Stator core coding device
Patent Information
- Application Number
- CN202521320383.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-26
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-06-26
AI Technical Summary
[0005]但是,上述打码方式由于增加了设备、工装和人员的数量,导致其存在设备成本、定位工装成本和人员成本较高的弊端,且由于工件(定子铁芯)需要耗费在各打码设备之间进行周转的时间以及工件需要在各设备上进行定位的时间,导致其打码的效率较低
第一,本实用新型的一种定子铁芯打码装置,通过在铁芯打码主机上集成设置铁芯端面打码机构和铁芯侧面打码机构,并与升降旋转平台相配合,实现了打码作业的自动化,提高了打码作业的效率。
Smart Images

Figure CN224824939U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of stator core manufacturing process equipment technology, specifically to a stator core marking device. Background Technology
[0002] The stator core of an electric motor is the core component of the motor, and it is made by stacking a number of core laminations. The typical manufacturing process of a stator core is as follows: first, silicon steel sheets are stamped into core laminations, and then the core laminations are stacked and formed into a stator core assembly by partial welding or riveting in a mold.
[0003] After the stator core is manufactured, data such as batch number, production date, material grade, part number, and key dimensions need to be engraved on the core surface using QR codes or plain text codes for traceability. This process of marking the stator core surface is called coding. Depending on the customer's requirements, coding may need to be done in multiple locations on the stator core. Typically, coding is done simultaneously on the top, bottom, and sides of the stator core.
[0004] In existing technology, stator core marking is performed on a specialized laser marking machine. The laser marking machine's worktable is equipped with a positioning fixture. During operation, the operator places the stator core onto the fixture and turns on the laser marking machine to imprint the required information onto the stator core surface using laser engraving. Typically, stator cores are mass-produced. If marking is required on the top, bottom, and side surfaces of the stator core, three laser marking machines are usually needed, along with three operators, to sequentially mark the top, bottom, and side surfaces of the stator core to complete the marking operation.
[0005] However, the above-mentioned marking method has the disadvantages of high equipment cost, positioning tooling cost and personnel cost due to the increased number of equipment, tooling and personnel. In addition, the marking efficiency is low because the workpiece (stator core) needs to spend time turning around between marking equipment and positioning on each equipment. Utility Model Content
[0006] To address the aforementioned problems, this utility model proposes a stator core marking device, aiming to automate the marking process and thereby improve its efficiency. The specific technical solution is as follows: A stator core marking device includes a lifting and rotating platform for positioning the stator core and a core marking main unit for marking the stator core. The core marking main unit includes a vertical main frame disposed next to the lifting and rotating platform, a core end face marking mechanism disposed at the upper part of the vertical main frame, a vertical auxiliary frame disposed adjacent to the vertical main frame, and a core side face marking mechanism disposed on the vertical auxiliary frame. The vertical main frame is also provided with a core flipping mechanism for flipping the stator core to achieve double end face marking of the stator core.
[0007] Preferably, the core end face marking mechanism includes a first lifting cylinder mounted vertically on the upper part of the side of the lifting and rotating platform on the vertical main frame, and an end face laser marking terminal set at the lower piston rod end of the first lifting cylinder, wherein the laser emission direction of the end face laser marking terminal is downward pointing towards the upper end face of the stator core.
[0008] Preferably, the stator core flipping mechanism includes a rotary actuator mounted on the vertical main frame and positioned below the laser-etched end face, and a finger cylinder mounted at the front end of the horizontal rotating shaft of the rotary actuator for picking up and placing the stator core. The finger cylinder is provided with a pair of arc-shaped fingers adapted to the outer edge of the stator core.
[0009] Preferably, the rotary actuator is a stepper motor.
