Energy-saving brazing furnace
Patent Information
- Application Number
- CN202522336220.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-04
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-11-04
AI Technical Summary
[0006]本实用新型的目的在于提供一种节能型钎焊炉,以解决上述背景技术中提出钎焊炉不便于对多组钎料进行钎焊,影响了对钎料钎焊的次数,不便于对钎焊炉进行密封锁紧防止热量的流失,影响了钎焊炉使用时能源的损耗,不便于对钎料便捷的放置与取出,不便于一次对多组钎料进行放置的问题
[0017]与现有技术相比,本实用新型的有益效果是:该钎焊炉不仅实现了钎焊炉一次性对多组钎料进行钎焊,减少了对钎料钎焊的次数,方便了对钎焊炉进行密封锁紧防止热量的流失,来方便减低钎焊炉使用时能源的损耗,而且方便了钎焊炉对钎料便捷的放置与取出,方便了一次对多组钎料进行放置。
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Figure CN224824811U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of brazing furnace technology, specifically an energy-saving brazing furnace. Background Technology
[0002] A brazing furnace is a device used for brazing and bright heat treatment of metals. It is suitable for mass production of small to medium-sized stainless steel parts such as tableware, knives, and hardware, including bright quenching and tempering of martensitic stainless steel and bright annealing of austenitic stainless steel. Brazing furnaces are used in the steel and metallurgical industries. They are primarily used in the automotive industry for filter and refrigeration components, and in the aerospace industry. They can also be used for brazing and bright heat treatment of stainless steel, carbon steel, brass, and copper parts in the refrigerator, air conditioning, electronics, and microwave magnetron industries.
[0003] An energy-saving vacuum brazing furnace, as disclosed in authorization announcement number CN119304300B, includes an outer cylinder, an inner cylinder disposed inside the outer cylinder, a sealing cover disposed at the openings at both ends of the outer cylinder, a heating device and a support platform disposed inside the inner cylinder, and a placement component. The placement component specifically includes a push groove opened on the top of the support platform, a push slider disposed inside the push groove, a rotating slot and a column disposed on the top of the push slider, and a placement rack disposed on the top of the column.
[0004] Although it achieves the goal of lifting the placement rack by setting up the placement component and the column to place it in the center of the inner cylinder, with the distance from the heating equipment all around being the same, thus allowing the parts in the placement rack to be heated evenly, avoiding inconsistent brazing degrees due to uneven heating of different parts, and also avoiding displacement and deformation of different parts due to uneven heating, thereby ensuring the brazing effect of the connection and improving the quality of the product.
[0005] However, this does not solve the problem that existing brazing furnaces of this type are generally not conducive to brazing multiple sets of brazing filler metals, which affects the number of times the filler metals can be brazed, are not easy to seal and lock the brazing furnace to prevent heat loss, which affects the energy consumption during the use of the brazing furnace, are not convenient to place and remove the filler metals, and are not convenient to place multiple sets of filler metals at one time. Utility Model Content
[0006] The purpose of this utility model is to provide an energy-saving brazing furnace to solve the problems mentioned in the background art, such as the inconvenience of brazing multiple sets of brazing filler metal, which affects the number of brazing operations, the inconvenience of sealing and locking the brazing furnace to prevent heat loss, which affects energy consumption during use, the inconvenience of convenient placement and removal of brazing filler metal, and the inconvenience of placing multiple sets of brazing filler metal at one time.
[0007] To achieve the above objectives, this utility model provides the following technical solution: an energy-saving brazing furnace, comprising a brazing furnace body and a door panel. The door panel is movably installed on the outer wall of the brazing furnace body. A track is provided on the outside of the brazing furnace body on one side of the door panel. A support frame is provided on the outside of the brazing furnace body above the track. A rotating disk is movably installed at the top of the support frame. A lifting frame is installed at the top of the rotating disk. A lifting frame is slidably installed inside the lifting frame. A drive frame is symmetrically installed on the outer wall of the lifting frame. A movable frame is slidably installed on the outer wall of each drive frame. Multiple sets of placement plates are arranged at equal intervals inside the brazing furnace body. A slide rail is symmetrically slidably installed at the bottom end of each placement plate and connected to the brazing furnace body. A rotating shaft is installed on the outer wall of the door panel near the brazing furnace body, and the door panel is movably connected to the brazing furnace body via the rotating shaft. A power motor is installed at the top of the brazing furnace body on one side of the rotating shaft, and a worm gear is installed at the output end of the power motor.
