A soldering apparatus for electronic component manufacturing

Abstract

The utility model discloses a welding set is used in electronic component manufacturing, including the chassis, the top of chassis is equipped with the shell fixedly, the inboard of shell is equipped with the fixed frame fixedly, is equipped with the carousel rotationally on the fixed frame, the carousel top is equipped with the mounting plate fixedly, both sides of mounting plate are equipped with the side plate fixedly, a plurality of groups side plate inboard are equipped with the micromotor fixedly, a plurality of groups micromotor output all are equipped with the main gear fixedly, a plurality of groups side plate outer wall all are equipped with the from gear rotationally, the from gear is engaged with main gear, the from gear bottom is equipped with the screw rod fixedly, the transmission sleeve of screw rod outside thread is connected and is equipped with the slide rod of transmission sleeve bottom fixedly, is equipped with the clamping plate of slide rod bottom fixedly, and this welding set drives main gear and from gear engagement through a plurality of groups micromotor, to drive screw rod and transmission sleeve, has realized accurate clamping and fixed to electronic component.

Description

Technical Field

[0001] This utility model relates to the field of electronic component manufacturing technology, and more specifically, it relates to a welding device for manufacturing electronic components. Background Technology

[0002] Soldering is a crucial step in the manufacturing of electronic components. Traditional soldering equipment typically relies on manual operation or simple automated devices to fix and solder workpieces. These traditional devices suffer from low soldering precision and unreliable workpiece fixation, especially when handling small, precision components. They often struggle to provide stable clamping force and accurate positioning. When manually fixing workpieces, operators need to frequently adjust the angle and position of the components, which not only increases operational complexity but also leads to errors and inconsistencies in the soldering process, affecting product quality. Furthermore, existing equipment often lacks flexible adjustment functions, limiting the adjustment of soldering angles and directions and failing to meet the processing requirements of electronic components of different specifications.

[0003] Existing equipment generally suffers from low precision and inconvenient adjustment in aspects such as welding torch position control, clamping force adjustment, and workpiece rotation. The existing equipment's clamping and rotation control of the workpiece is too simplified and cannot effectively adapt to changes in different workpiece sizes and shapes, resulting in loose clamping or unsuitable angles, which affects the welding effect. Utility Model Content

[0004] (a) Technical problems to be solved In view of the problems existing in the prior art, this utility model provides a welding device for manufacturing electronic components to solve the technical problems mentioned in the background art.

[0005] (II) Technical Solution To achieve the above objectives, this utility model provides the following technical solution: a welding device for manufacturing electronic components, comprising a base frame, a housing fixedly mounted on the top of the base frame, a fixing frame fixedly mounted on the inner side of the housing, a turntable rotatably mounted on the fixing frame, a mounting plate fixedly mounted on the top surface of the turntable, side plates fixedly mounted on both sides of the mounting plate, micro motors fixedly mounted on the inner sides of multiple sets of side plates, main gears fixedly mounted on the output ends of multiple sets of micro motors, driven gears rotatably mounted on the outer walls of multiple sets of side plates, the driven gears meshing with the main gears, a screw fixedly mounted on the bottom surface of the driven gears, a transmission sleeve threadedly connected to the outer side of the screw, a sliding rod fixedly mounted on the bottom surface of the transmission sleeve, and a clamping plate fixedly mounted on the bottom end of the sliding rod.

[0006] The present invention is further configured such that a drive motor is fixedly installed inside the fixing frame, and the output end of the drive motor is fixedly connected to the turntable to ensure that the turntable can rotate accurately, provide rotation adjustment for electronic components, and improve the positioning accuracy during the welding process.

[0007] The present invention is further configured such that a mounting bracket is provided inside the outer shell, and a welding torch is mounted on the mounting bracket, thereby optimizing the installation position of the welding torch and facilitating precise welding operations.

[0008] The present invention is further configured such that an electric push rod is fixedly installed inside the outer shell, a support frame is fixedly installed at the top of the electric push rod, a cylinder is fixedly installed on the outer wall of the support frame, and the telescopic end of the cylinder is fixedly connected to the mounting frame, which provides precise adjustment of the welding torch in raising, lowering and moving forward and backward, thereby improving the flexibility and stability of the welding process.

[0009] The present invention is further configured such that a slider is fixedly provided on the bottom surface of the mounting frame, and a slide rail is fixedly provided on the inner side of the support frame. The slider is slidably connected to the slide rail, which ensures the stable movement of the mounting frame and increases the accuracy of welding angle and position adjustment.

[0010] The present invention is further configured such that the slide bar is provided in multiple sets and all of them are slidably connected to the mounting plate, so as to ensure that the clamping plate can slide smoothly in multiple directions and improve the efficiency of clamping and adjusting components.