[0010] As a further improvement, the stator core marking device of this utility model is further provided with an end face scanning detection mechanism for detecting the marking information on the end face of the stator core. The end face scanning detection mechanism includes a first horizontal telescopic cylinder mounted on the vertical main frame and an end face scanning detector mounted at the front end of the telescopic rod of the first horizontal telescopic cylinder. The detection probe of the end face scanning detector points downward toward the upper end face of the stator core. The working position of the end face scanning detector is located between the end face laser marking terminal and the finger cylinder, and the end face scanning detector can be retracted into the vertical main frame by the retraction action of the telescopic rod of the first horizontal telescopic cylinder.
[0011] The movable indentation setting of the end face scanning detector described above can avoid interfering with the marking operation of the laser marking dock located above.
[0012] Preferably, the iron core side marking device includes a second lifting cylinder vertically mounted on the vertical auxiliary main frame on the side of the lifting and rotating platform, and a side laser marking terminal set at the piston rod end of the second lifting cylinder, wherein the laser emission direction of the side laser marking terminal is horizontally pointed to the side of the stator iron core.
[0013] To improve the safety of the marking operation, the side laser marking station is equipped with two workstations on the vertical auxiliary main frame. The two workstations include a marking workstation for marking the side of the stator core and a safety workstation for shielding the laser emitted by the side laser marking station. A safety guard plate is installed on the vertical auxiliary main frame. The side laser marking station can be moved to the marking workstation and the safety workstation by the drive of the second lifting cylinder. When the side laser marking station moves to the safety workstation, the marking laser of the side laser marking station is blocked by the safety guard plate.
[0014] As a further improvement, the stator core marking device of this utility model is also provided with a side scanning detection mechanism for detecting the marking information on the side of the stator core. The side scanning detection mechanism includes a second horizontal telescopic cylinder mounted on the vertical sub-frame and a side scanning detector mounted on the front end of the telescopic rod of the second horizontal telescopic cylinder. The detection probe of the side scanning detector points horizontally to the side of the stator core.
[0015] By installing a second horizontal telescopic cylinder on the vertical sub-frame, the position of the side scanning detector can be automatically adjusted to the optimal distance from the side of the stator core, thereby obtaining clearer and more accurate marking information.
[0016] In this utility model, the lifting and rotating platform includes a fixed turntable mounting frame, a lifting plate that is movable in the vertical direction and positioned above the turntable mounting frame, and a servo turntable that is rotatably mounted on the lifting plate and driven by a servo rotary motor; a core mounting plate for positioning the stator core is fixed on the servo turntable.
[0017] The upper end of the iron core mounting plate is provided with a positioning stop for positioning the inner hole of the stator iron core.
[0018] As a preferred embodiment, the stator core marking device of this utility model is further provided with a mounting chassis, wherein the vertical main frame, the vertical auxiliary frame and the turntable mounting frame are respectively fixed on the mounting chassis.
[0019] In this utility model, the lifting plate is moved vertically along a number of guide columns and positioned above the turntable mounting frame. A servo electric push rod is erected on the mounting base below the turntable mounting frame, and the upper end of the telescopic rod of the servo electric push rod is connected to the lifting plate.
[0020] Preferably, the first lifting cylinder, the second lifting cylinder, the first horizontal extension cylinder, and the second horizontal extension cylinder are dual-axis cylinders or multi-axis cylinders.
[0021] In order to realize the automatic operation of stator core marking, the stator core marking device of this utility model is also equipped with a control system for automatically controlling the various functional components (such as various cylinders, servo rotary motors, laser marking terminals, scanning detectors, rotary actuators and telescopic cylinders, etc.) in the stator core marking device.
[0022] To further improve the automation of stator core marking, a transport device for picking up and placing stator cores is also provided next to the stator core marking device. The transport device automatically places the stator cores directly onto the core mounting plate of the lifting and rotating platform of the stator core marking device. After marking is completed, the stator cores are automatically removed, thereby realizing continuous marking operations under batch marking conditions.
