Spot welding device
Patent Information
- Application Number
- CN202522508484.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-26
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-11-26
AI Technical Summary
[0003]现有技术中手动点焊笔缺乏自动定位系统,依赖肉眼或简单工具对齐,而电路板元件日趋微型化,焊点间距狭窄,稍有不慎便易偏移,且焊接过程中产生的高温容易灼伤手部,操作人员佩戴隔热手套进行元件定位时,定位难度会进一步增大
(1)本实用新型通过支撑台顶面对待焊接部件的电路板进行支撑,电路板的顶面设置防滑垫,从而避免电路板容易滑动,并且避免电路板的底面被剐蹭,支撑台的下方设置容纳焊接电源控制器的收纳腔,进而减小了手动焊接设备的占地面积,同时也方便操作人员对电焊笔的功率进行调节;
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Figure CN224824834U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of welding technology, specifically to a spot welding device. Background Technology
[0002] Manual circuit board soldering is a precision soldering technique that uses a manual spot soldering pen and control box. During operation, it is necessary to locate the solder joints and adjust the current and time parameters. It is suitable for scenarios such as electronic repair and prototype making, and is characterized by high efficiency and flexibility.
[0003] Existing manual spot welding pens lack an automatic positioning system and rely on visual inspection or simple tools for alignment. However, circuit board components are becoming increasingly miniaturized, and the spacing between solder joints is narrow. They are easily misaligned if not handled carefully. Furthermore, the high temperature generated during the welding process can easily burn the hands. When operators wear heat-resistant gloves to position components, the positioning difficulty will be further increased. Utility Model Content
[0004] The objective of this utility model can be achieved through the following technical solutions: A spot welding device includes a welding platform, a positioning mechanism is provided above the welding platform, and the welding platform includes a welding power controller. The positioning mechanism includes a rotating shaft, a limiting frame is fixedly connected to the top of the rotating shaft, a rotating plate is slidably connected to the inner side of the limiting frame and passes through it, an end plate is fixedly connected to the end of the rotating plate, and a number of through holes are opened on the surface of the end plate. The top surface of the end plate is magnetically connected to a magnetic plate, the top of the magnetic plate is fixedly connected to a limiting cylinder, the inner wall of the limiting cylinder is slidably connected to a telescopic rod, the bottom outer side of the telescopic rod is glued and fixedly attached to a buffer sleeve, and the bottom end of the telescopic rod is also connected through the magnetic plate. The limiting frame has a threaded shaft 2 threaded into the middle of its top surface, and the bottom end of the threaded shaft 2 abuts against the top surface of the rotating plate.
[0005] As a further embodiment of this utility model: a limiting ring is fixedly connected to the middle of the inner wall of the limiting cylinder, a push rod is slidably connected through the middle of the inner wall of the limiting ring, the top end of the push rod extends to the top of the limiting cylinder, a pressure plate is slidably connected to the top end of the inner wall of the limiting cylinder, and the middle of the inner wall of the pressure plate is fixedly connected to the outer wall of the push rod.
[0006] As a further embodiment of this utility model: a spring is fixedly connected to the bottom surface of the pressure plate, the bottom surface of the spring is fixedly connected to the limiting ring, the spring is sleeved on the outside of the push rod, and the bottom end of the push rod is fixedly connected to the telescopic rod, and the telescopic rod is aligned with each through hole.
[0007] As a further embodiment of this utility model: the welding platform also includes a support platform, and the lower end and middle of the inner wall of the support platform are provided with storage cavities. The welding power controller is placed inside the storage cavity. An anti-slip pad is glued and fixed to the middle of the top surface of the support platform. The rear end of the top surface of the support platform is rotatably connected to the rotating shaft.
[0008] As a further embodiment of this utility model: a threaded shaft is threaded and inserted into the upper back of the support platform, and the end of the threaded shaft abuts against the surface of the rotating shaft.
[0009] As a further embodiment of this utility model: the upper front end of the support platform is symmetrically provided with sliding grooves, and the inner wall of the support platform is also rotatably connected with a lead screw. The end of the lead screw extends to the outside of the support platform and is fixedly connected with a handwheel. The two sides of the lead screw are respectively provided with threads in different directions, and the two sides of the lead screw are respectively located inside the sliding groove.
[0010] As a further embodiment of this utility model: a slider is slidably connected to the inner side of each of the two grooves, the inner wall of the slider is threaded through and connected to the lead screw, and the upper end of the slider extends above the anti-slip pad and is fixedly connected to a clamping plate.
[0011] The beneficial effects of this utility model are: (1) The present invention supports the circuit board of the component to be welded by the top surface of the support platform. The top surface of the circuit board is provided with an anti-slip pad to prevent the circuit board from sliding easily and to prevent the bottom surface of the circuit board from being scratched. The support platform is provided with a storage cavity for accommodating the welding power controller, thereby reducing the footprint of the manual welding equipment and also making it convenient for the operator to adjust the power of the welding pen. (2) The device uses a rotating plate to fix an end plate with a through hole. A telescopic rod can be inserted into the through hole. The telescopic rod can be lowered by simply pressing it, thereby pressing down and positioning the circuit board components to be welded below the telescopic rod, avoiding burns to the operator's hands. When pressing down the telescopic rod, the operator's hand movements are simple and easy to maintain for a long time. In addition, through the through hole on the surface of the end plate, fasteners such as screws can be used to install lighting fixtures or magnifying glasses and other equipment, further reducing the difficulty of welding. Attached Figure Description
[0012] The present invention will be further described below with reference to the accompanying drawings.
