Aluminum busbar chamfer cutting device

Abstract

The utility model discloses an aluminium busbar chamfer cutting device, specifically related to metal processing equipment technical field, including operation platform, operation platform bottom fixedly connected with bottom box, operation platform top is provided with cooling mechanism, operation platform bottom fixedly connected with motor no.

Description

Technical Field

[0001] This utility model relates to the field of metal processing equipment technology, and in particular to an aluminum busbar chamfering and cutting device. Background Technology

[0002] Aluminum busbars, also known as aluminum busbars, are conductors made of aluminum used to collect and distribute electrical power. They play an important role in transmitting and distributing large currents in electrical equipment and power systems, such as in substations, switchgear, and distribution boxes as conductive connection components.

[0003] A chamfering cutting device is a machining tool primarily used to cut the edges of various materials at specific angles to form chamfers. It is widely used in many fields such as machinery manufacturing, automotive industry, aerospace, construction, and electronics. In machinery manufacturing, it is used to process the edges of various parts, helping to improve the assembly accuracy and service life of the components.

[0004] Existing equipment for chamfering aluminum busbars mostly requires manual feeding by operators. Manual feeding makes it difficult to maintain absolute stability of the aluminum busbar during the feeding process, and slight vibrations are prone to occur, making it difficult to guarantee the dimensional accuracy of the chamfer. This can lead to problems such as inconsistent chamfer width and angle deviation. Moreover, manually adjusting the angle of the aluminum busbar requires repeated adjustments and confirmations, which is a cumbersome process that consumes time and effort and greatly reduces production efficiency. Therefore, we propose an aluminum busbar chamfering and cutting device to solve the above problems. Utility Model Content

[0005] The main purpose of this invention is to provide an aluminum busbar chamfering and cutting device that can effectively solve the above problems.

[0006] To achieve the above objectives, the technical solution adopted by this utility model is as follows: An aluminum busbar chamfering and cutting device includes an operating table, a base box fixedly connected to the bottom of the operating table, a cooling mechanism provided on the top of the operating table, a second motor fixedly connected to the bottom of the operating table, a rotating shaft rotatably connected to the inner wall of the operating table, a saw blade fixedly connected to the outer surface of the rotating shaft, and the back of the rotating shaft fixedly connected to the output end of the second motor. A feeding assembly is provided inside the operating table, and a collecting assembly is provided inside the base box.

[0007] Preferably, the feeding assembly includes a threaded rod, the left and right outer surfaces of which are rotatably connected to the inner wall of the operating table. A motor is fixedly connected to the left end of the operating table, the output end of which is fixedly connected to the left end of the threaded rod, and a movable plate is provided above the threaded rod.

[0008] Preferably, a fixed rod is fixedly connected to the inner wall of the operating table, and four movable blocks are fixedly connected to the bottom of the movable plate. The inner walls of the two movable blocks located on the front are slidably connected to the outer surface of the fixed rod, and the inner walls of the two movable blocks located on the back are threadedly connected to the outer surface of the threaded rod.

[0009] Preferably, a placement plate is rotatably connected to the top outer surface of the movable plate. A sliding groove is provided on both the left and right sides of the placement plate. A sliding frame is slidably connected to the inner walls of the two sliding grooves. A clamping plate is slidably connected to the inner wall of the sliding frame. A threaded rod is threadedly connected to the top inner wall of the sliding frame. A rotating block is fixedly connected to the top of the threaded rod. The bottom outer surface of the threaded rod is rotatably connected to the top inner wall of the clamping plate.

[0010] Preferably, an electric push rod is rotatably connected to the inner surface of the movable plate, a telescopic rod is fixedly connected to the output end of the electric push rod, a connecting block is rotatably connected to the end of the telescopic rod away from the electric push rod, and the top of the connecting block is fixedly connected to the bottom of the placement plate.

[0011] Preferably, the collecting assembly includes a reciprocating threaded rod, the outer surface of which is rotatably connected to the inner wall of the bottom box, and a pulley is fixedly connected to the right end of the reciprocating threaded rod and the right end of the threaded rod, with a belt drivingly connected to the outer surfaces of the two pulleys.