[0023] Preferably, in order to provide sufficient operating space for the handling device used for picking up and placing the stator core, the vertical main frame and the vertical auxiliary frame are arranged close to each other in the circumferential direction relative to the rotation center of the lifting and rotating platform.
[0024] The coding method of the stator core coding device of this utility model includes the following steps: (1) Preparation: Turn on the control system of the stator core marking device, move the core mounting plate of the lifting and rotating platform up and down to the lowest position, move the end face scanning detector of the end face scanning detection mechanism back up to the retracted position, move the side laser marking head of the core side marking mechanism up and down to the position blocked by the safety protection baffle, open the arc-shaped finger on the finger cylinder of the core flipping mechanism to the maximum position, move the end face laser marking head of the core end face marking mechanism up to the highest position, and move the side scanning detector of the side scanning detection mechanism back up to the limit position. (2) Workpiece loading: The stator core is installed and positioned on the positioning stop of the core mounting plate by the handling device installed next to the stator core marking device to achieve center positioning; (3) Synchronous coding of the two stator terminals: The control system drives the lifting and rotating platform to rise a certain distance, so that the stator core rises to the coding station; at the same time, the control system simultaneously activates the core end face coding mechanism and the core side coding mechanism, so that the end face laser coding terminal moves down to the preset coding position, and the side laser coding terminal moves up and down until the safety protection baffle is exposed and reaches the preset coding position. The end face laser coding terminal and the side laser coding terminal work synchronously, and in conjunction with the rotation of the lifting and rotating platform, the upper end face and the side face of the stator core are simultaneously coded. (4) Dual-scanning head synchronous scanning detection: After synchronous coding is completed, the control system drives the lifting and rotating platform to continue to rise a certain distance, so that the stator core rises to the scanning station; at the same time, the control system synchronously drives the end face laser marking terminal of the core end face coding mechanism and the side laser marking terminal of the core side coding mechanism to move upward to the highest position, and the side laser marking terminal moves vertically to the position blocked by the safety protection baffle; then, the control system synchronously drives the end face scanning detector of the end face scanning detection mechanism and the side scanning detector of the side scanning detection mechanism to move. The system operates by moving the end face scanning detector horizontally to the scanning station (at which point the end face scanning detector is positioned above the stator core and has a pre-set scanning distance between it and the upper end face of the stator core), and the side scanning detector horizontally to the scanning station (at which point the side scanning detector has a pre-set scanning distance between it and the side of the stator core). Once in position, the end face scanning detector and the side scanning detector are driven to work synchronously. In conjunction with the rotation of the lifting and rotating platform, the system achieves synchronous scanning and reading of the coding information on the upper end face and the side of the stator core, preventing defective products with missing or duplicate codes from flowing into the next process.
[0025] Preferably, when it is also necessary to mark the lower end face of the stator core and detect the marked information, the following steps are also included: (5) Marking the lower end face of the stator core: After the dual scanning heads complete the synchronous scanning and detection, the control system drives the core flipping mechanism to move, so that the finger cylinder of the core flipping mechanism clamps the stator core; at the same time, the control system drives the end face scanning detector of the end face scanning detection mechanism to retract and reset, and the side scanning detector of the side scanning detection mechanism to retract and reset; then, the control system drives the lifting and rotating platform to descend, so that the lower end face of the stator core disengages from the core mounting plate on the lifting and rotating platform; then, the control system drives the rotary actuator of the core flipping mechanism to move, so that The stator core is rotated 180 degrees. Once in position, the control system drives the lifting plate of the rotating platform to rise a certain distance, thus positioning the stator core on the lifting plate. After reaching the desired position, the control system drives the lifting plate of the rotating platform to rise a further distance, raising the stator core to the marking station. Simultaneously, the marking mechanism on the end face of the core is activated, causing the laser marking tool on the end face to move downward to the preset marking position. The laser marking tool on the end face is then activated, and in conjunction with the rotation of the rotating platform, marking is achieved on the upper end face of the rotated stator core (i.e., the lower end face of the original stator core). (5) Scanning and detection of the lower end face of the stator core: After the coding of the lower end face of the stator core is completed, the control system drives the lifting plate of the lifting and rotating platform to continue to rise a certain distance, so that the stator core rises to the scanning station; at the same time, the control system synchronously drives the end face laser marking terminal of the core end face coding mechanism and the side laser marking terminal of the core side coding mechanism to move upward to the highest position, and the side laser marking terminal moves vertically to the position blocked by the safety protection baffle; then, the control system drives the end face scanning detector of the end face scanning detection mechanism to move horizontally to the scanning station (at this time, the end face scanning detector is located above the stator core and has a preset scanning distance between it and the upper end face of the stator core). After it is in position, the end face scanning detector is driven to work, and in conjunction with the rotation of the lifting and rotating platform, the coding information of the upper end face of the flipped stator core (i.e. the lower end face of the original stator core) is scanned and detected.
