A wire cutting machine for baffle production

Abstract

This disclosure relates to the field of wire cutting machine technology. One embodiment provides a wire cutting machine for baffle production, comprising: a mounting base, a connecting base fixedly mounted on the bottom of the mounting base, a traction base mounted on the bottom of the mounting base, and a fixing base fixedly mounted on the bottom of the traction base; a cutting wire installed in the inner cavity of the connecting base, and a traction wire fixedly mounted on the bottom of the cutting wire; a fixing rod fixedly mounted on the inner wall of the traction base, and a pressure sensor fixedly mounted on the outer wall of the fixing rod; and a limit rod fixedly mounted on the inner wall of the fixing base. Through the above technical solution, the traction frame is driven to move along the limit rail by the limit rail, the traction rod is pulled to slide along the limit rod, and the tension of the traction wire is adjusted, ultimately achieving flexible control of the cutting wire tension. This allows for the cutting of plates of different thicknesses and materials, solving the problem of poor adaptability of traditional equipment.

Description

Technical Field

[0001] The embodiments disclosed herein relate to the field of wire cutting machines, and more specifically, to a wire cutting machine for baffle production. Background Technology

[0002] A baffle is a device used to block, isolate, protect, or control the flow of objects. It is usually made of materials such as metal, plastic, rubber, and glass, and comes in different shapes, sizes, and functions to suit different usage scenarios and needs. In the production process of baffles, wire cutting machines are used to cut the sheet material.

[0003] Traditional wire cutting machines use high-energy electron beams or sparks to cut metal. However, the tension of the cutting wire cannot be flexibly adjusted during use. Different materials require different wire tension adjustments, which affects the cutting of materials of different thicknesses and makes the use of traditional equipment inconvenient. Utility Model Content

[0004] To overcome the above-mentioned defects, the embodiments of this disclosure provide a wire cutting machine for baffle production, which has the advantages of flexible adjustment of wire tension and convenient use, and solves the problems of traditional wire cutting machines having non-adjustable tension and difficulty in adapting to cutting materials of different thicknesses.

[0005] According to one aspect, at least one embodiment of this disclosure provides a wire cutting machine for baffle production, comprising: Mounting base, the bottom of which is fixedly fitted with a connecting base, the bottom of which is fitted with a traction base, and the bottom of which is fixedly fitted with a fixing base; The inner cavity of the connector is equipped with a cutting wire, and a traction wire is fixedly mounted on the bottom of the cutting wire; A fixing rod is fixedly mounted on the inner wall of the traction seat, and a pressure sensor is fixedly mounted on the outer wall of the fixing rod. A limit rod is fixedly mounted on the inner wall of the fixed base, and a traction rod is movably sleeved on the outer wall of the limit rod. A limit hole is provided on the outer wall of the traction rod. The outer wall of the traction rod is fixedly fitted with a fixing plate and a limiting plate. The outer wall of the fixing plate is fixedly fitted with a fixing screw and a limiting cylinder. The outer wall of the limiting plate is fixedly fitted with a supporting screw and a supporting top rod. The outer wall of the supporting screw is threadedly connected with a supporting cylinder. A limiting rail is fixedly mounted at the bottom of the inner cavity of the fixed seat, a traction frame is movably sleeved on the outer wall of the limiting rail, a drive gear is rotatably connected to the inner cavity of the traction frame, and a drive motor is fixedly mounted on the outer wall of the traction frame. A plate is installed on the outside of the connector.

[0006] For example, at least one embodiment of this disclosure provides a wire cutting machine for baffle production, wherein the outer wall of the pressure sensor is in contact with the outer wall of the traction wire, and the outer wall of the end of the traction wire away from the cutting wire is connected to the inner wall of the fixed base.

[0007] For example, at least one embodiment of this disclosure provides a wire cutting machine for baffle production, wherein the outer wall of the traction wire contacts the outer wall of the traction rod, and the inner wall diameter of the limiting hole matches the outer wall diameter of the limiting rod.

[0008] For example, at least one embodiment of this disclosure provides a wire cutting machine for baffle production, wherein there are two limiting rods, and the two limiting rods are respectively installed on both sides of the inner wall of the fixed base.

