Automatic laser cutting device for automobile foot mat

Abstract

The utility model discloses an automatic laser cutting device of car foot pad, including production box, net chain conveyer, power motor, screw rod, moving frame, laser cutting head, laser displacement screw rod, mounting seat, shaping mould and stabilizer, the net chain conveyer sets production box top, the moving frame sliding connection is established in production box, the screw rod swing joint is established in production box one side and is connected with moving frame transmission, power motor installs production box and power pole is connected with screw rod, laser cutting head sliding connection is established in moving frame, laser displacement screw rod swing joint is established in moving frame and is connected with laser cutting head transmission, the moving frame is installed with mobile motor, an automatic laser cutting device of car foot pad of the utility model, simple structure, convenient and practical through mounting seat and stabilizer install shaping mould, then cooperate electric cylinder and adjust the height of laser cutting head, realize cutting plane material and curved surface state's car foot pad.

Description

Technical Field

[0001] This utility model belongs to the field of laser cutting technology, specifically relating to an automatic laser cutting device for car floor mats. Background Technology

[0002] Laser cutting technology for car floor mats is an advanced process that uses a high-energy laser beam focused on the surface of the material to achieve non-contact cutting through melting, vaporization, or combustion. As the automotive industry moves towards personalization and intelligence, laser cutting technology will further integrate AI algorithms to dynamically adjust cutting parameters to adapt to different material properties. Currently, automatic laser cutting machines for car floor mats use belt conveyors, which are only suitable for cutting flat car floor mats. However, when slicing curved, hot-pressed car floor mats, positioning molds are required, so automatic laser cutting machines cannot effectively cut curved, hot-pressed car floor mats. Furthermore, the scraps from existing automatic laser cutting machines are scattered around where employees stand and need to be cleaned regularly. At the same time, rolls of car floor mat raw materials need to be piled up on the other side of the equipment for easy access, resulting in an increased floor space requirement. Summary of the Invention

[0003] The technical problem to be solved by this utility model is to provide an automatic laser cutting device for car floor mats. It has a simple structure and is convenient and practical. The shaping mold is installed by mounting base and stabilizer rod, and then the height of the laser cutting head is adjusted by electric cylinder to realize the cutting of flat materials and curved car floor mats.

[0004] An automatic laser cutting device for car floor mats includes a production box, a mesh conveyor, a power motor, a lead screw, a moving frame, a laser cutting head, a laser displacement lead screw, mounting bases, a shaping mold, and stabilizing rods. The mesh conveyor is located on the top of the production box. The moving frame is slidably connected to the production box. The lead screw is movably connected to one side of the production box and is driven by the moving frame. The power motor is mounted on the production box and its power rod is connected to the lead screw. The laser cutting head is slidably connected to the moving frame. The laser displacement lead screw is movably connected to the moving frame and is driven by the laser cutting head. A moving motor is mounted on the moving frame, and its power rod is connected to the laser displacement lead screw. Two mounting bases are symmetrically mounted on the production boxes on both sides of the mesh conveyor. Each mounting base has mounting holes, and the two ends of the two stabilizing rods are respectively inserted into the corresponding mounting holes. The shaping mold is connected to the mounting base and the stabilizing rod. The moving frame includes a crossbeam and a slide. Each slide is connected to an electric cylinder, and the two electric cylinders are respectively connected to both ends of the slide.

[0005] Preferably, the device includes a hopper and a waste drawer. One side of the production box has a drawer opening for pulling out the waste drawer, and one end of the production box has a waste inlet for installing the hopper. One end of the hopper is located above the waste drawer.

[0006] Preferably, the production box has a discharge port and a feed port at the end away from the hopper. A belt conveyor is installed inside the production box below the feed port. Two unwinding rollers are movably connected to the inner wall of the production box at the end of the belt conveyor away from the discharge port. A roll outlet is provided on the side wall of the production box below the two unwinding rollers.

[0007] Preferably, baffles are provided on both sides of the drum outlet.

[0008] Preferably, the feed port is provided with several clamps.

[0009] Preferably, a guide roller is provided below the feed port.

