Aluminum plate slotting and cutting all-in-one machine aluminum plate support structure

CN224824709UActive Publication Date: 2026-10-09JIANGSU DONGZHAN BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202522388400.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-11
Publication Date
2026-10-09
Estimated Expiration
2035-11-11

AI Technical Summary

Technical Problem

[0003]目前,铝板开槽需要依靠开槽机并结合金刚石镀膜刀具进行加工,但是在实际加工过程中还存在一定的缺陷,由于铝板相较于其他金属板材,铝板质地相对柔软,金刚石镀膜刀具接触于铝板表面且开槽时,铝板被开槽的部位因刀具外张压迫作用下会出现毛边,严重时会造成铝板槽边形变缺陷

Benefits of technology

1.本实用新型通过将待开槽的铝板放置在板角承载机构内,得到有效固定的铝板上表面便可处于最小干扰状态下裸露,并在板角承载机构上安装可偏角调节的槽向引导机构,直至对称分布的两个导向条承压且对铝板待开槽部位进行增稳承压,随着金刚石镀膜刀具对铝板开槽时,两个导向条便可对铝板槽边进行防毛边缺陷保护。

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Abstract

The utility model relates to aluminium plate grooving assist tool technical field, concretely is a kind of aluminium plate support structure for aluminium plate grooving cutting integrated machine, including aluminium plate, the plate corner bearing mechanism of installation on workbench and the groove direction guiding mechanism of installation in plate corner bearing mechanism, and aluminium plate is preassembled in plate corner bearing mechanism;The plate corner bearing mechanism includes bearing beam frame, and the inside of bearing beam frame is inserted with the two beams of symmetrical distribution.The aluminium plate to be grooved is placed in the plate corner bearing mechanism, the upper surface of the aluminium plate effectively fixed can be exposed in the minimum interference state, and the groove direction guiding mechanism of adjustable angle can be installed on the plate corner bearing mechanism, until the two guide bars of symmetrical distribution are pressure-bearing and the stability of the aluminium plate to be grooved part is increased, when diamond coated cutter grooves aluminium plate, two guide bars can prevent the burr defect protection of aluminium plate groove edge.
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Description

Technical Field

[0001] This utility model relates to the field of aluminum plate grooving aids, specifically to an aluminum plate support structure for an integrated aluminum plate grooving and cutting machine. Background Technology

[0002] The grooving process of aluminum plates can divide them into parts of different sizes and shapes, which can meet design requirements while effectively reducing material waste and improving material utilization.

[0003] Currently, grooving aluminum plates requires a grooving machine combined with diamond-coated tools. However, there are still some defects in the actual processing. Compared with other metal plates, aluminum plates are relatively soft. When the diamond-coated tool contacts the surface of the aluminum plate and grooves, burrs will appear on the grooved part of the aluminum plate due to the outward pressure of the tool. In severe cases, it will cause deformation defects on the groove edge of the aluminum plate.

[0004] In view of this, an aluminum plate support structure for an integrated aluminum plate grooving and cutting machine was designed to solve the above problems. Utility Model Content

[0005] This utility model aims to solve one of the technical problems existing in the prior art or related technologies.

[0006] Therefore, the technical solution adopted by this utility model is as follows: An aluminum plate support structure for an integrated aluminum plate grooving and cutting machine includes an aluminum plate, a plate corner bearing mechanism mounted on a workbench, and a groove guide mechanism installed within the plate corner bearing mechanism. The aluminum plate is pre-installed within the plate corner bearing mechanism. The plate corner bearing mechanism includes a load-bearing beam frame, with two symmetrically distributed crossbeams inserted inside the load-bearing beam frame. A first corner pad and three second corner pads are installed on the outside of the two crossbeams. Two clamping plates are fixedly installed on the outside of the first corner pads, and pre-tightening components are installed inside the two clamping plates. The groove guide mechanism includes a horizontal rail movably installed outside the pre-tightening components. A sliding groove is opened inside the horizontal rail, and a vertical support rod is movably installed in the sliding groove. A horizontally placed cross support rod is inserted at the top of the vertical support rod. Two symmetrically distributed guide strips are provided at the outer end of the cross support rod, and limit components are movably installed in the two guide strips. One of the guide strips is fixedly installed on the cross support rod.

