A welding table for machining mechanical parts
Patent Information
- Application Number
- CN202522358411.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-06
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-11-06
AI Technical Summary
[0002]在机械零部件(如齿轮、轴类、支架等)的焊接加工中,焊接台是核心作业平台,而焊接过程会产生大量碎屑(如高温熔渣、金属飞溅物、打磨残留的金属粉末等),这些碎屑若不及时清理,不仅会划伤零部件表面、影响焊接精度,还可能因堆积导致焊接台台面变形,缩短设备使用寿命
[0011]综上所述,本申请包括以下有益技术效果:移动板为核心清扫执行部件,其后端的插板与竖板的 L 型槽插合匹配,且插板下端的橡皮轮可沿 L 型槽 滚动,降低移动阻力。当需要清理工作台 台面碎屑时,操作人员推动移动板,橡皮轮沿 L 型槽滑动,带动移动板平稳移动,同时移动板下端的毛刷 (采用高密度耐磨尼龙材质)与工作台上表面紧密接触,随移动板 移动过程中,毛刷可将台面上的金属粉末、细小熔渣等碎屑扫向一侧;L 型槽 的结构设计允许移动板沿水平方向灵活移动(覆盖整个台面宽度),甚至可沿 L 型轨迹转向,轻松清扫台面边缘、夹具周边等传统难以触及的区域,避免碎屑堆积,单次清扫耗时仅1分钟,远低于传统清理方式。
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Figure CN224825038U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the technical field of welding stations for machining mechanical parts, and in particular to a welding station for machining mechanical parts. Background Technology
[0002] In the welding of mechanical parts (such as gears, shafts, and brackets), the welding table is the core working platform. The welding process generates a large amount of debris (such as high-temperature molten slag, metal spatter, and residual metal powder from grinding). If this debris is not cleaned in time, it will not only scratch the surface of the parts and affect the welding accuracy, but may also cause deformation of the welding table surface due to accumulation, shortening the service life of the equipment. However, the current mainstream welding tables for mechanical parts processing have significant defects in the design of the debris collection on the table surface, resulting in difficult and inefficient cleaning operations. Most welding tables are not equipped with integrated debris collection devices, and operators must sweep the debris to the edge of the table surface and then manually collect it with a sieve. However, metal shavings (especially light metal powder) are easily spread by the wind during cleaning or fall from the edge of the worktable to the ground, causing dust pollution in the work area (metal dust concentration can reach 5-10 mg / m³, far exceeding the national occupational health limit). This not only increases the workload of floor cleaning, but can also be inhaled by operators, endangering their health. Although some welding stations have drawer-type receiving boxes under the worktable, there is a gap between the receiving box and the worktable, and shavings can easily leak out from the gap. The collection efficiency is less than 60%, which still cannot solve the problem of shavings diffusion. Those skilled in the art provide a welding station for machining mechanical parts to solve the problems mentioned in the background art. Utility Model Content
[0003] To address the problems mentioned in the background art, this application provides a welding station for machining mechanical parts.
[0004] The welding table for machining mechanical parts provided in this application adopts the following technical solution:
[0005] A welding table for machining mechanical parts includes a worktable, a support leg fixedly installed at the lower end of the worktable, a stabilizing plate fixedly installed on the outside of the support leg, a vertical plate fixedly installed at the rear end of the worktable, an L-shaped groove opened at the front end of the vertical plate, a movable plate fixedly installed at the front of the vertical plate, and a brush fixedly installed at the lower end of the movable plate, the brush contacting the upper surface of the worktable.
[0006] Preferably, a plug plate is fixedly installed at the rear end of the movable plate, the plug plate is matched with the L-shaped groove, and a rubber wheel is movably installed at the lower end of the plug plate.
[0007] Preferably, a spotlight is fixedly installed on one side of the movable plate, and a housing is fixedly installed on the upper end of the movable plate.
[0008] Preferably, an air intake pipe is connected to one side of the chassis, and an air guide pipe is connected to the other side of the chassis.
[0009] Preferably, a suction fan is fixedly installed inside the casing, and a filter plate is fixedly installed on the side near the suction fan.
[0010] Preferably, a receiving box is fixedly installed on one side of the workbench.