[0012] Preferably, the outer surface of the reciprocating threaded rod is provided with two sets of reciprocating threads, the outer surface of the reciprocating threaded rod is threadedly connected with two fixing blocks, the inner wall of the bottom box is slidably connected with two cleaning plates, the inner wall of the bottom box is fixedly connected with two filter plates, the bottom of the two cleaning plates is in contact with the top of the filter plate on the same side, and the top of the two cleaning plates is fixedly connected to the bottom of the fixing blocks on the same side.

[0013] Preferably, four slide rails are fixedly connected to the back of the bottom box, and two collection boxes are provided on the back of the bottom box. The left and right outer surfaces of the two collection boxes are slidably connected to the inner wall of the slide rail on the same side, and two discharge pipes are fixedly connected to the bottom of the bottom box.

[0014] Compared with the prior art, the present invention has the following beneficial effects: 1. This utility model, by setting up a feeding component, specifically fixes the aluminum busbar to the top of the placement plate, opens the electric push rod so that it can rotate to the required cutting angle, and at the same time, the motor can drive the aluminum busbar to move at a uniform speed and smoothly. This not only ensures that the aluminum busbar maintains a high degree of stability during the feeding process, improving the consistency and reliability of the product, but also allows for quick and accurate angle adjustment, saving a lot of time and labor costs.

[0015] 2. This utility model, by setting up a collection component, specifically, when the reciprocating threaded rod rotates, it can drive two fixed blocks to move back and forth. When the fixed blocks move, they will drive the corresponding cleaning plate to move on top of the filter plate, which can prevent the filter plate from becoming blocked. This not only reduces the consumption and replacement frequency of coolant and lowers the purchase cost of coolant, but also avoids blockages in bends, valves and other parts of the pipeline, which would affect the normal circulation of coolant and may even lead to damage to the equipment due to insufficient cooling. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the back structure of the operating table of this utility model; Figure 3 This is a schematic diagram of the overall structure of the placement plate of this utility model; Figure 4 This is a schematic cross-sectional view of the left side of the movable plate of this utility model; Figure 5 This is a schematic diagram of the overall structure of the bottom box of this utility model; Figure 6 This is a schematic cross-sectional view of the right side of the base box of this utility model; Figure 7 This is a schematic diagram showing the installation position of the second motor of this utility model.

[0017] In the diagram: 1. Operating platform; 11. Base box; 12. Cooling mechanism; 2. Feeding assembly; 21. Threaded rod one; 211. Motor one; 212. Fixed rod; 213. Moving block; 22. Moving plate; 221. Placement plate; 23. Sliding frame; 231. Clamping plate; 232. Threaded rod two; 233. Rotating block; 24. Electric push rod; 241. Telescopic rod; 242. Connecting block; 3. Collection assembly; 31. Reciprocating threaded rod; 311. Belt pulley; 312. Belt; 32. Filter plate; 33. Cleaning plate; 331. Fixed block; 34. Slide rail; 341. Collection box; 35. Discharge pipe; 4. Motor two; 41. Saw blade. Detailed Implementation

[0018] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0019] Example 1, such as Figure 1-7As shown, an aluminum busbar chamfering and cutting device includes an operating table 1, a base box 11 fixedly connected to the bottom of the operating table 1, a cooling mechanism 12 provided on the top of the operating table 1, a motor 4 fixedly connected to the bottom of the operating table 1, a rotating shaft rotatably connected to the inner wall of the operating table 1, a saw blade 41 fixedly connected to the outer surface of the rotating shaft, and the back of the rotating shaft fixedly connected to the output end of the motor 4. A feeding assembly 2 is provided inside the operating table 1, and a collecting assembly 3 is provided inside the base box 11.

[0020] The aforementioned cooling mechanism 12 includes a housing, a water tank, a water pump, several water pipes, and two nozzles. The water pump and the water tank are both located inside the housing. The top of the water tank has a liquid inlet. When chamfering the aluminum busbar, turning on the water pump and using the water pipes can deliver the coolant inside the water tank to the two nozzles, and then spray the coolant onto the surface of the aluminum busbar to cool it down.

[0021] Specifically, in order to achieve the goal of quickly and smoothly fixing and feeding aluminum motherboards, please refer to... Figure 2 and Figure 3 In this embodiment, the feeding assembly 2 includes a threaded rod 21. The left and right outer surfaces of the threaded rod 21 are rotatably connected to the inner wall of the operating table 1. A motor 211 is fixedly connected to the left end of the operating table 1. The output end of the motor 211 is fixedly connected to the left end of the threaded rod 21. A movable plate 22 is provided above the threaded rod 21.