[0007] In a preferred embodiment, the present invention can be further configured such that the corner bearing mechanism further includes four first bolts, one of which is threadedly installed in a first corner washer, and the other three are threadedly installed in three second corner washeres.

[0008] In a preferred embodiment, the present invention can be further configured such that: the top of the first corner pad and the three second corner pads are provided with rectangular slots, and rubber pads are fixedly installed on the inner wall of the rectangular slots.

[0009] In a preferred embodiment, the present invention can be further configured as follows: a horizontal groove is provided on the outer wall of the horizontal rail, and a positioning plate is movably installed in the horizontal groove; a guide rod is fixedly installed at the end of the horizontal rail away from the first corner pad, and the rod section of the guide rod is inserted into the positioning plate; a compression spring is provided on the outside of the guide rod to bear pressure on the outer surface of the positioning plate; a tensioning member is movably installed at the end of the positioning plate near the first corner pad, and the threaded section of the tensioning member is installed in the horizontal rail.

[0010] In a preferred embodiment, the present invention can be further configured such that: the outer wall of the vertical support rod is provided with a plurality of U-shaped grooves evenly distributed, and the plate segment of the positioning plate that extends into the groove is adapted to be snapped into the U-shaped groove; The top of the cross brace is threaded with a second bolt that presses the cross brace together.

[0011] In a preferred embodiment, the present invention can be further configured such that: the limiting member is welded from a rectangular pad and two T-shaped rods, and springs are provided on the outside of the two T-shaped rods, the springs bearing pressure on the outer wall of the guide strip.

[0012] In a preferred embodiment, the present invention can be further configured as follows: an end is fixedly installed on the top of the guide bar, a force arm is movably installed on the end, a support plate is movably installed on the other end of the force arm, and a transverse threaded rod is installed on the internal thread of the support plate; The bottom end of the horizontal lead screw is fitted into the interior of the rectangular pad.

[0013] In a preferred embodiment, the present invention can be further configured such that the preload consists of a stud and a nut.

[0014] By adopting the above technical solution, the beneficial effects achieved by this utility model are as follows: 1. This utility model places the aluminum plate to be slotted inside the plate corner bearing mechanism, so that the upper surface of the aluminum plate can be exposed in a state of minimal interference. An adjustable slotting guide mechanism is installed on the plate corner bearing mechanism until two symmetrically distributed guide strips bear pressure and stabilize the slotted part of the aluminum plate. As the diamond coated tool slots the aluminum plate, the two guide strips can protect the slotted edge of the aluminum plate from burr defects.

[0015] 2. This utility model controls the effective height of the horizontal support rod and the two guide bars and the horizontally placed aluminum plate by the vertical support rod. For the grooving depth of the diamond coating tool, the two raised guide bars can assist the tool in longitudinal grooving depth control, avoiding defects in the grooving depth of the aluminum plate caused by abnormal tool vibration. Attached Figure Description

[0016] Figure 1 This is a schematic diagram illustrating the use of this utility model; Figure 2 This is a partial schematic diagram of the present invention; Figure 3 This is a schematic diagram of the corner bearing mechanism of this utility model; Figure 4 This is a schematic diagram of the groove guiding mechanism of this utility model; Figure 5 This utility model Figure 4 Enlarged view of point A in the middle; Figure 6 This utility model Figure 4 Enlarged view of point B in the middle; Figure 7 This utility model Figure 4 Enlarged diagram of point C in the middle.