[0026] The beneficial effects of this utility model are: First, the stator core marking device of this utility model integrates a core end face marking mechanism and a core side marking mechanism on the core marking host, and cooperates with a lifting and rotating platform to realize the automation of the marking operation and improve the efficiency of the marking operation.
[0027] Secondly, the stator core coding device of this utility model has a reasonable layout and setting to realize the integrated operation of coding and scanning detection, and enables end face coding and side coding to be performed simultaneously, as well as end face scanning detection and side scanning detection, thereby further improving the efficiency of coding operation and ensuring the clarity and accuracy of coding information. Attached Figure Description
[0028] Figure 1 This is a schematic diagram of the structure of a stator core marking device according to this utility model; Figure 2 yes Figure 1 A schematic diagram of the structure of the finger cylinder.
[0029] In the diagram: 001, stator core; In the diagram: 500, Stator core marking device; 501, Lifting and rotating platform; 502, Core marking main unit; 503, Vertical main frame; 504, Core end face marking mechanism; 505, Vertical auxiliary frame; 506, Core side marking mechanism; 507, Core flipping mechanism; 508, First lifting cylinder; 509, End face laser marking device; 510, Rotary actuator; 511, Finger cylinder; 512, Arc-shaped finger; 513, End face scanning and detection mechanism; 514, First... 515. Horizontal telescopic cylinder, 516. End face scanning detector, 517. Second lifting cylinder, 518. Side laser drilling device, 519. Safety guard plate, 520. Side scanning detection mechanism, 521. Second horizontal telescopic cylinder, 522. Side scanning detector, 523. Turntable mounting frame, 524. Lifting plate, 525. Servo turntable, 526. Iron core mounting plate, 527. Mounting chassis, 528. Guide column, 529. Servo electric push rod, 520. Servo rotary motor.
[0030] In the diagram: A represents the working position of the end-face scanning detector, and B represents the working position of the side laser drilling device. Detailed Implementation
[0031] The specific embodiments of this utility model will be further described below with reference to the accompanying drawings and examples. The following examples are only used to more clearly illustrate the technical solution of this utility model and should not be construed as limiting the scope of protection of this utility model.
[0032] Example 1: like Figures 1 to 2 The illustration shows an embodiment of a stator core marking device 500 of this utility model, including a lifting and rotating platform 501 for positioning a stator core 001 and a core marking host 502 for marking the stator core 001. The core marking host 502 includes a vertical main frame 503 disposed next to the lifting and rotating platform 501, a core end face marking mechanism 504 disposed at the upper part of the vertical main frame 503, a vertical auxiliary frame 505 disposed adjacent to the vertical main frame 502, and a core side face marking mechanism 506 disposed on the vertical auxiliary frame 505. The vertical main frame 503 is also provided with a core flipping mechanism 507 for flipping the stator core 001 to achieve double end face marking of the stator core 001.
