A molten slag waste collecting device based on a switching workbench laser cutting machine
Patent Information
- Application Number
- CN202522157002.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-13
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-10-13
AI Technical Summary
[0003]上述清理方法操作不便、劳动强度大,需要留有足够的操作空间,而实际工作中机床上下料区域周围往往配备托料架、上料装置、原材料存放架等辅助设备;
[0017]首先,该熔渣废料收集装置适用于各种尺寸台面交换工作台激光切割机,无需增加电气设备单独驱动,借助与工作台升降机构联动,实现及时废料熔渣收集,制造成本低,且无需占用工作台周围空间,不受场地布局限制:
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Figure CN224824917U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of waste collection technology, and in particular to a slag waste collection device based on a laser cutting machine with an exchange worktable. Background Technology
[0002] Exchangeable worktable laser cutting machines are widely used in sheet metal processing because they eliminate the need to wait for cutting and feeding, saving downtime. The machine features a lifting, exchangeable double worktable design, divided into loading / unloading areas and a processing area. The processing area is equipped with an automatic slag removal device to automatically remove waste and molten slag that falls during cutting. Waste and molten slag generated during the loading / unloading area, as well as slag generated when cleaning the cutting slats, require manual cleaning. Operators typically use a shovel or rake to move the waste from the center of the worktable to the edge before loading it into the waste bin.
[0003] The above cleaning methods are inconvenient to operate and labor-intensive, and require sufficient operating space. In actual work, the area around the loading and unloading area of the machine tool is often equipped with auxiliary equipment such as material racks, loading devices, and raw material storage racks.
[0004] Therefore, based on the above problems, it is necessary to provide a slag waste collection device based on a laser cutting machine with an exchange worktable. Utility Model Content
[0005] The purpose of this invention is to overcome the defects of the existing technology and provide a slag and waste collection device based on a laser cutting machine with an exchange worktable, so as to clean up the waste and slag under the worktable in the loading and unloading area of the laser cutting machine with an exchange worktable in a timely manner, improve the efficiency of waste and slag cleaning, and reduce the labor intensity of the operator.
[0006] To achieve the above objectives, this utility model provides the following technical solution:
[0007] This utility model discloses a slag waste collection device based on a laser cutting machine with an exchange worktable, comprising:
[0008] A tray is installed below the loading and unloading platform to receive molten slag waste falling from the loading and unloading area, and a collection trough is installed at one end of the tray and can be separated from the tray. One end of the tray is connected to the lifting mechanism of the loading and unloading platform, thereby causing the tray to tilt towards the collection trough to pour the molten slag waste.
[0009] Furthermore, it also includes a support guide component for guiding the displacement of the pallet, which is installed on the lower part of the pallet.
[0010] Furthermore, the support and guide component includes a base plate, the base plate having at least one slide rail formed along the sliding direction of the tray, and a pulley fixedly connected to the lower surface of the tray for sliding connection with the slide rail.
[0011] Furthermore, the pulleys include three sets, the number of pulleys in each set is adapted to the slide rail, and the three sets of pulleys are arranged in a rectangular array.
[0012] Furthermore, the tray has a plate-like structure with a first flange extending vertically upward on one side. The first flange is provided with a lifting ring buckle, which is connected to the lifting mechanism via a lifting chain.
[0013] Furthermore, the storage slot is a plate-shaped structure with an upwardly extending inclined section on the side of the tray for approaching the lower surface of the tray, and the inclined section is positioned below the tray.
[0014] Furthermore, the receiving groove has a second flange extending vertically upward on the side away from the tray to prevent molten slag from spilling.
[0015] Furthermore, hooks are fixed to both ends of the storage slot for lifting.
[0016] In the above technical solution, the slag waste collection device based on a laser cutting machine with an exchange worktable provided by this utility model has the following advantages:
[0017] Firstly, this slag collection device is suitable for laser cutting machines with exchangeable worktables of various sizes. It requires no additional electrical equipment for separate drive, and by linking with the worktable lifting mechanism, it achieves timely collection of molten slag and waste. It has low manufacturing costs and does not occupy space around the worktable, thus not being limited by site layout.