[0008] Preferably, a worm wheel is fitted on the rotating shaft surface on one side of the worm, and the worm wheel meshes with the worm. Sealing rings are installed on both the door panel and the outer wall of the brazing furnace body. A fixing buckle is installed on the side wall of the door panel, and a first threaded rod is movably installed on the outer wall of the brazing furnace body on one side of the fixing buckle.
[0009] Preferably, a hinge shaft is installed on the outer wall of the brazing furnace body near the first threaded rod, and the brazing furnace body is movably connected to the first threaded rod through the hinge shaft. A first threaded sleeve is fitted on the surface of the first threaded rod, and multiple sets of heaters with equal spacing are installed inside the brazing furnace body on the side of the slide rail.
[0010] Preferably, a servo motor is installed at the top of the lifting frame, and a second threaded rod is installed at the output end of the servo motor. The second threaded rod extends into the interior of the lifting frame, and a second threaded sleeve is fitted on the surface of the second threaded rod near the lifting frame, and the second threaded sleeve is connected to the lifting frame.
[0011] Preferably, two sets of limiting wheels are symmetrically installed on the outer wall of the lifting frame on one side of the second threaded rod, and the limiting wheels are slidably connected to the lifting frame. Two sets of sliding wheels are symmetrically and movably installed on the outer wall of the moving frame near the drive frame, and the sliding wheels are slidably connected to the drive frame.
[0012] Preferably, each of the drive frames has an electric push rod movably mounted at its bottom end, and each electric push rod has a connecting block mounted at its output end, with the connecting block connected to the movable frame.
[0013] Preferably, a rotating shaft is movably mounted at the center of the support frame, and the rotating shaft extends to the outside of the support frame and is connected to the rotating disk. Gears are fitted on the surface of the rotating shaft.
[0014] Preferably, a power cylinder is installed on the outer wall of the support frame on one side of the gear, and a rack is installed at the output end of the power cylinder, which meshes with the gear.
[0015] Preferably, multiple sets of equidistant limiting blocks are installed at the top of the support frame below the rotating disk, and the limiting blocks are slidably connected to the rotating disk. An electric trolley is slidably installed at the top of the track below the support frame, and the electric trolley is connected to the support frame. Brake cylinders are symmetrically installed on the outer wall of the electric trolley, and brake blocks are installed at the output end of each brake cylinder.
[0016] Preferably, a control panel is installed on the outer wall of the brazing furnace body on the side away from the door panel, and the output end of the control panel is electrically connected to the input end of the power motor, heater, servo motor, electric push rod, brake cylinder, electric trolley, and power cylinder.
[0017] Compared with the prior art, the beneficial effects of this utility model are: the brazing furnace not only enables the brazing of multiple sets of brazing filler metal at one time, reducing the number of brazing operations, but also facilitates the sealing and locking of the brazing furnace to prevent heat loss, thereby reducing energy consumption during the use of the brazing furnace. In addition, it facilitates the convenient placement and removal of brazing filler metal, and allows for the placement of multiple sets of brazing filler metal at one time.
[0018] (1) Place multiple sets of brazing filler metals on the surfaces of two sets of placement plates, and place the two sets of placement plates on the surfaces of two sets of moving frames respectively. Under the sliding support of the electric trolley on the track, the electric trolley and the electric push rod drive the placement plates and filler metals to move into the brazing furnace body, so as to facilitate the movement of the placement plates to one side of the slide rail. The servo motor drives the placement plates with multiple sets of filler metals to be placed on the surfaces of multiple sets of slide rails. The control panel reverses to open the lifting frame, electric trolley, and electric push rod, so as to facilitate the movement of the moving frame to the outside of the brazing furnace body. The power motor drives the worm gear to rotate, the worm gear drives the worm wheel to rotate, the worm wheel drives the rotating shaft to rotate, and the rotating shaft drives the door panel to rotate, so as to facilitate the movement of the door panel and the fixing buckle to the surface of the brazing furnace body, so as to facilitate the movement of the brazing furnace body with the cooperation of the two sets of sealing rings. The body and door panel form a sealed space. The first threaded rod is manually rotated to drive the first threaded sleeve to rotate to the side of the fixed buckle, with the hinge axis as the axis. The first threaded sleeve is then manually rotated to move to the surface of the fixed buckle, so that the brazing furnace body and door panel are locked together with the first threaded sleeve and the fixed buckle. This allows the heater to melt the brazing filler metal and fill the weld gap under capillary action, dissolving and diffusing with the base material to form a strong brazed joint. By brazing multiple sets of brazing filler metal at once, energy consumption is saved. The brazing furnace can braze multiple sets of brazing filler metal at one time, reducing the number of brazing operations. It is also convenient to seal and lock the brazing furnace to prevent heat loss, thus reducing energy consumption during the use of the brazing furnace.