[0017] Figure label: 100. Aluminum sheet; 200. Corner bearing mechanism; 210. Load-bearing beam frame; 220. Crossbeam; 230. First corner pad; 2301. Clamping plate; 240. Second corner pad; 2401. First bolt; 250. Preload; 300. Groove guiding mechanism; 310. Vertical support rod; 3101. Second bolt; 320. Horizontal support rod; 330. Guide bar; 3301. End; 3302. Limiting component; 3303. Horizontal distance screw; 3304. Support plate; 3305. Lever arm; 3306. Spring; 340. Horizontal rail; 3401. Slide groove; 350. Positioning plate; 3501. Guide rod; 3502. Compression spring; 3503. Tensioning component. Detailed Implementation

[0018] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings. It should be noted that, unless otherwise specified, the embodiments and features of the present utility model can be combined with each other.

[0019] It should be understood that these descriptions are merely exemplary and not intended to limit the scope of this invention.

[0020] The following describes, with reference to the accompanying drawings, some embodiments of the present invention, an aluminum plate support structure for an integrated aluminum plate grooving and cutting machine.

[0021] Example 1: Combination Figures 1 to 7 As shown, the present invention provides an aluminum plate support structure for an integrated aluminum plate grooving and cutting machine, including an aluminum plate 100, a plate corner bearing mechanism 200 mounted on a workbench, and a groove direction guiding mechanism 300 installed in the plate corner bearing mechanism 200. The aluminum plate 100 is pre-installed in the plate corner bearing mechanism 200. The plate corner bearing mechanism 200 is used to provide grooving support for aluminum plates 100 of different lengths, and the groove direction guiding mechanism 300 is used to cooperate with an external diamond-coated tool to effectively control the grooving depth and groove edge of the aluminum plate 100 surface.

[0022] The corner bearing mechanism 200 includes a load-bearing beam frame 210 and four first bolts 2401. Two symmetrically distributed crossbeams 220 are inserted inside the load-bearing beam frame 210. A first corner pad 230 and three second corner pads 240 are installed on the outside of the two crossbeams 220. Two clamping plates 2301 are fixedly installed on the outside of the first corner pad 230. Pre-tensioning members 250 are installed inside the two clamping plates 2301. One of the first bolts 2401 is threadedly installed in the first corner washer 230, and the other three first bolts 2401 are threadedly installed in the three second corner washers 240; The top of the first corner pad 230 and the three second corner pads 240 are provided with rectangular slots, and rubber pads are fixedly installed on the inner wall of the rectangular slots. The preload 250 consists of a stud and a nut; The groove guiding mechanism 300 includes a horizontal rail 340 movably installed outside the pretensioner 250. The horizontal rail 340 has a sliding groove 3401 inside. A vertical support rod 310 is movably installed in the sliding groove 3401. A horizontally placed cross support rod 320 is inserted into the top of the vertical support rod 310. Two symmetrically distributed guide bars 330 are provided at the outer end of the cross support rod 320. A limiter 3302 is movably installed in the two guide bars 330. One of the guide bars 330 is fixedly installed on the cross support rod 320.

[0023] The load-bearing beam frame 210 is fixedly installed on the workbench using bolts. Then, the three second corner pads 2400 are installed on the outside of the two crossbeams 220 using four first bolts 2401, until the first corner pad 230 and the three second corner pads 240 are arranged according to the size of the aluminum plate 100 to be processed. Then, the aluminum plate 100 is snapped onto the inside of the first corner pad 230 and the three second corner pads 240. Next, the two symmetrically distributed guide bars 330 are fitted and pressed onto the upper surface of the aluminum plate 100. When the horizontal rail 340 flips outward around the pre-tightening member 250, the vertical support rod 310, the horizontal support rod 320 and the two guide bars 330 will adjust their angles along the upper surface of the aluminum plate 100. As the external diamond-coated cutting tool descends along the gap between the two guide bars 330 until it performs grooving on the aluminum plate 100, it is further stabilized and protected by the two guide bars 330 as it moves along the inner side of the two guide bars 330. This also ensures that the groove edge of the aluminum plate 100 will not be deformed due to the pressure of the cutting tool.