[0009] For example, at least one embodiment of this disclosure provides a wire cutting machine for baffle production, wherein the two ends of the inner wall of the support cylinder are respectively threaded to the outer walls of the fixing screw and the support screw, and the support cylinder, the support screw and the fixing screw are all made of stainless steel.

[0010] For example, at least one embodiment of this disclosure provides a wire cutting machine for baffle production, wherein the inner wall diameter of the limiting cylinder matches the outer wall diameter of the supporting top rod, and the outer wall of the traction frame at the end away from the limiting rail is connected to the outer wall of the limiting plate.

[0011] For example, at least one embodiment of this disclosure provides a wire cutting machine for baffle production, wherein the outer wall shape of the traction frame near the limit rail matches the outer wall shape of the limit rail, and the traction frame is made of stainless steel.

[0012] For example, at least one embodiment of this disclosure provides a wire cutting machine for baffle production, wherein the outer wall of the drive gear meshes with the top of the limiting rail.

[0013] For example, at least one embodiment of this disclosure provides a wire cutting machine for baffle production, wherein the drive motor is a low-speed, high-torque motor, and the power output shaft of the drive motor passes through the outer wall of the traction frame and is connected to the drive gear.

[0014] For example, at least one embodiment of this disclosure provides a wire cutting machine for baffle production, wherein the outer wall of the limiting plate is in contact with the outer wall of the traction line, and the limiting rod is made of stainless steel.

[0015] The beneficial effects of the embodiments disclosed herein are as follows: Flexible tension adjustment to adapt to diverse cutting needs: The traction frame is driven to move along the limit rail by the limit rail, drive motor and drive gear, and the traction rod is pulled to slide along the limit rod, thereby adjusting the tension of the traction line. This achieves flexible control of the tension of the cutting wire, which can be adapted to the cutting of plates of different thicknesses and materials, solving the problem of poor adaptability of traditional equipment.

[0016] Precise tension detection enhances cutting stability: The fixing rod and pressure sensor inside the traction seat are in contact with the traction line to measure the tension of the traction line and the cutting wire in real time. This provides data support for subsequent tension adjustment, ensuring stable wire tension during the cutting process and improving cutting accuracy and efficiency. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of this disclosure, the accompanying drawings used in the description of the embodiments of this disclosure will be briefly introduced below. Obviously, the drawings described below are merely some exemplary embodiments of this disclosure. For those skilled in the art, other drawings can be obtained based on the content of the exemplary embodiments of this disclosure and these drawings without any creative effort.

[0018] Figure 1 This is a three-dimensional structural diagram of the mounting base in one embodiment of the present disclosure; Figure 2 for Figure 1 A schematic diagram of the fixing base in the embodiment; Figure 3 for Figure 1 A schematic diagram of the cross-sectional structure of the traction seat in the embodiment; Figure 4 for Figure 1 A schematic diagram of the traction rod structure in the embodiment; Figure 5 for Figure 1 A schematic diagram of the limiting plate structure in the embodiment; In the diagram: Mounting base - 1, Connecting base - 2, Traction base - 3, Fixing base - 4, Cutting wire - 5, Traction line - 6, Fixing rod - 7, Pressure sensor - 8, Limiting rod - 9, Traction rod - 10, Limiting hole - 11, Fixing plate - 12, Limiting plate - 13, Fixing screw - 14, Supporting screw - 15, Supporting cylinder - 16, Limiting cylinder - 17, Supporting top rod - 18, Traction frame - 19, Drive gear - 20, Drive motor - 21, Limiting rail - 22, Plate - 23. Detailed Implementation The present disclosure will now be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present disclosure and are not intended to limit the scope of the disclosure.

[0019] To keep the drawings concise, each drawing only schematically shows the parts relevant to the disclosure; these do not represent the actual structure of the product. Furthermore, for ease of understanding, in some drawings, only one of components with the same structure or function is schematically shown, or only one is labeled. In this document, "one" not only means "only one," but can also mean "more than one," and "several" includes "two" and "more than two."

[0020] In this document, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linkage" should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms in this disclosure based on the specific circumstances.