[0019] (2) The electric trolley moves the support frame, rotating disk, lifting frame, drive frame, moving frame, placement plate and brazing filler metal to one side of the brazing furnace body. The electric push rod moves the moving frame through the connecting block. Multiple sets of sliding wheels slide on the surface of the drive frame to provide sliding support for the moving frame, so as to facilitate the moving frame to move a placement plate and brazing filler metal to one side of multiple sets of slide rails inside the brazing furnace body. The servo motor drives the second threaded rod to rotate. The second threaded rod drives the second threaded sleeve to move. The second threaded sleeve drives the lifting frame to move. Multiple sets of limit wheels slide on the surface of the lifting frame to provide sliding support for the lifting frame, so as to facilitate the lifting frame to drive the drive frame to move. The drive frame drives the moving frame to move, so as to facilitate the moving frame to place a placement plate and brazing filler metal on the surface of multiple sets of slide rails. The control panel is operated to open the electric trolley in reverse, so as to facilitate the electric trolley to move the moving frame to the brazing furnace body. Externally, a power cylinder drives a rack to move, which in turn drives a gear to rotate. The gear then drives a rotating shaft to rotate, which in turn drives a rotating disk. Multiple limit blocks provide movable support for the rotating disk, facilitating the movement of the rotating disk, lifting frame, drive frame, moving frame, and another set of placement plates to one side of the brazing furnace body. The control panel continues to activate the electric push rod and servo motor, allowing the other set of placement plates and brazing filler metal to be placed on multiple sets of slide rails inside the brazing furnace body. This facilitates the convenient placement of multiple sets of brazing filler metal. Supported by an electric trolley, a brake cylinder moves a brake block to the ground, facilitating the braking of the electric trolley with the support of two sets of brake blocks. This enables convenient placement and removal of brazing filler metal in the brazing furnace, allowing for the placement of multiple sets of brazing filler metal at once, improving the efficiency of brazing in the furnace, and reducing the labor intensity of manual handling. Attached Figure Description
[0020] Figure 1 This is a front view structural diagram of the present utility model; Figure 2 This is a three-dimensional structural diagram of the present invention; Figure 3 This is a three-dimensional schematic diagram of the track structure of this utility model; Figure 4 This is a three-dimensional structural diagram of the brazing furnace body of this utility model; Figure 5 This is a three-dimensional structural diagram of the lifting frame of this utility model; Figure 6 This is a three-dimensional structural diagram of the lifting frame of this utility model; Figure 7 This is a three-dimensional structural diagram of the worm gear of this utility model.
[0021] In the diagram: 1. Brazing furnace body; 2. Door panel; 3. Track; 4. Support frame; 5. Rotary disc; 6. Lifting frame; 7. Drive frame; 8. Moving frame; 9. Slide rail; 10. Placement plate; 11. Heater; 12. Power motor; 13. Worm gear; 14. Rotating shaft; 15. Worm wheel; 16. Sealing ring; 17. Fixing buckle; 18. Lifting frame; 19. First threaded rod; 20. First threaded sleeve; 21. Servo motor; 22. Second threaded rod; 23. Second threaded sleeve; 24. Limit wheel; 25. Sliding wheel; 26. Electric push rod; 27. Connecting block; 28. Power cylinder; 29. Rack; 30. Gear; 31. Rotating shaft; 32. Limit block; 33. Brake block; 34. Brake cylinder; 35. Control panel; 36. Hinge shaft; 37. Electric trolley. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0023] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.
[0024] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.