[0033] Preferably, the core end face marking mechanism 504 includes a first lifting cylinder 508 vertically mounted on the upper part of the vertical main frame 503 near the lifting and rotating platform 501, and an end face laser marking terminal 509 disposed at the lower piston rod end of the first lifting cylinder 508, wherein the laser emission direction of the end face laser marking terminal 509 is downward pointing towards the upper end face of the stator core 001.
[0034] Preferably, the core flipping mechanism 507 includes a rotary actuator 510 mounted on the vertical main frame 503 and positioned below the end face laser-cut dock 509, and a finger cylinder 511 mounted at the front end of the horizontal rotation shaft of the rotary actuator 510 for picking up and placing the stator core 001. The finger cylinder 511 is provided with a pair of arc-shaped fingers 512 adapted to the outer edge of the stator core 001.
[0035] Preferably, the rotary actuator 510 is a stepper motor.
[0036] As a further improvement, the stator core marking device of this embodiment is also provided with an end face scanning detection mechanism 513 for detecting the marking information on the end face of the stator core 001. The end face scanning detection mechanism 513 includes a first horizontal telescopic cylinder 514 disposed on the vertical main frame 503 and an end face scanning detector 515 disposed at the front end of the telescopic rod of the first horizontal telescopic cylinder 514. The detection probe of the end face scanning detector 515 points downward toward the upper end face of the stator core 001. The working position A of the end face scanning detector 515 is located between the end face laser marking tool 509 and the finger cylinder 511, and the end face scanning detector 515 can be retracted into the vertical main frame 503 by the retraction action of the telescopic rod of the first horizontal telescopic cylinder 514.
[0037] The movable indentation setting of the end face scanning detector 515 described above can avoid interfering with the coding operation of the end face laser marking dock 509 located above.
[0038] Preferably, the iron core side marking device 506 includes a second lifting cylinder 516 vertically mounted on the vertical auxiliary main frame 505 at a position near the lifting and rotating platform 501, and a side laser marking terminal 517 disposed at the piston rod end of the second lifting cylinder 516, wherein the laser emission direction of the side laser marking terminal 517 is horizontally directed toward the side of the stator iron core 001.
[0039] To improve the safety of the marking operation, the side laser marking station 517 is provided with two workstations on the vertical auxiliary main frame 505. The two workstations include a marking workstation for marking the side of the stator core 001 and a safety workstation for shielding the laser emitted by the side laser marking station 517. A safety protection baffle 518 is provided on the vertical auxiliary main frame 505. The side laser marking station 517 can be moved to the marking workstation and the safety workstation by the drive of the second lifting cylinder 516. When the side laser marking station 517 moves to the safety workstation, the marking laser of the side laser marking station 517 is blocked by the safety protection baffle 518.
[0040] As a further improvement, the stator core marking device of this embodiment is also provided with a side scanning detection mechanism 519 for detecting the marking information on the side of the stator core. The side scanning detection mechanism 519 includes a second horizontal telescopic cylinder 520 disposed on the vertical sub-frame 505 and a side scanning detector 521 installed at the front end of the telescopic rod of the second horizontal telescopic cylinder 520. The detection probe of the side scanning detector 521 points horizontally to the side of the stator core 001.
[0041] By setting a second horizontal telescopic cylinder 520 on the vertical sub-frame 505, the position of the side scanning detector 521 can be automatically adjusted to the optimal distance from the side of the stator core 001, thereby obtaining clearer and more accurate coding information.
[0042] In this embodiment, the lifting and rotating platform 501 includes a fixed turntable mounting frame 522, a lifting plate 523 that is movable in the vertical direction above the turntable mounting frame 522, and a servo turntable 524 that is rotatably mounted on the lifting plate 523 and driven by a servo rotary motor 529; a core mounting plate 525 for positioning the stator core 001 is fixed on the servo turntable 524.
[0043] The upper end of the iron core mounting plate 525 is provided with a positioning stop for positioning the inner hole of the stator iron core 001.