[0010] Preferably, a limiting plate is provided inside the production box, and the two unwinding rollers are positioned between the limiting plate and the belt conveyor. Beneficial effects

[0011] (1) The present invention provides an automatic laser cutting device for car floor mats. It has a simple structure and is convenient and practical. The shaping mold is installed by mounting base and stabilizer rod, and then the height of the laser cutting head is adjusted by electric cylinder to realize the cutting of flat materials and curved car floor mats.

[0012] (2) The present invention provides an automatic laser cutting device for car floor mats, which stores car floor mat raw material rolls through a belt conveyor and then clamps one end of the stored car floor mat raw material rolls with a clamp, so that the car floor mat raw material rolls can be supplied to the mesh conveyor at any time, so that the laser cutting head can cut and produce car floor mats. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the laser cutting device. 1-Production box, 2-Wire mesh conveyor, 3-Power motor, 4-Screw, 5-Moving frame, 6-Laser cutting head, 7-Laser displacement screw, 8-Mounting hole, 9-Mounting base, 10-Hopper, 11-Scrap drawer, 12-Clamp, 13-Guide roller, 14-Belt conveyor, 15-Unwinding roller, 16-Baffle, 17-Limiting plate, 18-Discharge port, 19-Feeding port. Detailed Implementation

[0014] The embodiments of this utility model are further described below with reference to the accompanying drawings. Example

[0015] like Figure 1As shown; an automatic laser cutting device for car floor mats includes a production box 1, a mesh conveyor 2, a power motor 3, a lead screw 4, a moving frame 5, a laser cutting head 6, a laser displacement lead screw 7, mounting bases 9, a shaping mold, and stabilizing rods. The mesh conveyor 2 is located on the top of the production box 1. The moving frame 5 is slidably connected to the production box 1. The lead screw 4 is movably connected to one side of the production box 1 and is driven by the moving frame 5. The power motor 3 is mounted on the production box 1 and its power rod is connected to the lead screw 4. The laser cutting head 6 is slidably connected to the moving frame 5. The laser displacement lead screw 7 is movably connected to the moving frame 5 and is driven by the laser cutting head 6. A moving motor is mounted on the moving frame 5, and the power rod of the moving motor is connected to the laser displacement lead screw 7. Four mounting bases 9 are symmetrically mounted in pairs on both sides of the production box 1 of the mesh conveyor 2. The mounting bases 9 have mounting holes 8, and the two ends of the two stabilizing rods are respectively inserted into the corresponding mounting holes 8. The shaping mold is connected to the mounting bases 9 and the stabilizing rods. The moving frame 5 includes... The production box 1 includes a crossbeam and two carriages, each of which is connected to an electric cylinder, with the two electric cylinders connected to both ends of the carriage respectively; it includes a hopper 10 and a waste drawer 11, with a drawer opening on one side for the waste drawer 11 to be pulled out, and a waste inlet for installing the hopper 10 at one end of the production box 1, with one end of the hopper 10 positioned above the waste drawer 11; a discharge port 18 and a feed port 19 are provided at the end of the production box 1 away from the hopper 10, and a conveyor belt is provided inside the production box 1 below the feed port 19. The belt conveyor 14 has two unwinding rollers 15 movably connected to the inner wall of the production box 1 at the end of the belt conveyor 14 away from the discharge port 18. A drum outlet is opened on the side wall of the production box 1 below the two unwinding rollers 15. Baffles 16 are provided on both sides of the drum outlet. Several clamps 12 are provided on the feed port 19. A guide roller 13 is provided below the feed port 19. A limit plate 17 is provided inside the production box 1, and the two unwinding rollers 15 are positioned between the limit plate 17 and the belt conveyor 14.