[0025] Example 1 Please see Figure 1-7This utility model provides an embodiment of an energy-saving brazing furnace, comprising a brazing furnace body 1 and a door panel 2. The door panel 2 is movably installed on the outer wall of the brazing furnace body 1. A track 3 is provided on the outside of the brazing furnace body 1 on one side of the door panel 2. A support frame 4 is provided on the outside of the brazing furnace body 1 above the track 3. A rotating disk 5 is movably installed at the top of the support frame 4. A lifting frame 6 is installed at the top of the rotating disk 5. A lifting frame 18 is slidably installed inside the lifting frame 6. A drive frame 7 is symmetrically installed on the outer wall of the lifting frame 18. A movable frame 8 is slidably installed on the outer wall of each drive frame 7. Multiple sets of placement plates 10 are provided at equal intervals inside the brazing furnace body 1. A slide rail 9 is symmetrically slidably installed at the bottom end of each placement plate 10 and is connected to the brazing furnace body 1. A rotating shaft 14 is installed on the outer wall of the door panel 2 on the side near the brazing furnace body 1. The brazing furnace body 1 is movably connected to the rotating shaft 14. A power motor 12 is installed at the top of the brazing furnace body 1 on one side of the rotating shaft 14. A worm gear 13 is installed at the output end of the power motor 12. A worm wheel 15 is fitted on the surface of the rotating shaft 14 on one side of the worm gear 13, and the worm wheel 15 meshes with the worm gear 13. Sealing rings 16 are installed on both the door panel 2 and the outer wall of the brazing furnace body 1. A fixing buckle 17 is installed on the side wall of the door panel 2. A first threaded rod 19 is movably installed on the outer wall of the brazing furnace body 1 on one side of the fixing buckle 17. A hinge shaft 36 is installed on the outer wall of the brazing furnace body 1 near the first threaded rod 19, and the brazing furnace body 1 is movably connected to the first threaded rod 19 through the hinge shaft 36. A first threaded sleeve 20 is fitted on the surface of the first threaded rod 19. Multiple sets of heaters 11 with equal spacing are installed inside the brazing furnace body 1 on one side of the slide rail 9. Multiple sets of brazing filler metal to be brazed are manually placed on the surfaces of two sets of placement plates 10. The two sets of placement plates 10 are then placed on the surfaces of two sets of movable frames 8. The control panel 35 is used to activate the electric trolley 37 and the electric push rod 26. With the sliding support of the track 3 on the electric trolley 37, the electric trolley 37 and the electric push rod 26 facilitate the movement of the placement plates 10 and the brazing filler metal into the brazing furnace body 1. The placement plates 10 are then moved to one side of the slide rail 9. The control panel 35 is then activated to activate the servo motor 21, which then drives the placement plates 10 and the brazing filler metal to move into the furnace body 1. Multiple sets of brazing filler metal placement plates 10 are placed on the surface of multiple sets of slide rails 9. The control panel 35 reverses the opening of the lifting frame 18, electric trolley 37, and electric push rod 26 to facilitate moving the moving frame 8 to the outside of the brazing furnace body 1. The control panel 35 turns on the power motor 12. With the support of the brazing furnace body 1, the power motor 12 drives the worm gear 13 to rotate. Under the meshing of the worm gear 13 and the worm wheel 15, the worm gear 13 drives the worm wheel 15 to rotate. The worm wheel 15 drives the rotating shaft 14 to rotate. The rotating shaft 14 drives the door panel 2 to rotate, thus facilitating the rotation of the door panel 2. The fixing buckle 17 is moved to the surface of the brazing furnace body 1 to facilitate the formation of a sealed space between the brazing furnace body 1 and the door panel 2 with the cooperation of the two sets of sealing rings 16. The first threaded rod 19 is manually rotated to facilitate the first threaded sleeve 20 to rotate to the side of the fixing buckle 17 with the hinge shaft 36 as the axis. The first threaded sleeve 20 is then manually rotated, and with the threaded connection between the first threaded sleeve 20 and the first threaded rod 19, the first threaded sleeve 20 is moved to the surface of the fixing buckle 17 to facilitate the connection between the first threaded sleeve 20 and the fixing buckle 17. With the cooperation of the brazing furnace body 1 and the door panel 2, the control panel 35 is used to open multiple sets of heaters 11, so that the heaters 11 can melt the brazing filler metal and fill the weld gap under capillary action, dissolve and diffuse with the base material to form a strong brazed joint. By brazing multiple sets of brazing filler metal at one time, energy consumption can be saved. The brazing furnace can braze multiple sets of brazing filler metal at one time, reducing the number of times the brazing filler metal is brazed. It is also convenient to seal and lock the brazing furnace to prevent heat loss, thereby reducing energy consumption when using the brazing furnace. A servo motor 21 is installed at the top of the lifting frame 6. A second threaded rod 22 is installed at the output end of the servo motor 21, and the second threaded rod 22 extends into the interior of the lifting frame 6. A