[0018] Secondly, instead of traditional manual cleaning, the machine tool lifting mechanism lifts the waste and slag, allowing them to slide into the waste collection tank on the other side. This greatly reduces the labor intensity of manual cleaning and improves slag removal efficiency. The waste collection tank can be hoisted and dumped, making it more convenient and environmentally friendly. In addition, it enables timely cleaning of slag and waste, and facilitates the removal of fallen workpieces. Attached Figure Description
[0019] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this utility model. For those skilled in the art, other drawings can be obtained based on these drawings.
[0020] Figure 1 This is a schematic diagram of the assembly state of a slag waste collection device based on a laser cutting machine with an exchange worktable, as disclosed in this utility model.
[0021] Figure 2 This is a schematic diagram of the working state of a slag waste collection device based on a laser cutting machine with an exchange worktable disclosed in this utility model.
[0022] Figure 3 yes Figure 2 Main view of the tray not raised;
[0023] Figure 4 yes Figure 2 Main view of tray raised position;
[0024] Figure 5 This is a front view of the slag waste collection device disclosed in this utility model;
[0025] Figure 6 This is an isometric drawing of the slag waste collection device disclosed in this utility model;
[0026] Figure 7a This is an isometric drawing of the tray disclosed in this utility model;
[0027] Figure 7b This is the A-direction view of 7a;
[0028] Figure 8 This is an isometric drawing of the storage groove disclosed in this utility model;
[0029] Figure 9 This is the isometric drawing of the base plate disclosed in this utility model.
[0030] Explanation of reference numerals in the attached figures:
[0031] 10. Pallet; 11. Lifting ring; 12. Lifting chain; 13. Pulley;
[0032] 20. Storage slot; 21. Hook; 22. Inclined section;
[0033] 30. Supporting guide components; 31. Base plate; 32. Slide rail;
[0034] 40. Loading and unloading table. Detailed Implementation
[0035] To enable those skilled in the art to better understand the technical solution of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings.
[0036] See Figure 1-4 As shown;
[0037] A utility model discloses a slag waste collection device based on a laser cutting machine with an exchange worktable, comprising: a tray 10 and a storage trough 20 that can be separated from the tray 10;
[0038] The tray 10 is set below the loading and unloading platform 40 to receive molten slag waste falling from the loading and unloading area. The collection trough 20 is set at one end of the tray 10. One end of the tray 10 is connected to the lifting mechanism of the loading and unloading platform 40. The lifting mechanism can drive the tray 10 to tilt and place it below the loading and unloading platform 40, and pour the molten slag waste towards the collection trough 20. Specifically, the tray 10 has a plate-shaped structure with a first flange extending vertically upward on one side. The first flange is provided with a lifting ring buckle 11, which is connected to the lifting mechanism through a lifting chain 12.
[0039] In working condition, see Figure 4 As shown, one end of the tray 10 tilts as it rises with the lifting mechanism, and the molten slag slides from the free end of the tray 10 into the collection trough 20 by its own weight, thus realizing the timely cleaning of molten slag waste. The collection trough 20 is small in size and is placed on one side of the workbench. It is used to collect waste and molten slag in the tray 10. The collection trough 20 is equipped with a hook, which can lift the waste as a whole and pour it into the waste bin.
[0040] See Figure 4-8 As shown:
[0041] In order to ensure the stable lifting and accurate collection of molten slag waste by pallet 10, the collection device also includes a support and guide component 30, which is installed at the lower part of pallet 10;
[0042] The support and guide component 30 includes a base plate 31, which has multiple slide rails 32 along the sliding direction of the pallet 10. Specifically, the base plate 31 is a base plate with channel steel slide rails, which plays a supporting and guiding role, ensuring that the trajectory of the pallet 10 during the lifting process is consistent, and ensuring that the waste and slag slide accurately into the waste collection trough. The lower surface of the pallet 10 is fixedly connected to a pulley 13, which is slidably connected to the slide rail 32 through the pulley 13. The pulley 13 includes three sets, and the number of pulleys 13 in each set is evenly matched with the slide rail 32. The three sets of pulleys 13 are arranged in a rectangular array.
[0043] During operation, the lifting mechanism raises / lowers, causing the tray 10 to tilt or return to its original position. The pulley 13 slides on the slide rail 32, thereby guiding the tray 10 to move stably towards its original position.