[0022] Further reading Figure 3 and Figure 4 In this embodiment, a fixed rod 212 is fixedly connected to the inner wall of the operating table 1, and four moving blocks 213 are fixedly connected to the bottom of the moving plate 22. The inner walls of the two moving blocks 213 located on the front are slidably connected to the outer surface of the fixed rod 212, and the inner walls of the two moving blocks 213 located on the back are threadedly connected to the outer surface of the threaded rod 21.

[0023] Further reading Figure 3 In this embodiment, a placement plate 221 is rotatably connected to the top outer surface of the movable plate 22. The placement plate 221 has a sliding groove on both the left and right sides. The inner walls of the two sliding grooves are slidably connected to a sliding frame 23. A clamping plate 231 is slidably connected to the inner wall of the sliding frame 23. A threaded rod 232 is threadedly connected to the top inner wall of the sliding frame 23. A rotating block 233 is fixedly connected to the top of the threaded rod 232. The bottom outer surface of the threaded rod 232 is rotatably connected to the top inner wall of the clamping plate 231.

[0024] Further reading Figure 4In this embodiment, an electric push rod 24 is rotatably connected to the inner surface of the movable plate 22, and a telescopic rod 241 is fixedly connected to the output end of the electric push rod 24. A connecting block 242 is rotatably connected to the end of the telescopic rod 241 away from the electric push rod 24, and the top of the connecting block 242 is fixedly connected to the bottom of the placement plate 221.

[0025] During implementation, when chamfering the aluminum busbar is required, first place the aluminum busbar on top of the placement plate 221. Rotate the rotating block 233 clockwise to drive the threaded rod 232 to rotate. As the threaded rod 232 rotates, it pushes the clamping plate 231 downward. When the clamping plate 231 moves to a certain position, its bottom will fit tightly against the top of the aluminum busbar, fixing the aluminum busbar to the top of the placement plate 221. Open the electric push rod 24 to extend the telescopic rod 241. As the connecting block 242 extends, it pushes the placement plate 221 to rotate. When the placement plate 221 rotates, it can drive the aluminum busbar fixed on its top to rotate, allowing it to rotate to the required cutting angle. Turn on the motor 211 to drive... When the threaded rod 21 rotates, it drives the two moving blocks 213 on the back to move to the right. As the moving blocks 213 move, they drive the placement plate 221 to move to the right via the moving plate 22. As the placement plate 221 moves, it drives the aluminum busbar to move at a uniform speed and smoothly. This not only ensures that the aluminum busbar maintains a high degree of stability during feeding, avoiding the shaking that may occur during manual feeding, but also helps to ensure the dimensional accuracy of the chamfer, making the chamfer width consistent and the angle accurate, thus improving the consistency and reliability of the product. Moreover, the angle adjustment can be completed quickly and accurately, without the need for repeated adjustments and confirmations as with manual adjustment, which can significantly improve production efficiency and save a lot of time and labor costs.

[0026] Example 2: This example is based on Example 1 by setting up a collection component.

[0027] Specifically, in order to achieve the goal of collecting used coolant, see [link / reference]. Figure 5 and Figure 6 In this embodiment, the collecting component 3 includes a reciprocating threaded rod 31. The outer surface of the reciprocating threaded rod 31 is rotatably connected to the inner wall of the bottom box 11. Both the right end of the reciprocating threaded rod 31 and the right end of the threaded rod 21 are fixedly connected to a belt 311. The outer surfaces of the two belts 311 are connected to a belt 312 for transmission.

[0028] Further reading Figure 5In this embodiment, the reciprocating threaded rod 31 has two sets of reciprocating threads on its outer surface. The outer surface of the reciprocating threaded rod 31 is threadedly connected to two fixing blocks 331. The inner wall of the bottom box 11 is slidably connected to two cleaning plates 33. The inner wall of the bottom box 11 is fixedly connected to two filter plates 32. The bottom of the two cleaning plates 33 is in contact with the top of the filter plate 32 on the same side. The top of the two cleaning plates 33 is fixedly connected to the bottom of the fixing block 331 on the same side.