second threaded sleeve 23 is fitted on the surface of the second threaded rod 22 near the lifting frame 18, and the second threaded sleeve 23 is connected to the lifting frame 18. Two sets of limit wheels 24 are symmetrically installed on the outer wall of the lifting frame 18 on one side of the second threaded rod 22, and the limit wheels 24 are slidably connected to the lifting frame 6. Two sets of sliding wheels 25 are symmetrically and movably installed on the outer wall of the moving frame 8 near the drive frame 7, and the sliding wheels 25 are slidably connected to the drive frame 7. An electric push rod 26 is movably installed at the bottom of the drive frame 7. A connecting block 27 is installed at the output end of the electric push rod 26, and the connecting block 27 is connected to the moving frame 8. A rotating shaft 31 is movably installed at the center of the support frame 4, and the rotating shaft 31 extends to the outside of the support frame 4. 1 is connected to the rotating disk 5. The surface of the rotating shaft 31 is fitted with a gear 30. A power cylinder 28 is installed on the outer wall of the support frame 4 on one side of the gear 30. The output end of the power cylinder 28 is equipped with a rack 29 that meshes with the gear 30. Multiple sets of equal-spaced limit blocks 32 are installed on the top of the support frame 4 below the rotating disk 5. The limit blocks 32 are slidably connected to the rotating disk 5. An electric trolley 37 is slidably installed on the top of the track 3 below the support frame 4. The electric trolley 37 is connected to the support frame 4. Brake cylinders 34 are symmetrically installed on the outer wall of the electric trolley 37. Brake blocks 33 are installed on the output ends of the brake cylinders 34. A control panel 35 is installed on the outer wall of the brazing furnace body 1 on the side away from the door panel 2. The output end of the control panel 35 is electrically connected to the input end of the power motor 12, heater 11, servo motor 21, electric push rod 26, brake cylinder 34, electric trolley 37, and power cylinder 28. The control panel 35 opens the electric trolley 37, allowing it to move the support frame 4, rotating disk 5, lifting frame 6, drive frame 7, moving frame 8, placement plate 10, and brazing filler metal to one side of the brazing furnace body 1. The control panel 35 then opens the electric push rod 26. Supported by the movable drive frame 7, the electric push rod 26, via the connecting block 27, moves the moving frame 8. Multiple sets of sliding wheels 25 slide on the surface of the drive frame 7, providing sliding support for the moving frame 8. This facilitates the moving frame 8 moving a placement plate 10 and brazing filler metal to one side of the multiple sets of slide rails 9 inside the brazing furnace body 1. The control panel 35 then opens the servo motor 21, which, in the lifting... Supported by the lowering frame 6, the servo motor 21 drives the second threaded rod 22 to rotate. With the threaded connection between the second threaded rod 22 and the second threaded sleeve 23, the second threaded rod 22 drives the second threaded sleeve 23 to move, and the second threaded sleeve 23 drives the lifting frame 18 to move. Multiple sets of limit wheels 24 slide on the surface of the lifting frame 6 to provide sliding support for the lifting frame 18, so as to facilitate the lifting frame 18 to drive the drive frame 7 to move. The drive frame 7 drives the moving frame 8 to move, so as to facilitate the moving frame 8 to place a set of placement plates 10 and brazing filler metal on the surface of multiple sets of slide rails 9. The control panel 35 is operated to open the electric trolley 37 in reverse, so as to facilitate the electric trolley 37 to drive the moving frame 8 to move. Moved to the outside of the brazing furnace body 1, the operation control panel 35 opens the power cylinder 28. Supported by the support frame 4, the power cylinder 28 drives the rack 29 to move. Under the meshing of the rack 29 and the gear 30, the rack 29 drives the gear 30 to rotate. The gear 30 drives the rotating shaft 31 to rotate. The support frame 4 provides movable support for the rotating shaft 31. The rotating shaft 31 drives the rotating disk 5 to rotate. Multiple sets of limit blocks 32 provide movable support for the rotating disk 5 to facilitate the rotating disk 5 to drive the lifting frame 6, drive frame 7, moving frame 8 and another set of placement plates 10 to one side of the brazing furnace body 1. The operation control panel 35 continues to open the electric push rod 26 and servo... The motor 21 facilitates the placement of another set of placement plates 10 and brazing filler metal on the surface of multiple sets of slide rails 9 inside the brazing furnace body 1, thus facilitating the convenient placement of multiple sets of brazing filler metal. When the electric trolley 37 needs to be braked, the control panel 35 opens two sets of brake cylinders 34, which, supported by the electric trolley 37, drive the brake blocks 33 to move to the ground, thus facilitating the braking of the electric trolley 37 under the support of the two sets of brake blocks 33. This enables convenient placement and removal of brazing filler metal in the brazing furnace, facilitates the placement of multiple sets of brazing filler metal at once, improves the brazing efficiency of the brazing furnace, and reduces the labor intensity of manual handling of brazing filler metal.