[0044] As a preferred embodiment, the stator core marking device of this embodiment is further provided with a mounting chassis 526, and the vertical main frame 503, the vertical auxiliary frame 505 and the turntable mounting frame 522 are respectively fixed on the mounting chassis 526.
[0045] In this embodiment, the lifting plate 523 is moved vertically along a number of guide columns 527 and positioned above the turntable mounting frame 522. A servo electric push rod 528 is erected on the mounting base 526 below the turntable mounting frame 522, and the upper end of the telescopic rod of the servo electric push rod 528 is connected to the lifting plate 523.
[0046] Preferably, the first lifting cylinder 508, the second lifting cylinder 516, the first horizontal telescopic cylinder 514, and the second horizontal telescopic cylinder 520 are dual-axis cylinders or multi-axis cylinders.
[0047] In order to achieve automatic operation of 001 marking on the stator core, the stator core marking device of this embodiment is also equipped with a control system for automatically controlling the various functional components (such as various cylinders, servo rotary motors, laser marking terminals, scanning detectors, rotary actuators, and telescopic cylinders) in the stator core marking device.
[0048] To further improve the automation of stator core coding, a transport device for picking up and placing stator core 001 is also provided next to the stator core coding device 500. The transport device automatically places the stator core 001 onto the core mounting plate 525 of the lifting and rotating platform 501 of the stator core coding device 500. After coding is completed, the stator core 001 is automatically removed, thereby realizing continuous coding operation under batch coding conditions.
[0049] Preferably, in order to provide sufficient operating space for the handling device used to pick up and put down the stator core 001, the vertical main frame 503 and the vertical auxiliary frame 505 are arranged close to each other in the circumferential direction relative to the rotation center of the lifting and rotating platform 501.
[0050] Example 2: The marking method of the stator core marking device according to Embodiment 1 includes the following steps: (1) Preparation: Turn on the control system of the stator core marking device 500, the core mounting plate 525 of the lifting and rotating platform 501 moves and resets to the lowest position in the vertical direction, the end face scanning detector 515 of the end face scanning detection mechanism 513 moves and resets to the retracted position in the horizontal direction, the side laser marking terminal 517 of the core side marking mechanism 506 moves and resets to the position blocked by the safety protection baffle 518 in the vertical direction, the arc-shaped finger 512 on the finger cylinder 511 of the core flipping mechanism 513 opens to the maximum position in the horizontal direction, the end face laser marking terminal 509 of the core end face marking mechanism 504 moves upward to the highest position, and the side scanning detector 521 of the side scanning detection mechanism 519 moves and resets to the limit position in the horizontal direction. (2) Loading of workpiece: The stator core 001 is installed and positioned on the positioning stop of the core mounting plate 525 by the conveying device installed next to the stator core marking device to achieve center positioning; (3) Synchronous coding of the two stator terminals: The control system drives the lifting plate 523 of the lifting and rotating platform 501 to rise a certain distance, so that the stator core 001 rises to the coding station; at the same time, the control system simultaneously opens the core end face coding mechanism 504 and the core side coding mechanism 506, so that the end face laser coding terminal 509 moves down to the preset coding position, and the side laser coding terminal 517 moves up and down until the safety protection baffle 518 is exposed and reaches the preset coding position. The end face laser coding terminal 509 and the side laser coding terminal 517 are driven to work simultaneously, and in conjunction with the rotation of the lifting and rotating platform 501, the upper end face and the side face of the stator core 001 are simultaneously coded. (4) Synchronous scanning detection with dual scanning heads: After synchronous coding is completed, the control system drives the lifting plate 523 of the lifting and rotating platform 501 to continue to rise a certain distance, so that the stator core 001 rises to the scanning station; at the same time, the control system synchronously drives the end face laser marking terminal 509 of the core end face coding mechanism 504 and the side laser marking terminal 517 of the core side coding mechanism 506 to move upward to reset to the highest position, and the side laser marking terminal 517 moves vertically to reset to the position blocked by the safety protection baffle 518; then, the control system synchronously drives the end face scanning detector 515 of the end face scanning detection mechanism 513 and the side scanning detection mechanism 519 to perform side scanning detection. When device 521 is activated, the end face scanning detector 515 moves horizontally to the scanning station (at this time, the end face scanning detector 515 is located above the stator core 001 and has a preset scanning distance between it and the upper end face of the stator core 001), and the side scanning detector 521 moves horizontally to the scanning station (at this time, the side scanning detector 521 has a preset scanning distance between it and the side of the stator core 001). After they are in place, the end face scanning detector 515 and the side scanning detector 521 are driven to work synchronously. In conjunction with the rotation of the lifting and rotating platform 501, the coding information of the upper end face and the side of the stator core 001 is scanned and read synchronously to prevent defective products with missing codes or duplicate codes from flowing into the next process.