[0021] In this disclosure, unless otherwise expressly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0022] In the description of this embodiment, terms such as "upper," "lower," "left," and "right" are based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of description and simplification of operation, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this disclosure.

[0023] Furthermore, in the description of this application, the terms "first," "second," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0024] like Figures 1-5As shown, a wire cutting machine for baffle production is illustrated in one embodiment of this disclosure. The tension can be flexibly adjusted through the mounting base 1, connecting base 2, traction base 3, and fixing base 4. During the movement of the traction frame 19, the tension of the cutting wire 5 can be adjusted to adapt to different materials and the cutting needs of plates 23 of different thicknesses such as thin and thick, thus solving the problem of poor adaptability of traditional equipment.

[0025] Material selection: The support cylinder 16, support screw 15, fixing screw 14, traction frame 19 and limit rod 9 are all made of stainless steel, which improves wear resistance and corrosion resistance and is suitable for long-term industrial environment use.

[0026] Fitting accuracy: The error between the inner wall diameter of the limiting hole 11 and the outer wall diameter of the limiting rod 9 shall not exceed 0.1mm, and the error between the inner wall diameter of the limiting cylinder 17 and the outer wall diameter of the supporting top rod 18 shall not exceed 0.1mm, to ensure smooth sliding and fit; the meshing clearance between the drive gear 20 and the limiting rail 22 shall be controlled within 0.05-0.1mm to avoid loose meshing that could cause the traction frame 19 to move and get stuck.

[0027] Sensor installation: The pressure sensor 8 must be tightly fitted to the outer wall of the traction line 6, and the installation angle must be consistent with the direction of the traction line 6 to ensure accurate monitoring data; the sensor output end must be connected to the equipment control system to display the tension force value in real time.

[0028] Preparation stage: Fix the plate 23 to be cut to the outside of the connecting seat 2, and ensure that the cutting position of the plate 23 is aligned with the cutting wire 5; check the connection status of each component, and confirm that the traction frame 19 and traction rod 10 slide smoothly and the pressure sensor 8 is working properly.

[0029] Cutting and Adjustment Stage: Power is supplied to the cutting wire 5 to cut the plate 23 using high-energy current; depending on the material and thickness of the plate 23, the drive motor 21 is started through the equipment control system: if the plate 23 is thick or hard, the tension of the cutting wire 5 needs to be increased, the drive motor 21 rotates forward to drive the drive gear 20 to rotate, the traction frame 19 moves along the limit rail 22 away from the cutting wire 5, pulls the traction rod 10 to slide, and tightens the traction line 6; if the plate 23 is thin or soft, the tension needs to be reduced, the drive motor 21 rotates in reverse, the traction frame 19 moves in the opposite direction, and loosens the traction line 6; during the process, the tension is monitored in real time by the pressure sensor 8, and the drive motor 21 is stopped after the target value is reached.

[0030] Final stage: After cutting is completed, turn off the power to the cutting wire 5, remove the processed plate 23, clean the cutting debris on the surface of the equipment, check whether there is any wear on each part, and ensure that it will work properly next time.

[0031] In some examples, such as Figure 3As shown, the outer wall of the pressure sensor 8 is in contact with the outer wall of the traction wire 6, and the outer wall of the end of the traction wire 6 away from the cutting wire 5 is connected to the inner wall of the fixing seat 4. By using the fixing rod 7 installed on the inner wall of the traction seat 3 and the pressure sensor 8 installed on the outer wall of the fixing rod 7, the pressure on the outer wall of the traction wire 6 is measured under the action of the pressure sensor 8, thereby measuring the tension of the cutting wire 5. The tension of the cutting wire 5 is then adjusted according to the actual cutting requirements, so that the cutting wire 5 can better cut plates 23 of different thicknesses and materials.

[0032] In some examples, such as Figure 4 As shown, the outer wall of the traction line 6 contacts the outer wall of the traction rod 10, and the inner diameter of the limiting hole 11 matches the outer diameter of the limiting rod 9. The limiting rod 9, located on the inner wall of the fixing seat 4, restricts the movement of the traction rod 10, allowing it to move only along the outer wall of the limiting rod 9. This movement of the traction rod 10 pulls the traction line 6, allowing for better adjustment of the tension of the cutting wire 5 under the action of the traction line 6, thus enabling the cutting wire 5 to better cut plates 23 of different materials and thicknesses.