[0029] Further reading Figure 6 In this embodiment, four slide rails 34 are fixedly connected to the back of the bottom box 11, and two collection boxes 341 are provided on the back of the bottom box 11. The left and right outer surfaces of the two collection boxes 341 are slidably connected to the inner wall of the slide rail 34 on the same side. Two discharge pipes 35 are fixedly connected to the bottom of the bottom box 11.

[0030] During implementation, as the aluminum busbar moves, the cooling mechanism 12 and motor 4 are activated. Motor 4 drives the saw blade 41 used for chamfering to rotate, and simultaneously sprays coolant onto the surface of the moving aluminum busbar through two nozzles. The coolant, carrying aluminum chips generated during cutting, forms a mixture that falls onto the top of the filter plate 32. After falling onto the top of the filter plate 32, the mixture passes through the filter plate 32 and enters the discharge pipe 35. At the same time, the aluminum chips in the mixture are blocked at the top by the filter plate 32. Since the filter plate 32 is sloped, the aluminum chips gradually move to the corresponding collection box 341 on the back side. As the threaded rod 21 rotates, it drives the belt pulley 3. When belt 311 rotates, it drives another belt 311 to rotate via belt 312, causing the reciprocating threaded rod 31 to rotate within the inner wall of the bottom box 11. The rotation of the reciprocating threaded rod 31 drives two fixed blocks 331 to move back and forth. When the fixed blocks 331 move, they drive the corresponding cleaning plate 33 to move on top of the filter plate 32, which can prevent the filter plate 32 from becoming clogged. This not only reduces the consumption and replacement frequency of coolant and lowers the purchase cost of coolant, but also prevents blockages in bends and valves in the pipeline, which could affect the normal circulation of coolant and even cause damage to the equipment due to insufficient cooling.

[0031] The working principle of this utility model is as follows: When it is necessary to chamfer and cut the aluminum busbar, first place the aluminum busbar on the top of the placement plate 221, rotate the rotating block 233 clockwise to drive the threaded rod 232 to rotate. While the threaded rod 232 is rotating, it will push the clamping plate 231 to move downward. When the clamping plate 231 moves to a certain position, its bottom will fit tightly with the top of the aluminum busbar, thus fixing the aluminum busbar on the top of the placement plate 221. Turn on the electric push rod 24 to drive the telescopic rod 241 to extend. While the connecting block 242 is extending, it will push the placement plate 221 to rotate through the connecting block 242. When the placement plate 221 rotates, it can drive the aluminum busbar fixed on its top to rotate so that it can rotate to the angle that meets the requirements for cutting. Turn on the motor 21. 1. The threaded rod 21 rotates, which in turn drives the two moving blocks 213 on the back to move to the right. As the moving blocks 213 move, they drive the placement plate 221 to move to the right via the moving plate 22. As the placement plate 221 moves, it drives the aluminum busbar to move at a uniform speed and smoothly. This not only ensures that the aluminum busbar maintains a high degree of stability during feeding, avoiding the shaking that may occur during manual feeding, but also helps to ensure the dimensional accuracy of the chamfer, making the chamfer width consistent and the angle accurate, thus improving the consistency and reliability of the product. Moreover, the angle adjustment can be completed quickly and accurately, without the need for repeated adjustments and confirmations as with manual adjustment, which can significantly improve production efficiency and save a lot of time and labor costs.

[0032] As the aluminum busbar moves, the cooling mechanism 12 and motor 4 are activated. Motor 4 drives the saw blade 41 used for chamfering to rotate, and simultaneously sprays coolant onto the surface of the moving aluminum busbar through two nozzles. The coolant, carrying aluminum chips generated during cutting, forms a mixture that falls onto the top of the filter plate 32. After falling onto the top of the filter plate 32, the mixture enters the discharge pipe 35 through the filter plate 32. At the same time, the aluminum chips in the mixture are blocked at the top by the filter plate 32. Since the filter plate 32 is sloped, the aluminum chips gradually move to the corresponding collection box 341 on the back side. As the threaded rod 21 rotates, it drives the pulley 311 to rotate. When the belt pulley 311 rotates, it drives another belt pulley 311 to rotate via the belt 312, causing the reciprocating threaded rod 31 to rotate within the inner wall of the bottom box 11. When the reciprocating threaded rod 31 rotates, it drives two fixed blocks 331 to move back and forth. When the fixed blocks 331 move, they drive the corresponding cleaning plate 33 to move on top of the filter plate 32, which can prevent the filter plate 32 from becoming clogged. This not only reduces the consumption and replacement frequency of coolant and lowers the purchase cost of coolant, but also prevents blockages in bends and valves in the pipeline, which could affect the normal circulation of coolant and even cause damage to the equipment due to insufficient cooling.