[0051] Preferably, when it is also necessary to mark the lower end face of the stator core 001 and to detect the marked information, the following steps are also included: (5) Marking the lower end face of the stator core: After the dual scanning heads complete the synchronous scanning detection, the control system drives the core flipping mechanism 507 to move, so that the finger cylinder 511 of the core flipping mechanism 507 clamps the stator core 001; at the same time, the control system drives the end face scanning detector 515 of the end face scanning detection mechanism 513 to retract and reset, and the side scanning detector 521 of the side scanning detection mechanism 519 to retract and reset; then, the control system drives the lifting and rotating platform 501 to descend, so that the lower end face of the stator core 001 disengages from the core mounting plate 525 on the lifting and rotating platform 501; then, the control system drives the rotary actuator 510 of the core flipping mechanism 507 to move, so that the lower end face of the stator core 001 disengages from the core mounting plate 525 on the lifting and rotating platform 501. The stator core 001 is rotated 180 degrees. After it is in position, the control system drives the lifting plate 523 of the lifting and rotating platform 501 to rise a certain distance, thereby positioning the stator core 001 on the lifting plate 523. After it is in position, the control system drives the lifting plate 523 of the lifting and rotating platform 501 to continue to rise a certain distance, so that the stator core 001 rises to the marking station. At the same time, the core end face marking mechanism 504 is activated, so that the end face laser marking tool 509 moves down to the preset marking position. The end face laser marking tool 509 is driven to work, and in conjunction with the rotation of the lifting and rotating platform 501, the upper end face of the rotated stator core 001 (i.e., the lower end face of the original stator core 001) is marked. (5) Scanning and inspection of the lower end face of the stator core: After the marking of the lower end face of the stator core 001 is completed, the control system drives the lifting plate 523 of the lifting and rotating platform 501 to continue to rise a certain distance, so that the stator core 001 rises to the scanning station; at the same time, the control system synchronously drives the end face laser marking terminal 509 of the core end face marking mechanism 504 and the side laser marking terminal 517 of the core side marking mechanism 506 to move upward to reset to the highest position, and the side laser marking terminal 517 moves upward to reset to the upper and lower direction until it is blocked by the safety protection baffle 518. The system then drives the end face scanning detector 515 of the end face scanning detection mechanism 513 to move horizontally to the scanning station (at this time, the end face scanning detector 515 is located above the stator core 001 and has a preset scanning distance between it and the upper end face of the stator core 001). After it is in position, the system drives the end face scanning detector 515 to work, and in conjunction with the rotation of the lifting and rotating platform 501, it realizes the scanning and detection of the marking information on the upper end face of the flipped stator core 001 (i.e., the lower end face of the original stator core 001).
[0052] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.