[0024] Example 2: Combination Figure 3 and Figure 4 As shown, based on Embodiment 1, a horizontal groove is provided on the outer wall of the horizontal rail 340, and a positioning plate 350 is movably installed in the horizontal groove. A guide rod 3501 is fixedly installed at the end of the horizontal rail 340 away from the first corner pad 230, and the rod section of the guide rod 3501 is inserted into the positioning plate 350. A compression spring 3502 is provided on the outside of the guide rod 3501 and bears pressure on the outer surface of the positioning plate 350. A tensioning member 3503 is movably installed at the end of the positioning plate 350 near the first corner pad 230, and the threaded section of the tensioning member 3503 is installed in the horizontal rail 340. The outer wall of the vertical support rod 310 is provided with multiple U-shaped grooves evenly distributed, and the plate segment of the positioning plate 350 that extends through the slide groove 3401 is adapted to be snapped into the U-shaped groove. The top of the cross brace 320 is threaded with a second bolt 3101 that presses the cross brace 320 together.

[0025] Preferably, both ends of the positioning plate 350 are fixedly installed with protruding plate segments, one of which is movably installed on the outside of the guide rod 3501, and the other plate segment is movably installed on the outside of the tensioner 3503. The transverse rail 340 is provided with a threaded transverse hole adapted to the threaded segment of the tensioner 3503 in the interior near the first corner pad 230. According to the lifting and lowering requirements of the vertical support rod 310, the tensioning component 3503 controls the positioning plate 350 to clamp the U-shaped groove on the outer wall of the vertical support rod 310 after the height adjustment. Finally, the horizontal support rod 320 locked by the second bolt 3101 and the two symmetrically distributed guide strips 330 can provide effective guidance for the tool to slot.

[0026] Example 3: Combination Figures 4 to 7 As shown, in the above embodiment, the limiting member 3302 is welded from a rectangular pad and two T-shaped rods, and springs 3306 are provided on the outside of the two T-shaped rods, and the springs 3306 are pressed against the outer wall of the guide strip 330. The top of the guide bar 330 is fixedly installed with an end head 3301, and a lever arm 3305 is movably installed on the end head 3301. The other end of the lever arm 3305 is movably installed with a support plate 3304, and a transverse screw 3303 is installed in the internal thread of the support plate 3304. The bottom end of the horizontal spacing lead screw 3303 is fitted into the inside of the rectangular pad.

[0027] Preferably, the bottom of the guide bar 330 has a smooth coating to reduce the resistance of the guide bar 330 moving along the upper surface of the aluminum plate 100; When the transverse pitch screw 3303 is rotated, the support plate 3304 will move up and down at a constant speed along the threaded section of the transverse pitch screw 3303. The support plate 3304 will simultaneously pull the two lever arms 3305 to extend relative to each other. After being pulled, the two guide bars 330 will open and close at equal intervals around the diamond coating tool, thereby facilitating the effective control of the groove spacing on the upper surface of the aluminum plate 100.

[0028] The working principle and usage process of this utility model are as follows: The load-bearing beam frame 210 is fixedly installed on the workbench in advance using multiple bolts until the ends of the two crossbeams 220 away from the load-bearing beam frame 210 face the outside of the workbench. Then, the spacing of one first corner pad 230 and three second corner pads 240 is adjusted along the outside of the two crossbeams 220 using four first bolts 2401 until one first corner pad 230 and three second corner pads 240 are adapted to aluminum plates 100 of different lengths. After a first corner pad 230 and three second corner pads 240 are fixed to the aluminum plate 100 of the selected length, the aluminum plate 100 is then snapped into the grooves inside the first corner pad 230 and the three second corner pads 240. Next, the nut inside the clamping plate 2301 is adjusted with a wrench, and then the horizontal rail 340 is adjusted to rotate outward around the screw inside the clamping plate 2301 until the horizontal rail 340 drives the pre-installed vertical support rod 310, horizontal support rod 320 and two guide bars 330 to be adjusted along the upper surface of the aluminum plate 100. Finally, the two guide bars 330 after adjustment can provide an effective grooving path for the cutter of the external grooving machine. Depending on the different groove widths on the upper surface of the aluminum plate 100, the horizontal distance screw 3303 is rotated until the support plate 3304 drives the two lever arms 3305. Finally, the two lever arms 3305 drive the two ends 3301 and the guide bar 330 to extend relative to each other.