[0011] In summary, this application includes the following beneficial technical effects: the movable plate is the core cleaning execution component, and its rear insert plate matches the L-shaped groove of the vertical plate. Furthermore, the rubber wheel at the lower end of the insert plate can roll along the L-shaped groove, reducing movement resistance. When cleaning debris from the workbench surface, the operator pushes the movable plate, and the rubber wheel slides along the L-shaped groove, causing the movable plate to move smoothly. Simultaneously, the brush at the lower end of the movable plate (made of high-density wear-resistant nylon material) makes close contact with the upper surface of the workbench. As the movable plate moves, the brush can sweep metal powder, fine slag, and other debris from the workbench surface to one side. The L-shaped groove design allows the movable plate to move flexibly horizontally (covering the entire width of the workbench surface) and even turn along the L-shaped trajectory, easily cleaning areas that are traditionally difficult to reach, such as the edges of the workbench and the perimeter of fixtures, avoiding debris accumulation. A single cleaning session takes only 1 minute, far less than traditional cleaning methods. Attached Figure Description
[0012] Figure 1 This is a schematic diagram of the overall structure of a welding station for machining mechanical parts according to an embodiment of this application;
[0013] Figure 2 This is a schematic diagram of the movable plate structure of a welding table for machining mechanical parts in an embodiment of this application;
[0014] Figure 3 This is a schematic diagram of the chassis structure of a welding table for machining mechanical parts according to an embodiment of this application.
[0015] Explanation of reference numerals in the attached drawings: 1. Workbench; 2. Support leg; 3. Stabilizing plate; 4. Vertical plate; 5. L-shaped groove; 6. Receiving box; 7. Moving plate; 8. Insert plate; 81. Rubber wheel; 82. Brush; 10. Spotlight; 11. Machine casing; 12. Suction pipe; 13. Air duct; 14. Suction fan; 15. Filter plate. Detailed Implementation
[0016] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the embodiments of the present invention will be further described in detail below with reference to the accompanying drawings.
[0017] The illustrative embodiments and descriptions of the present invention are provided herein to explain the invention, but are not intended to limit the invention.
[0018] In this invention, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this invention according to the specific circumstances.
[0019] It should be understood that the terms "comprising / including," "consisting of," or any other variations are intended to cover non-exclusive inclusion, such that a product, apparatus, process, or method that comprises a list of elements includes not only those elements but may also include, where necessary, other elements not expressly listed, or elements inherent to such a product, apparatus, process, or method. Without further limitation, an element defined by the phrases "comprising / including," "consisting of," does not exclude the presence of additional identical elements in the product, apparatus, process, or method that includes said element.
[0020] It should also be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device, component or structure referred to must have a specific orientation, be constructed or operated in a specific orientation, and should not be construed as a limitation of the present invention.
[0021] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this invention, "a plurality of" means two or more, unless otherwise explicitly specified.
[0022] like Figures 1-3 As shown, a welding table for machining mechanical parts includes a worktable 1. A support leg 2 is fixedly installed at the lower end of the worktable 1. A stabilizing plate 3 is fixedly installed on the outside of the support leg 2. A vertical plate 4 is fixedly installed at the rear end of the worktable 1. An L-shaped groove 5 is opened at the front end of the vertical plate 4. A movable plate 7 is fixedly installed at the front of the vertical plate 4. A brush 82 is fixedly installed at the lower end of the movable plate 7. The brush 82 is in contact with the upper surface of the worktable 1.
[0023] In this embodiment, a plug plate 8 is fixedly installed at the rear end of the movable plate 7. The plug plate 8 is inserted and matched with the L-shaped groove 5, and a rubber wheel 81 is movably installed at the lower end of the plug plate 8.
[0024] In this embodiment, a spotlight 10 is fixedly installed on one side of the movable plate 7, and a housing 11 is fixedly installed on the upper end of the movable plate 7.
[0025] In this embodiment, a suction pipe 12 is connected to one side of the chassis 11, and a duct pipe 13 is connected to the other side of the chassis 11.
[0026] In this embodiment, a suction fan 14 is fixedly installed inside the chassis 11, and a filter plate 15 is fixedly installed on the side near the suction fan 14.
[0027] In this embodiment, a receiving box 6 is fixedly installed on one side of the workbench 1.