Claims
1. A stator core marking device, characterized in that, The system includes a lifting and rotating platform for positioning the stator core and a core marking host for marking the stator core. The core marking host includes a vertical main frame disposed next to the lifting and rotating platform, a core end face marking mechanism disposed at the upper part of the vertical main frame, a vertical auxiliary frame disposed adjacent to the vertical main frame, and a core side marking mechanism disposed on the vertical auxiliary frame. The vertical main frame is also provided with a core flipping mechanism for flipping the stator core to achieve double end face marking of the stator core.
2. The stator core marking device according to claim 1, characterized in that, The iron core end face marking mechanism includes a first lifting cylinder mounted vertically on the upper part of the side of the lifting and rotating platform on the vertical main frame, and an end face laser marking terminal set at the lower piston rod end of the first lifting cylinder. The laser emission direction of the end face laser marking terminal is downward and points to the upper end face of the stator iron core.
3. The stator core marking device according to claim 2, characterized in that, The stator core flipping mechanism includes a rotary actuator mounted on the vertical main frame and positioned below the laser-etched end face, and a finger cylinder mounted at the front end of the horizontal rotating shaft of the rotary actuator for picking up and placing the stator core. The finger cylinder is provided with a pair of arc-shaped fingers adapted to the outer edge of the stator core.
4. The stator core marking device according to claim 3, characterized in that, An end-face scanning detection mechanism is also provided for detecting the marking information on the end face of the stator core. The end-face scanning detection mechanism includes a first horizontal telescopic cylinder mounted on the vertical main frame and an end-face scanning detector mounted at the front end of the telescopic rod of the first horizontal telescopic cylinder. The detection probe of the end-face scanning detector points downward toward the upper end face of the stator core. The working position of the end-face scanning detector is located between the end-face laser marking terminal and the finger cylinder, and the end-face scanning detector can be retracted into the vertical main frame by the retraction action of the telescopic rod of the first horizontal telescopic cylinder.
5. A stator core marking device according to claim 4, characterized in that, The iron core side marking device includes a second lifting cylinder vertically installed on the vertical auxiliary main frame on the side of the lifting and rotating platform, and a side laser marking terminal set at the piston rod end of the second lifting cylinder. The laser emission direction of the side laser marking terminal is horizontally pointed to the side of the stator iron core.
6. A stator core marking device according to claim 5, characterized in that, The side laser marking station is provided with two workstations on the vertical sub-main frame. The two workstations include a marking workstation for marking the side of the stator core and a safety workstation for shielding the laser emitted by the side laser marking station. A safety protection baffle is provided on the vertical sub-main frame. The side laser marking station can be moved to the marking workstation and the safety workstation by the drive of the second lifting cylinder. When the side laser marking station moves to the safety workstation, the marking laser of the side laser marking station is blocked by the safety protection baffle.
7. The stator core marking device according to claim 1, characterized in that, A side scanning detection mechanism is also provided for detecting the marking information on the side of the stator core. The side scanning detection mechanism includes a second horizontal telescopic cylinder mounted on the vertical sub-frame and a side scanning detector mounted on the front end of the telescopic rod of the second horizontal telescopic cylinder. The detection probe of the side scanning detector points horizontally to the side of the stator core.
8. A stator core marking device according to claim 1, characterized in that, The lifting and rotating platform includes a fixed turntable mounting frame, a lifting plate that moves vertically and is positioned above the turntable mounting frame, and a servo turntable that is rotatably mounted on the lifting plate and driven by a servo rotary motor; a core mounting plate for positioning the stator core is fixed on the servo turntable.
9. A stator core marking device according to claim 8, characterized in that, It is also equipped with a mounting chassis, on which the vertical main frame, the vertical sub-frame and the turntable mounting frame are respectively fixed.
10. A stator core marking device according to claim 9, characterized in that, The lifting plate is positioned above the turntable mounting frame by moving along the vertical direction via a number of guide columns. A servo electric push rod is erected on the mounting chassis below the turntable mounting frame, and the upper end of the telescopic rod of the servo electric push rod is connected to the lifting plate.