[0016] The drive motor 3 rotates the lead screw 4, causing the moving frame 5 to move back and forth. The moving motor then rotates the laser displacement lead screw 7, which in turn moves the laser cutting head 6 back and forth, allowing the laser cutting head 6 to move in the XY axis directions to complete the foot pad cutting. For curved foot pads, a shaping mold for positioning the curved foot pad is processed by a bending machine and installed on the mounting base 9 and the stabilizing rod. Then, the curved foot pad is cut. The lifting and lowering of the crossbeam, the moving motor on it, the laser displacement lead screw 7, and the laser cutting head 6 are controlled by an electric cylinder to control the lifting and lowering of the laser cutting head 6 and control the cutting. In this state, the raw material roll of the foot pad is placed on the belt conveyor 14 by a forklift. One end of the raw material roll is stretched and clamped on the clamp 12. The raw material roll of the foot pad is gradually conveyed to the two unwinding rollers 15 by the belt conveyor 14. When the raw material of the foot pad is conveyed on the mesh conveyor 2, it will pull the raw material roll of the foot pad, so that the raw material roll of the foot pad will roll on the two unwinding rollers 15, which facilitates the unloading of the raw material roll of the foot pad. The position of the raw material roll of the foot pad is restricted by the limiting plate 17 to prevent it from rolling out of the two unwinding rollers 15. If there is a paper tube in the center of the raw material roll of the foot pad, the paper tube will fall between the two baffles 16 after the raw material of the foot pad is unloaded. The employee can take it out through the roll outlet.

[0017] The specific embodiments of this utility model have been described in detail above, but they are merely examples, and this utility model is not limited to the specific embodiments described above. For those skilled in the art, any equivalent modifications and substitutions to this utility model are also within the scope of this utility model. Therefore, all equivalent changes and modifications made without departing from the spirit and scope of this utility model are covered within the scope of this utility model.

Claims

1. An automatic laser cutting device for car floor mats, characterized in that: The system includes a production box (1), a mesh conveyor (2), a power motor (3), a lead screw (4), a moving frame (5), a laser cutting head (6), a laser displacement lead screw (7), a mounting base (9), a shaping mold, and a stabilizing rod. The mesh conveyor (2) is located on the top of the production box (1). The moving frame (5) is slidably connected to the production box (1). The lead screw (4) is movably connected to one side of the production box (1) and is drivenly connected to the moving frame (5). The power motor (3) is mounted on the production box (1) and its power rod is connected to the lead screw (4). The laser cutting head (6) is slidably connected to the moving frame (5). The laser displacement lead screw (6) is slidably connected to the moving frame (5). 7) The moving frame (5) is connected to the laser cutting head (6) and is driven by the moving frame (5). The moving frame (5) is equipped with a moving motor. The power rod of the moving motor is connected to the laser displacement screw (7). The four mounting seats (9) are symmetrically installed on the production boxes (1) on both sides of the mesh conveyor (2). The mounting seats (9) are provided with mounting holes (8). The two ends of the two stabilizers are respectively inserted into the corresponding mounting holes (8). The shaping mold is connected to the mounting seat (9) and the stabilizer. The moving frame (5) includes a crossbeam and a slide. Both slides are connected to electric cylinders. The two electric cylinders are respectively connected to the two ends of the slides.

2. The automatic laser cutting device for car floor mats as described in claim 1, characterized in that: It includes a hopper (10) and a waste drawer (11). The production box (1) has a drawer opening on one side for the waste drawer (11) to be pulled out. The production box (1) has a waste inlet for installing the hopper (10) at one end. One end of the hopper (10) is located above the waste drawer (11).

3. The automatic laser cutting device for car floor mats as described in claim 2, characterized in that: The production box (1) has a discharge port (18) and a feed port (19) at the end away from the hopper (10). A belt conveyor (14) is installed inside the production box (1) below the feed port (19). Two unwinding rollers (15) are movably connected to the inner wall of the production box (1) at the end of the belt conveyor (14) away from the discharge port (18). A roll outlet is provided on the side wall of the production box (1) below the two unwinding rollers (15).

4. The automatic laser cutting device for car floor mats as described in claim 3, characterized in that: Baffles (16) are provided on both sides of the drum outlet.

5. The automatic laser cutting device for car floor mats as described in claim 4, characterized in that: The feed port (19) is equipped with several clamps (12).

6. The automatic laser cutting device for car floor mats as described in claim 5, characterized in that: A guide roller (13) is provided below the feed port (19).

7. The automatic laser cutting device for car floor mats as described in claim 6, characterized in that: The production box (1) is equipped with a limiting plate (17), and the two unwinding rollers (15) are positioned between the limiting plate (17) and the belt conveyor (14).

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