[0028] The implementation principle of a welding table for machining mechanical parts in this application embodiment is as follows: the moving plate 7 is the core cleaning execution component, the insert plate 8 at its rear end is inserted and matched with the L-shaped groove 5 of the vertical plate 4, and the rubber wheel 81 at the lower end of the insert plate 8 can roll along the L-shaped groove 5 to reduce the moving resistance. When it is necessary to clean debris from the workbench 1, the operator pushes the movable plate 7—rubber wheel 81—to slide along the L-shaped groove 5, causing the movable plate 7 to move smoothly. At the same time, the brush 82 (made of high-density wear-resistant nylon material) at the lower end of the movable plate 7 is in close contact with the upper surface of the workbench 1. As the movable plate 7 moves, the brush 82 can sweep metal powder, fine slag, and other debris on the workbench to one side. The structural design of the L-shaped groove 5 allows the movable plate 7 to move flexibly in the horizontal direction (covering the entire width of the workbench), and can even turn along the L-shaped trajectory, easily cleaning the edges of the workbench, the area around the fixtures, and other areas that are traditionally difficult to reach, avoiding debris accumulation. A single cleaning takes only 3-5 minutes, which is much shorter than traditional cleaning methods. While cleaning, the suction fan 14 inside the housing 11 can be activated to create a negative pressure environment: the suction fan 14 sucks in the light metal powder and small splashes raised during the cleaning process through the suction pipe 12 on one side of the housing 11 (the suction pipe port is close to the workbench 1 surface, 5-10cm away from the surface); the filter plate 15 inside the housing 11 (using a composite structure of metal filter and activated carbon) can intercept the sucked debris and prevent it from entering the suction fan 14 and causing equipment damage. At the same time, the filtered air is discharged through the air guide pipe 13 on the other side to avoid dust spreading to the working environment, solving the dust pollution problem during traditional cleaning, and reducing the metal dust concentration in the working area to below 0.5mg / m³, which meets the national health standards. A receiving box 6 fixed to one side of the workbench 1 provides a directional collection space for debris: when the brush 82 sweeps the debris from the workbench towards the edge of the workbench 1, the debris falls directly into the receiving box 6 under the action of inertia and sweeping force, eliminating the need for manual collection with a sieve and preventing debris from falling from the workbench to the ground; the receiving box 6 can be disassembled and cleaned periodically, and debris transfer can be completed without stopping the machine, and its seamless connection design with the workbench 1 prevents debris from leaking out from gaps, improving collection efficiency to over 95%. In addition, the spotlight 10 on one side of the movable plate 7 can illuminate the workbench during cleaning, making it easier for operators to find small residual debris, further improving the thoroughness of cleaning, and there is no need to remove clamps and parts on the workbench during the cleaning process, which can realize "intermittent cleaning while working", without affecting the continuity of processing, and significantly improving production efficiency.
[0029] Finally, the following points should be noted: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installation", "connection", and "linkage" should be interpreted broadly, and can be mechanical or electrical connections, or internal connections between two components, or direct connections. "Up", "down", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may change.
[0030] Secondly: The accompanying drawings of the embodiments disclosed in this utility model only involve the structures involved in the embodiments disclosed in this utility model. Other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of this utility model can be combined with each other.
[0031] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A welding table for machining mechanical parts, characterized in that: The workbench (1) is provided with a support leg (2) fixedly installed at the lower end of the workbench (1), a stabilizing plate (3) fixedly installed on the outside of the support leg (2), a vertical plate (4) fixedly installed at the rear end of the workbench (1), an L-shaped groove (5) is provided at the front end of the vertical plate (4), a movable plate (7) is fixedly installed at the front of the vertical plate (4), and a brush (82) is fixedly installed at the lower end of the movable plate (7), and the brush (82) is in contact with the upper surface of the workbench (1).
2. The welding table for machining mechanical parts according to claim 1, characterized in that: The rear end of the movable plate (7) is fixedly installed with a plug plate (8), which is matched with the L-shaped groove (5), and a rubber wheel (81) is movably installed at the lower end of the plug plate (8).
3. The welding table for machining mechanical parts according to claim 2, characterized in that: A spotlight (10) is fixedly installed on one side of the movable plate (7), and a housing (11) is fixedly installed on the upper end of the movable plate (7).
4. A welding table for machining mechanical parts according to claim 3, characterized in that: One side of the chassis (11) is connected to an air intake pipe (12), and the other side of the chassis (11) is connected to an air duct (13).
5. A welding table for machining mechanical parts according to claim 4, characterized in that: A suction fan (14) is fixedly installed inside the casing (11), and a filter plate (15) is fixedly installed on the side near the suction fan (14).
6. A welding table for machining mechanical parts according to claim 1, characterized in that: A receiving box (6) is fixedly installed on one side of the workbench (1).