[0033] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. An aluminum busbar chamfering and cutting device, comprising an operating table (1), a base box (11) fixedly connected to the bottom of the operating table (1), a cooling mechanism (12) provided on the top of the operating table (1), a motor (4) fixedly connected to the bottom of the operating table (1), a rotating shaft rotatably connected to the inner wall of the operating table (1), a saw blade (41) fixedly connected to the outer surface of the rotating shaft, and the back of the rotating shaft fixedly connected to the output end of the motor (4), characterized in that: The operating table (1) is equipped with a feeding component (2), and the bottom box (11) is equipped with a collecting component (3). The feeding assembly (2) includes a threaded rod (21), the outer surfaces of the left and right sides of the threaded rod (21) are rotatably connected to the inner wall of the operating table (1), a motor (211) is fixedly connected to the left end of the operating table (1), the output end of the motor (211) is fixedly connected to the left end of the threaded rod (21), and a movable plate (22) is provided above the threaded rod (21).

2. The aluminum busbar chamfering and cutting device according to claim 1, characterized in that: The inner wall of the operating table (1) is fixedly connected to a fixed rod (212), and the bottom of the movable plate (22) is fixedly connected to four movable blocks (213). The inner walls of the two movable blocks (213) located on the front are slidably connected to the outer surface of the fixed rod (212), and the inner walls of the two movable blocks (213) located on the back are threadedly connected to the outer surface of the threaded rod (21).

3. The aluminum busbar chamfering and cutting device according to claim 2, characterized in that: The top outer surface of the movable plate (22) is rotatably connected to a placement plate (221). The placement plate (221) has a sliding groove on both the left and right sides. The inner walls of the two sliding grooves are slidably connected to a sliding frame (23). The inner wall of the sliding frame (23) is slidably connected to a clamping plate (231). The top inner wall of the sliding frame (23) is threadedly connected to a threaded rod (232). The top of the threaded rod (232) is fixedly connected to a rotating block (233). The bottom outer surface of the threaded rod (232) is rotatably connected to the top inner wall of the clamping plate (231).

4. The aluminum busbar chamfering and cutting device according to claim 3, characterized in that: An electric push rod (24) is rotatably connected to the inner surface of the movable plate (22). A telescopic rod (241) is fixedly connected to the output end of the electric push rod (24). A connecting block (242) is rotatably connected to the end of the telescopic rod (241) away from the electric push rod (24). The top of the connecting block (242) is fixedly connected to the bottom of the placement plate (221).

5. The aluminum busbar chamfering and cutting device according to claim 1, characterized in that: The collecting component (3) includes a reciprocating threaded rod (31), the outer surface of which is rotatably connected to the inner wall of the bottom box (11). The right end of the reciprocating threaded rod (31) and the right end of the threaded rod (21) are both fixedly connected to a pulley (311), and the outer surfaces of the two pulleys (311) are connected to a belt (312) for transmission.

6. The aluminum busbar chamfering and cutting device according to claim 5, characterized in that: The reciprocating threaded rod (31) has two sets of reciprocating threads on its outer surface. The reciprocating threaded rod (31) has two fixed blocks (331) threadedly connected to its outer surface. The bottom box (11) has two cleaning plates (33) slidably connected to its inner wall. The bottom box (11) has two filter plates (32) fixedly connected to its inner wall. The bottom of the two cleaning plates (33) is in contact with the top of the filter plate (32) on the same side. The top of the two cleaning plates (33) is fixedly connected to the bottom of the fixed block (331) on the same side.

7. The aluminum busbar chamfering and cutting device according to claim 6, characterized in that: The bottom box (11) is fixedly connected to four slide rails (34) on the back. Two collection boxes (341) are provided on the back of the bottom box (11). The outer surfaces of the left and right sides of the two collection boxes (341) are slidably connected to the inner wall of the slide rails (34) on the same side. Two discharge pipes (35) are fixedly connected to the bottom of the bottom box (11).

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