[0044] See Figure 9 As shown:
[0045] The receiving trough 20 has a plate-like structure with an upwardly extending inclined section 22 on the side of the tray 10. The inclined section is close to the lower surface of the tray 10 and is positioned below the tray 10 to avoid gaps at the connection between the receiving trough 20 and the tray 10. During operation, the inclined section 22 receives the molten slag that slides off the tray 10 and guides it into the middle of the receiving trough 20. After the molten slag slides in, the inclined section blocks it from spilling. The receiving trough 20 has a vertically extending second flange on the side away from the tray 10 to prevent the molten slag from spilling.
[0046] In the above technical solution, the present invention provides a slag waste collection device based on a laser cutting machine with an exchange worktable, the working principle of which is as follows:
[0047] The lifting chain connects the tray 10 to the machine tool lifting mechanism. When the worktable is raised, one side of the tray 10 is lifted, and the waste and slag can slide into the waste collection trough 20 on the edge of the worktable to achieve timely cleaning of waste. The collection trough 20 is small in size and is placed on one side of the worktable to collect the waste and slag in the tray 10. The waste can be lifted as a whole and poured into the waste box.
[0048] This slag collection device is suitable for laser cutting machines with exchangeable worktables of various sizes. It does not require additional electrical equipment for separate drive, and uses a lifting mechanism to collect slag and waste. It has low manufacturing costs and does not occupy space around the worktable, so it is not limited by site layout.
[0049] Highly adaptable: For ultra-long table laser cutting machines, a segmented design can be adopted, with multiple devices arranged under the laser table simultaneously for zoned collection, allowing for flexible adaptation;
[0050] Replacing traditional manual cleaning: With the help of the machine tool lifting mechanism, the waste and slag can be lifted and slid to the waste collection tank on the other side, which greatly reduces the labor intensity of manual cleaning and improves the slag removal efficiency. The waste collection tank can be hoisted and dumped, which is more convenient and environmentally friendly. In addition, it enables timely cleaning of slag and waste, and makes it easy to remove fallen workpieces.
[0051] The foregoing description only illustrates certain exemplary embodiments of the present invention. Undoubtedly, those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
Claims
1. A slag waste collection device based on a laser cutting machine with an exchange worktable, characterized in that, include: A tray (10) is set below the loading and unloading platform (40) to receive molten slag waste falling from the loading and unloading area, and a storage trough (20) is set at one end of the tray (10) and can be separated from the tray (10). One end of the tray (10) is connected to the lifting mechanism of the loading and unloading platform (40), thereby causing the tray (10) to tilt towards the storage trough (20) to pour molten slag waste.
2. The slag waste collection device based on a laser cutting machine with an exchange worktable according to claim 1, characterized in that: It also includes a support guide component (30) for guiding the displacement of the tray (10), which is installed on the lower part of the tray (10).
3. The slag waste collection device based on a laser cutting machine with an exchange worktable according to claim 2, characterized in that: The support guide component (30) includes a base plate (31), the base plate (31) having at least one slide rail (32) formed along the sliding direction of the tray (10), and a pulley (13) fixedly connected to the lower surface of the tray (10) for sliding connection with the slide rail (32).
4. The slag waste collection device based on a laser cutting machine with an exchange worktable according to claim 3, characterized in that: The pulleys (13) include three sets, each set of pulleys (13) is evenly matched with the slide rails (32), and the three sets of pulleys (13) are arranged in a rectangular array.
5. A slag waste collection device based on a laser cutting machine with an exchange worktable according to claim 1 or 2, characterized in that: The tray (10) is a plate-shaped structure with a first flange extending vertically upward on one side. The first flange is provided with a lifting ring buckle (11), which is connected to the lifting mechanism via a lifting chain (12).
6. A slag waste collection device based on a laser cutting machine with an exchange worktable according to claim 1 or 2, characterized in that: The storage slot (20) is a plate-shaped structure with an upwardly extending inclined section (22) on the side of the tray (10) for approaching the lower surface of the tray (10), and the inclined section (22) is located below the tray (10).
7. The slag waste collection device based on a laser cutting machine with an exchange worktable according to claim 6, characterized in that: The receiving groove (20) has a second flange extending vertically upward on the side away from the tray (10) to prevent molten slag from spilling.
8. A slag waste collection device based on a laser cutting machine with an exchange worktable according to claim 6, characterized in that: The storage trough (20) is fixed at both ends with hooks (21) for hoisting.