[0026] Work steps Multiple sets of brazing filler metal are placed on the surfaces of two sets of placement plates 10. The two sets of placement plates 10 are then placed on the surfaces of two sets of movable frames 8. With the sliding support of the electric trolley 37 on the track 3, the electric trolley 37 and the electric push rod 26 move the placement plates 10 and the brazing filler metal into the brazing furnace body 1, facilitating the movement of the placement plates 10 to one side of the slide rail 9. The servo motor 21 moves the placement plates 10, which hold multiple sets of brazing filler metal, onto the surfaces of the multiple sets of slide rails 9. The control panel 35 reverses and opens the lifting frame 18, the electric trolley 37, and the electric push rod 26, facilitating the movement of the movable frames 8 to the outside of the brazing furnace body 1. The power motor 12 drives the worm gear 13 to rotate, the worm gear 13 drives the worm wheel 15 to rotate, and the worm wheel 15 drives the rotating shaft 14 to rotate. The rotating shaft 14 drives the door panel 2 to rotate, facilitating the movement of the door panel 2 and the fixing buckle 17 to the surface of the brazing furnace body 1. This allows the brazing furnace body 1 and the door panel 2 to form a sealed space with the cooperation of the two sets of sealing rings 16. Manually rotating the first threaded rod 19 allows it to rotate the first threaded sleeve 20 to one side of the fixing buckle 17, using the hinge shaft 36 as the axis. Manually rotating the first threaded sleeve 20 allows it to move to the surface of the fixing buckle 17, allowing the brazing furnace body 1 and the door panel 2 to be locked together with the fixing buckle 17. This allows the heater 11 to melt the brazing filler metal and fill the weld gap under capillary action, dissolving and diffusing with the base material to form a strong brazed joint. This process allows multiple... A set of brazing filler metal is used for brazing to save energy. An electric trolley 37 moves the support frame 4, rotating disk 5, lifting frame 6, drive frame 7, moving frame 8, placement plate 10, and brazing filler metal to one side of the brazing furnace body 1. An electric push rod 26, via a connecting block 27, moves the moving frame 8. Multiple sets of sliding wheels 25 slide on the surface of the drive frame 7 to provide sliding support for the moving frame 8, facilitating the movement of the placement plate 10 and brazing filler metal to one side of multiple sets of slide rails 9 inside the brazing furnace body 1. A servo motor 21 drives the second threaded rod 22 to rotate, which in turn moves the second threaded sleeve 23. The second threaded sleeve 23 then moves the lifting frame 18. Multiple sets of limit wheels 24 slide on the surface of the lifting frame 6 to provide sliding support for the lifting frame 18, facilitating the lifting process. The lifting frame 18 drives the drive frame 7 to move, and the drive frame 7 drives the moving frame 8 to move, so that the moving frame 8 can place a set of placement plates 10 and brazing filler metal on the surface of multiple sets of slide rails 9. The control panel 35 is operated to open the electric trolley 37 in reverse, so that the electric trolley 37 can drive the moving frame 8 to the outside of the brazing furnace body 1. The power cylinder 28 drives the rack 29 to move, the rack 29 drives the gear 30 to rotate, the gear 30 drives the rotating shaft 31 to rotate, and the rotating shaft 31 drives the rotating disk 5 to rotate. Multiple sets of limit blocks 32 provide movable support for the rotating disk 5, so that the rotating disk 5 can drive the lifting frame 6, drive frame 7, moving frame 8 and another set of placement plates 10 to one side of the brazing furnace body 1. The control panel 35 is then operated to open the electric push rod 26 and the servo motor 21.To facilitate the placement of another set of placement plates 10 and brazing filler metal on the surface of multiple sets of slide rails 9 inside the brazing furnace body 1, the brake cylinder 34, supported by the electric trolley 37, moves the brake block 33 to the ground, facilitating braking of the electric trolley 37 under the support of two sets of brake blocks 33, thus completing the operation of the brazing furnace.
