness requirements of subsequent processing.
[0021] The adjustment assembly 2 includes: a lifting frame 21 fixedly installed on the processing table 1, a mounting plate 23 slidably installed on the lifting frame 21, a threaded rod 24 fixedly installed on the lifting frame 21, a motor 25 driving the threaded rod 24 to rotate, an arm plate 26 rotatably installed on the mounting plate 23, a motor 27 driving the arm plate 26 to rotate, a wall plate 28 rotatably installed on the arm plate 26, a motor 29 driving the arm plate 2 to rotate along the wall plate 1, and a punching head 30 fixedly installed on the arm plate 2; the mounting plate 23 has a threaded hole; the threaded hole is threadedly connected to the threaded rod 24.
[0022] Once the back plate is clamped, the threaded rod 24 is driven to rotate by motor 25, which in turn moves the mounting plate 23 vertically, thereby adjusting the height of the punch head 30. Then, the arm plate 26 is driven to rotate along the rotation point of the mounting plate 23 by motor 27. The series arrangement of multiple arm plates forms a spatial linkage mechanism, which significantly expands the working space and attitude adjustment range of the device.
[0023] Through a parameterized adjustment mechanism in three-dimensional space, the drilling device can quickly respond to complex processing requirements without the need for secondary clamping and adjustment of the already positioned back plate, effectively shortening auxiliary processing time and significantly improving overall operating efficiency and processing accuracy.
[0024] Working Principle: When drilling is required on the back panel of the distribution box, the operator places the back panel to be drilled on the placement net 41. At this time, the drive cylinder 36 pushes the clamping plate 32 towards the back panel. When the clamping plate 32 moves towards the back panel, the drive gear 34 rotates. As the gear 34 rotates, the clamping plate 35, which meshes with the gear 34, moves in the opposite direction to the clamping plate 32, thereby achieving automatic clamping and fixing of the back panel. After the back panel is clamped, the motor 25 drives the threaded rod 24 to rotate, thereby driving the mounting plate 23 to move vertically, thus adjusting the height of the drilling head 30. Then, the drive motor 27 drives the arm plate 26 to rotate along the rotation point of the mounting plate 23. The series arrangement of multiple arm plates forms a spatial linkage mechanism, which significantly expands the working space and attitude adjustment range of the device. Through a parameterized adjustment mechanism in three-dimensional space, the drilling device can quickly respond to complex processing requirements without the need for secondary clamping and adjustment of the already positioned back plate, effectively shortening auxiliary processing time and significantly improving overall operating efficiency and processing accuracy.
[0025] All standard parts used in this utility model can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art. In addition, the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here. The contents not described in detail in this specification belong to the prior art known to those skilled in the art.
[0026] It should be understood that those skilled in the art can make improvements or modifications based on the above description, and all such improvements and modifications should fall within the protection scope of the appended claims.
Claims
1. A device for drilling holes in the back panel of a power distribution box, characterized in that, include: Processing table, adjustment assembly for adjusting the angle of the punch head, and fixing assembly for fixing the back plate; The adjustment assembly includes: a lifting frame fixedly mounted on the processing table, a mounting plate slidably mounted on the lifting frame, a threaded rod fixedly mounted on the lifting frame, a motor 1 driving the threaded rod to rotate, an arm plate 1 rotatably mounted on the mounting plate, a motor 2 driving the arm plate 1 to rotate, a wall plate 2 rotatably mounted on the arm plate 1, a motor 3 driving the arm plate 2 to rotate along the wall plate 1, and a punching head fixedly mounted on the arm plate 2; the mounting plate has a threaded hole; the threaded hole is threadedly connected to the threaded rod.
2. The punching device for the back panel of a power distribution box as described in claim 1, characterized in that, The processing table is equipped with a placement rack, on which a placement net is flexibly installed, and a collection trough is provided at the lower end of the placement net.
3. The punching device for the back panel of a power distribution box as described in claim 2, characterized in that, The fixing assembly includes: a fixed frame fixedly installed on the processing table, a clamping plate 1 slidably installed on the fixed frame, teeth formed on the clamping plate 1, a gear rotatably installed on the fixed frame, a clamping plate 2 meshing with the other end of the gear, and a cylinder for pushing the clamping plate 1 to move; the clamping plate 1 meshes with the gear.
4. The punching device for the back panel of a power distribution box as described in claim 3, characterized in that, The clamping plate has multiple protrusions, and the placement net has multiple abutment blocks.