[0033] In some examples, such as Figure 3 As shown, there are two limiting rods 9, and the two limiting rods 9 are respectively installed on both sides of the inner wall of the fixed base 4. By setting two limiting rods 9 on both sides of the inner wall of the fixed base 4, the traction rod 10 is simultaneously restricted under the action of the two limiting rods 9, so as to ensure that the traction rod 10 can move stably along the outer wall of the limiting rail 22, thereby realizing the pulling of the traction line 6 under the action of the traction rod 10, adjusting the tension between the cutting wire 5 and the traction line 6, so as to better achieve the cutting of the plate 23 under the action of the cutting wire 5.

[0034] In some examples, such as Figure 5 As shown, the two ends of the inner wall of the support cylinder 16 are threadedly connected to the outer walls of the fixing screw 14 and the support screw 15, respectively, and the support cylinder 16, the support screw 15, and the fixing screw 14 are all made of stainless steel. The support cylinder 16, installed on the outer walls of the fixing screw 14 and the support screw 15, provides support for the fixing plates 12 and the limiting plates 13 on both sides, allowing the limiting plates 13 to be stably installed on the outer wall of the traction rod 10. This, in turn, restricts the traction line 6, enabling better traction of the traction line 6 as the traction rod 10 moves.

[0035] In some examples, such as Figure 5As shown, the inner diameter of the limiting cylinder 17 matches the outer diameter of the supporting top rod 18, and the outer wall of the traction frame 19 at the end away from the limiting rail 22 is connected to the outer wall of the limiting plate 13. Through the traction frame 19 installed on the outer wall of the limiting rail 22, the drive gear 20 rotates on the top of the limiting rail 22 under the drive of the drive motor 21, thereby driving the traction frame 19 and causing it to move along the top of the limiting rail 22. As the traction frame 19 moves, it pulls the traction rod 10, causing it to move along the outer wall of the limiting rod 9. This movement of the traction rod 10 then pulls the traction line 6, thereby adjusting the tension of the cutting wire 5.

[0036] In some examples, such as Figure 4 As shown, the outer wall shape of the traction frame 19 near the limiting rail 22 matches the outer wall shape of the limiting rail 22, and the traction frame 19 is made of stainless steel. By connecting the traction frame 19 to the limiting plate 13, when the traction frame 19 is driven by the drive motor 21 and the drive gear 20, the traction frame 19 slides along the outer wall of the limiting rail 22, thereby achieving traction of the limiting plate 13 and the traction rod 10. Under the restriction of the limiting plate 13, the outer wall of the traction line 6 is made to fit against the outer wall of the traction rod 10, thereby achieving the pulling of the traction rod 10 under the action of the traction frame 19.

[0037] In some examples, such as Figure 4 As shown, the outer wall of the drive gear 20 meshes with the top of the limiting rail 22. The drive gear 20, mounted on the outer wall of the traction frame 19, is driven by the drive motor 21, causing it to move along the top of the limiting rail 22. This movement of the drive gear 20 causes the traction frame 19 to move along the top of the limiting rail 22, thereby tractioning the limiting plate 13 and the traction rod 10, and pulling the traction line 6 under the action of the traction frame 19.

[0038] In some examples, such as Figure 4 As shown, the drive motor 21 is a low-speed, high-torque motor, and the power output shaft of the drive motor 21 passes through the outer wall of the traction frame 19 and is connected to the drive gear 20. The drive motor 21, mounted on the outer wall of the traction frame 19, stably drives the drive gear 20, causing it to move along the top of the limiting rail 22. This better achieves the pulling of the traction rod 10 and adjusts the tension between the cutting wire 5 and the traction line 6.

[0039] In some examples, such as Figure 4As shown, the outer wall of the limiting plate 13 is in contact with the outer wall of the traction line 6, and the limiting rod 9 is made of stainless steel. The limiting plate 13, installed on the outer wall of the traction rod 10, restricts the traction line 6, ensuring stable contact between the traction line 6 and the outer wall of the traction rod 10. The movement of the traction rod 10 then pulls the traction line 6, adjusting the tension of the cutting wire 5 to better cut different sheet materials 23.