[0029] Although embodiments of the present invention have been shown and described, those skilled in the art will understand that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the claims and their equivalents.

Claims

1. An aluminum plate support structure for an integrated aluminum plate grooving and cutting machine, comprising an aluminum plate (100), characterized in that, It also includes a corner support mechanism (200) mounted on the workbench and a groove guide mechanism (300) mounted in the corner support mechanism (200), and the aluminum plate (100) is pre-installed in the corner support mechanism (200); The corner bearing mechanism (200) includes a load-bearing beam frame (210), with two symmetrically distributed crossbeams (220) inserted inside the load-bearing beam frame (210). A first corner pad (230) and three second corner pads (240) are installed on the outside of the two crossbeams (220). Two clamping plates (2301) are fixedly installed on the outside of the first corner pad (230), and pre-tensioning members (250) are installed inside the two clamping plates (2301). The groove guiding mechanism (300) includes a horizontal rail (340) movably installed outside the pretensioner (250). The horizontal rail (340) has a sliding groove (3401) inside. A vertical support rod (310) is movably installed in the sliding groove (3401). A horizontally placed cross support rod (320) is inserted into the top of the vertical support rod (310). Two symmetrically distributed guide strips (330) are provided at the outer end of the cross support rod (320). A limiting member (3302) is movably installed in the two guide strips (330). One of the guide strips (330) is fixedly installed on the cross support rod (320).

2. The aluminum plate support structure for an integrated aluminum plate grooving and cutting machine according to claim 1, characterized in that, The corner bearing mechanism (200) further includes four first bolts (2401), one of which is threaded into a first corner washer (230), and the other three are threaded into three second corner washer (240).

3. The aluminum plate support structure for an integrated aluminum plate grooving and cutting machine according to claim 1, characterized in that, The top of the first corner pad (230) and the three second corner pads (240) are provided with rectangular slots, and rubber pads are fixedly installed on the inner wall of the rectangular slots.

4. The aluminum plate support structure for an integrated aluminum plate grooving and cutting machine according to claim 1, characterized in that, The outer wall of the horizontal rail (340) is provided with a horizontal groove, and a positioning plate (350) is movably installed in the horizontal groove. A guide rod (3501) is fixedly installed at the end of the horizontal rail (340) away from the first corner pad (230), and the rod section of the guide rod (3501) is inserted into the positioning plate (350). A compression spring (3502) is provided on the outside of the guide rod (3501) and bears pressure on the outer surface of the positioning plate (350). A tensioning member (3503) is movably installed at the end of the positioning plate (350) near the first corner pad (230), and the threaded section of the tensioning member (3503) is installed in the horizontal rail (340).

5. The aluminum plate support structure for an integrated aluminum plate grooving and cutting machine according to claim 1, characterized in that, The outer wall of the vertical support rod (310) is provided with a plurality of U-shaped grooves evenly distributed, and the plate segment of the positioning plate (350) that extends through the slide groove (3401) is adapted to be snapped into the U-shaped groove; The top end of the cross brace (320) is threaded with a second bolt (3101) that presses the cross brace (320).

6. The aluminum plate support structure for an integrated aluminum plate grooving and cutting machine according to claim 1, characterized in that, The limiting member (3302) is welded from a rectangular pad and two T-shaped rods, and springs (3306) are provided on the outside of the two T-shaped rods. The springs (3306) are pressed against the outer wall of the guide strip (330).

7. The aluminum plate support structure for an integrated aluminum plate grooving and cutting machine according to claim 1, characterized in that, The top of the guide bar (330) is fixedly installed with an end (3301), and a lever (3305) is movably installed on the end (3301). The other end of the lever (3305) is movably installed with a support plate (3304), and a transverse screw (3303) is installed in the internal thread of the support plate (3304). The bottom end of the horizontal lead screw (3303) is adapted to be snapped into the inside of the rectangular pad.

8. The aluminum plate support structure for an integrated aluminum plate grooving and cutting machine according to claim 1, characterized in that, The preload (250) consists of a stud and a nut.