[0013] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 yes Figure 1 Enlarged structural diagram of region A in the middle; Figure 3 This is a schematic diagram of the overall structure of the limiting frame in this utility model; Figure 4 This is a schematic diagram of the overall structure of the limiting cylinder in this utility model; Figure 5 This is a cross-sectional view of the limiting cylinder in this utility model; Figure 6 This is a schematic diagram of the overall structure of the slider in this utility model.
[0014] In the diagram: 1. Welding platform; 101. Support platform; 102. Storage cavity; 103. Welding power controller; 104. Slide rail; 105. Handwheel; 106. Lead screw; 107. Slider; 108. Clamping plate; 109. Anti-slip pad; 110. Threaded shaft one; 2. Positioning mechanism; 201. Rotating shaft; 202. Limiting frame; 203. Threaded shaft two; 204. Rotating plate; 205. End plate; 206. Through hole; 207. Magnetic suction plate; 208. Limiting cylinder; 209. Limiting ring; 210. Telescopic rod; 211. Buffer sleeve; 212. Push rod; 213. Pressure plate; 214. Spring. Detailed Implementation
[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0016] like Figure 1-6 As shown, a spot welding device includes a welding platform 1, a positioning mechanism 2 disposed above the welding platform 1, and a welding power controller 103. The positioning mechanism 2 includes a rotating shaft 201, a limiting frame 202 fixedly connected to the top of the rotating shaft 201, a rotating plate 204 slidably and penetratingly connected to the inner side of the limiting frame 202, and an end plate 205 fixedly connected to the end of the rotating plate 204. The surface of the end plate 205 is provided with a plurality of through holes 206. The top surface of the 05 is magnetically connected to a magnetic plate 207. A limiting cylinder 208 is fixedly connected to the top of the magnetic plate 207. A telescopic rod 210 is slidably connected to the inner wall of the limiting cylinder 208. A buffer sleeve 211 is glued and fixed to the outer side of the bottom end of the telescopic rod 210. The bottom end of the telescopic rod 210 is also connected through the magnetic plate 207. A threaded shaft 203 is threaded and inserted into the middle of the top surface of the limiting frame 202. The bottom end of the threaded shaft 203 abuts against the top surface of the rotating plate 204. Figure 2 As shown, the end plate 205 is made of iron and can be magnetically fixed to the magnetic plate 207 with embedded magnets, and the buffer sleeve 211 is made of silicone. A limiting ring 209 is fixedly connected to the middle of the inner wall of the limiting cylinder 208. A push rod 212 is slidably connected through the middle of the inner wall of the limiting ring 209. The top end of the push rod 212 extends above the limiting cylinder 208. A pressure plate 213 is also slidably connected to the top end of the inner wall of the limiting cylinder 208. The middle of the inner wall of the pressure plate 213 is fixedly connected to the outer wall of the push rod 212. A spring 214 is fixedly connected to the bottom surface of the pressure plate 213. The bottom surface of the spring 214 is fixedly connected to the limiting ring 209. The spring 214 is entirely sleeved on the outside of the push rod 212, and the bottom end of the push rod 212 is fixedly connected to the telescopic rod 210. The telescopic rod 210 is aligned with each through hole 206. Figure 5 As shown, the spring 214 has an elastic coefficient of 4 N / mm, and the spring 214 pushes the pressure plate 213 to lift and reset. The welding platform 1 also includes a support platform 101. The lower end and middle of the inner wall of the support platform 101 are each provided with a storage cavity 102. A welding power controller 103 is placed inside the storage cavity 102. An anti-slip pad 109 is adhered and fixed to the middle of the top surface of the support platform 101. The rear end of the top surface of the support platform 101 is rotatably connected to a rotating shaft 201. Figure 1 As shown, the welding power controller 103 can be connected to the welding pen via a wire, and the anti-slip pad 109 is a silicone pad. A threaded shaft 110 is threaded and inserted into the upper back of the support platform 101. The end of the threaded shaft 110 abuts against the surface of the rotating shaft 201. A sliding groove 104 is symmetrically formed on the upper front of the support platform 101. A lead screw 106 is rotatably connected to the inner wall of the support platform 101. The end of the lead screw 106 extends to the outside of the support platform 101 and is fixedly connected to a handwheel 105. Threads with different orientations are provided on both sides of the lead screw 106, and both sides of the lead screw 106 are located inside the sliding groove 104. (The last two sentences are repetitive and can be omitted.) Figure 1 As shown, the slide 104 is positioned in front of the support platform 101 to prevent dust from clogging the thread groove on the surface of the lead screw 106 above the support platform 101.