[0040] It should be noted that the above embodiments are only used to illustrate the technical solutions of this disclosure and are not intended to limit it. Although this disclosure has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of this disclosure without departing from the spirit and scope of the technical solutions of this disclosure, and all such modifications and substitutions should be covered within the scope of the claims of this disclosure.

Claims

1. A wire cutting machine for baffle production, characterized in that, include: Mounting base (1), the bottom of the mounting base (1) is fixedly fitted with a connecting base (2), the bottom of the mounting base (1) is fitted with a traction base (3), and the bottom of the traction base (3) is fixedly fitted with a fixing base (4). The inner cavity of the connector (2) is equipped with a cutting wire (5), and the bottom of the cutting wire (5) is fixedly fitted with a traction wire (6). A fixing rod (7) is fixedly mounted on the inner wall of the traction seat (3), and a pressure sensor (8) is fixedly mounted on the outer wall of the fixing rod (7). The inner wall of the fixed seat (4) is fixedly fitted with a limiting rod (9), and the outer wall of the limiting rod (9) is movably sleeved with a traction rod (10), and the outer wall of the traction rod (10) is provided with a limiting hole (11). The outer wall of the traction rod (10) is fixedly fitted with a fixing plate (12) and a limiting plate (13). The outer wall of the fixing plate (12) is fixedly fitted with a fixing screw (14) and a limiting cylinder (17). The outer wall of the limiting plate (13) is fixedly fitted with a supporting screw (15) and a supporting top rod (18). The outer wall of the supporting screw (15) is threadedly connected with a supporting cylinder (16). The bottom of the inner cavity of the fixed seat (4) is fixedly equipped with a limiting rail (22), the outer wall of the limiting rail (22) is movably sleeved with a traction frame (19), the inner cavity of the traction frame (19) is rotatably connected with a drive gear (20), and the outer wall of the traction frame (19) is fixedly equipped with a drive motor (21). A plate (23) is installed on the outside of the connecting seat (2).

2. The wire cutting machine for baffle production according to claim 1, characterized in that, The outer wall of the pressure sensor (8) is in contact with the outer wall of the traction wire (6), and the outer wall of the end of the traction wire (6) away from the cutting wire (5) is connected to the inner wall of the fixing seat (4).

3. The wire cutting machine for baffle production according to claim 1, characterized in that, The outer wall of the traction line (6) is in contact with the outer wall of the traction rod (10), and the inner diameter of the limiting hole (11) matches the outer diameter of the limiting rod (9).

4. The wire cutting machine for baffle production according to claim 1, characterized in that, There are two limiting rods (9), and the two limiting rods (9) are respectively installed on both sides of the inner wall of the fixed seat (4).

5. A wire cutting machine for baffle production according to claim 1, characterized in that, The two ends of the inner wall of the support cylinder (16) are threaded to the outer walls of the fixing screw (14) and the support screw (15), respectively, and the support cylinder (16), the support screw (15) and the fixing screw (14) are all made of stainless steel.

6. The wire cutting machine for baffle production according to claim 1, characterized in that, The inner diameter of the limiting cylinder (17) matches the outer diameter of the supporting top rod (18), and the outer wall of the traction frame (19) at the end away from the limiting rail (22) is connected to the outer wall of the limiting plate (13).

7. A wire cutting machine for baffle production according to claim 1, characterized in that, The outer wall shape of the traction frame (19) near the limit rail (22) matches the outer wall shape of the limit rail (22), and the traction frame (19) is made of stainless steel.

8. A wire cutting machine for baffle production according to claim 1, characterized in that, The outer wall of the drive gear (20) meshes with the top of the limiting rail (22).

9. A wire cutting machine for baffle production according to claim 1, characterized in that, The drive motor (21) is a low-speed, high-torque motor, and the power output shaft of the drive motor (21) passes through the outer wall of the traction frame (19) and is connected to the drive gear (20).

10. A wire cutting machine for baffle production according to claim 1, characterized in that, The outer wall of the limiting plate (13) is in contact with the outer wall of the traction line (6), and the limiting rod (9) is made of stainless steel.

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