[0027] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. An energy-saving brazing furnace, characterized in that: The system includes a brazing furnace body and a door panel. A door panel is movably mounted on the outer wall of the brazing furnace body. A track is provided on the exterior of the brazing furnace body on one side of the door panel. A support frame is provided on the exterior of the brazing furnace body above the track. A rotating disk is movably mounted on the top of the support frame. A lifting frame is mounted on the top of the rotating disk. A lifting frame is slidably mounted inside the lifting frame. Drive frames are symmetrically mounted on the outer wall of the lifting frame. Moving frames are slidably mounted on the outer wall of each drive frame. Multiple sets of equally spaced placement plates are provided inside the brazing furnace body. Slide rails are symmetrically slidably mounted on the bottom ends of each placement plate and connected to the brazing furnace body. A rotating shaft is mounted on the outer wall of the door panel near the brazing furnace body, and the door panel is movably connected to the brazing furnace body via the rotating shaft. A power motor is mounted on the top of the brazing furnace body on one side of the rotating shaft. A worm gear is mounted on the output end of the power motor, and a worm wheel is fitted onto the surface of the rotating shaft on one side of the worm gear.
2. The energy-saving brazing furnace according to claim 1, characterized in that: The worm gear meshes with the worm, and sealing rings are installed on both the door panel and the outer wall of the brazing furnace body. A fixing buckle is installed on the side wall of the door panel, and a first threaded rod is movably installed on the outer wall of the brazing furnace body on one side of the fixing buckle.
3. The energy-saving brazing furnace according to claim 2, characterized in that: A hinge shaft is installed on the outer wall of the brazing furnace body near the first threaded rod, and the brazing furnace body is movably connected to the first threaded rod through the hinge shaft. A first threaded sleeve is fitted on the surface of the first threaded rod, and multiple sets of heaters with equal spacing are installed inside the brazing furnace body on the side of the slide rail.
4. The energy-saving brazing furnace according to claim 3, characterized in that: A servo motor is installed at the top of the lifting frame. A second threaded rod is installed at the output end of the servo motor and extends into the interior of the lifting frame. A second threaded sleeve is fitted on the surface of the second threaded rod near the lifting frame and is connected to the lifting frame.
5. An energy-saving brazing furnace according to claim 4, characterized in that: Two sets of limiting wheels are symmetrically installed on the outer wall of the lifting frame on one side of the second threaded rod, and the limiting wheels are slidably connected to the lifting frame. Two sets of sliding wheels are symmetrically and movably installed on the outer wall of the moving frame near the drive frame, and the sliding wheels are slidably connected to the drive frame.
6. An energy-saving brazing furnace according to claim 5, characterized in that: Each drive frame has an electric push rod movably mounted at its bottom end, and each electric push rod has a connecting block mounted at its output end, and the connecting block is connected to the movable frame.
7. An energy-saving brazing furnace according to claim 6, characterized in that: A rotating shaft is movably mounted at the center of the support frame, and the rotating shaft extends to the outside of the support frame and is connected to the rotating disk. Gears are fitted on the surface of the rotating shaft.
8. An energy-saving brazing furnace according to claim 7, characterized in that: A power cylinder is installed on the outer wall of the support frame on one side of the gear, and a rack is installed at the output end of the power cylinder, which meshes with the gear.
9. An energy-saving brazing furnace according to claim 8, characterized in that: Multiple sets of equidistant limit blocks are installed at the top of the support frame below the rotating disk, and the limit blocks are slidably connected to the rotating disk. An electric trolley is slidably installed at the top of the track below the support frame, and the electric trolley is connected to the support frame. Brake cylinders are symmetrically installed on the outer wall of the electric trolley, and brake blocks are installed at the output end of each brake cylinder.
10. An energy-saving brazing furnace according to claim 9, characterized in that: A control panel is installed on the outer wall of the brazing furnace body on the side away from the door panel, and the output end of the control panel is electrically connected to the input end of the power motor, heater, servo motor, electric push rod, brake cylinder, electric trolley, and power cylinder.
Citation Information
Patent Citations
Energy-saving vacuum brazing furnace
CN119304300B