[0017] The working principle of this utility model: When using the device, place the circuit board to be soldered on the anti-slip pad 109 with the soldering surface facing up. Then rotate the handwheel 105 to drive the lead screw 106 to rotate. The thread on the surface of the lead screw 106 pushes the slider 107 to move along the slide groove 104, thereby clamping and limiting the side of the circuit board through the clamping plate 108. Next, place the component to be soldered on the mounting point on the top surface of the circuit board. Rotate the limiting frame 202 to make the rotating plate 204 coincide with the component to be soldered below. Then tighten the threaded shaft 110 so that its end abuts against the rotating shaft 201 to prevent the rotating shaft 201 from rotating. Then move the rotating plate 204 along the inner side of the limiting frame 202 so that the end plate 205 is above the component to be soldered. Tighten the threaded shaft 203 so that its end abuts against the rotating plate 204, so that the rotating plate 204 cannot slide relative to the limiting frame 202. Insert the telescopic rod 210 into the through hole 206 at a suitable position above the component to be soldered until the magnetic suction plate 207 abuts against and attracts the surface of the end plate 205. When soldering the component, the operator holds the soldering pen with his right hand and presses down the push rod 212 with the other hand to make the telescopic rod 210 fall down and abut against the top of the component through the buffer sleeve 211 to prevent the component from deviating.
[0018] The above description provides a detailed account of one embodiment of the present invention. However, this description is merely a preferred embodiment and should not be construed as limiting the scope of the present invention. All equivalent variations and improvements made within the scope of the claims of the present invention should still fall within the patent coverage of the present invention.
Claims
1. A spot welding device, comprising a welding platform (1), wherein a positioning mechanism (2) is provided above the welding platform (1), and the welding platform (1) includes a welding power controller (103). Its features are, The positioning mechanism (2) includes a rotating shaft (201), a limiting frame (202) is fixedly connected to the top of the rotating shaft (201), a rotating plate (204) is slidably connected to the inner side of the limiting frame (202), and an end plate (205) is fixedly connected to the end of the rotating plate (204). Several through holes (206) are opened on the surface of the end plate (205). The top surface of the end plate (205) is magnetically connected to a magnetic suction plate (207), the top of the magnetic suction plate (207) is fixedly connected to a limiting cylinder (208), the inner wall of the limiting cylinder (208) is slidably connected to a telescopic rod (210), the bottom outer side of the telescopic rod (210) is glued and fixed to a buffer sleeve (211), and the bottom end of the telescopic rod (210) is also connected through the magnetic suction plate (207). The limiting frame (202) has a threaded shaft (203) threaded into the middle of its top surface, and the bottom end of the threaded shaft (203) abuts against the top surface of the rotating plate (204).
2. The spot welding device according to claim 1, characterized in that, A limiting ring (209) is fixedly connected to the middle of the inner wall of the limiting cylinder (208). A push rod (212) is slidably connected through the middle of the inner wall of the limiting ring (209). The top end of the push rod (212) extends to the top of the limiting cylinder (208). A pressure plate (213) is also slidably connected to the top end of the inner wall of the limiting cylinder (208). The middle of the inner wall of the pressure plate (213) is fixedly connected to the outer wall of the push rod (212).
3. The spot welding device according to claim 2, characterized in that, A spring (214) is fixedly connected to the bottom surface of the pressure plate (213). The bottom surface of the spring (214) is fixedly connected to the limiting ring (209). The spring (214) is sleeved on the outside of the push rod (212). The bottom end of the push rod (212) is fixedly connected to the telescopic rod (210). The telescopic rod (210) is aligned with each through hole (206).
4. A spot welding device according to claim 3, characterized in that, The welding platform (1) also includes a support platform (101). The lower end and middle of the inner wall of the support platform (101) are provided with a storage cavity (102). The welding power controller (103) is placed inside the storage cavity (102). An anti-slip pad (109) is glued and fixed to the middle of the top surface of the support platform (101). The rear end of the top surface of the support platform (101) is rotatably connected to the rotating shaft (201).
5. A spot welding device according to claim 4, characterized in that, The upper back of the support platform (101) is threaded and connected to a threaded shaft (110), the end of which abuts against the surface of the rotating shaft (201).
6. A spot welding device according to claim 5, characterized in that, The support platform (101) has symmetrical grooves (104) on the upper front side. The inner wall of the support platform (101) is also rotatably connected to a lead screw (106). The end of the lead screw (106) extends to the outside of the support platform (101) and is fixedly connected to a handwheel (105). The two sides of the lead screw (106) are respectively provided with threads in different directions, and the two sides of the lead screw (106) are respectively located inside the groove (104).
7. A spot welding device according to claim 6, characterized in that, The inner sides of the two grooves (104) are slidably connected to sliders (107). The inner wall of the slider (107) is connected to the lead screw (106) through and threaded. The upper end of the slider (107) extends above the anti-slip pad (109) and is fixedly connected to a clamping plate (108).