[0011] The present invention is further provided with rubber pads connected to the inner sides of multiple sets of clamping plates, which avoids damage to the surface of electronic components and enhances the stability and safety of clamping.

[0012] The present invention is further configured such that a suction hopper is fixedly provided at the top of the outer shell, and a suction pipe is fixedly provided at the top of the suction hopper, which effectively removes the fumes generated during the welding process, thereby improving the working environment and welding quality.

[0013] (III) Beneficial Effects Compared with the prior art, the present invention provides a welding device for manufacturing electronic components, which has the following advantages: 1. This welding device uses multiple sets of micro motors to drive the main gear and the driven gear to mesh, thereby driving the screw and transmission sleeve, achieving precise clamping and fixing of electronic components. The cooperation of multiple sliding rods and clamping plates makes the clamping force more uniform, which can effectively ensure the stability of electronic components during the welding process and avoid welding errors caused by loose clamping.

[0014] 2. The lifting and forward / backward movement of the welding torch is controlled by both an electric push rod and a cylinder, providing more flexible and precise adjustment capabilities. The electric push rod controls the up and down movement of the welding torch, while the cylinder can precisely adjust the forward and backward movement of the welding torch, making position adjustment during the welding process more convenient and accurate, and meeting the needs of different welding stations.

[0015] 3. The rotating function of the turntable allows electronic components to be adjusted at the angle according to the welding requirements, thereby ensuring the accuracy of the welding position and the consistency of the welding effect. The precise control and flexible adjustment of the entire device greatly improve the efficiency and quality of welding. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of a welding device for manufacturing electronic components according to the present invention; Figure 2 This is a schematic diagram of the mounting bracket in this utility model; Figure 3 This is a schematic diagram of the mounting plate in this utility model; Figure 4 This is a cross-sectional view of the transmission sleeve in this utility model; Figure 5 This is a schematic diagram of the structure of the turntable in this utility model.

[0017] In the diagram: 1. Base frame; 2. Outer shell; 3. Fixing frame; 4. Turntable; 5. Mounting plate; 6. Side plate; 7. Micro motor; 8. Main gear; 9. Driven gear; 10. Screw; 11. Transmission sleeve; 12. Slide rod; 13. Clamping plate; 14. Drive motor; 15. Mounting frame; 16. Welding torch; 17. Electric push rod; 18. Support frame; 19. Cylinder; 20. Slider; 21. Slide rail; 22. Rubber pad; 23. Suction hopper; 24. Suction pipe. Detailed Implementation

[0018] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. The present invention will now be described in detail with reference to the accompanying drawings and embodiments.

[0019] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains.

[0020] In this utility model, unless otherwise stated, the orientations used, such as "up" and "down", usually refer to the direction shown in the accompanying drawings, or to the vertical, perpendicular, or gravitational direction; similarly, for ease of understanding and description, "left" and "right" usually refer to the left and right shown in the accompanying drawings; "inner" and "outer" refer to the inner and outer contours of each component itself, but the above directional terms are not used to limit this utility model.

[0021] Please see Figures 1-5A welding device for manufacturing electronic components includes a base frame 1, a housing 2 fixedly mounted on the top of the base frame 1, a fixing frame 3 fixedly mounted inside the housing 2, a turntable 4 rotatably mounted on the fixing frame 3, a mounting plate 5 fixedly mounted on the top surface of the turntable 4, side plates 6 fixedly mounted on both sides of the mounting plate 5, micro motors 7 fixedly mounted inside the side plates 6, main gears 8 fixedly mounted at the output ends of the micro motors 7, and driven gears 9 rotatably mounted on the outer walls of the side plates 6. The driven gears 9 mesh with the main gears 8, a screw 10 fixedly mounted on the bottom surface of the driven gears 9, a transmission sleeve 11 threadedly connected to the outer side of the screw 10, a slide rod 12 fixedly mounted on the bottom surface of the transmission sleeve 11, and a clamping plate 13 fixedly mounted at the bottom end of the slide rod 12.

[0022] A drive motor 14 is fixedly installed on the inner side of the fixed frame 3, and the output end of the drive motor 14 is fixedly connected to the turntable 4.

[0023] The housing 2 is provided with a mounting bracket 15, and a welding torch 16 is mounted on the mounting bracket 15. An electric push rod 17 is fixedly installed inside the outer casing 2. A support frame 18 is fixedly installed at the top of the electric push rod 17. A cylinder 19 is fixedly installed on the outer wall of the support frame 18. The telescopic end of the cylinder 19 is fixedly connected to the mounting frame 15.

[0024] The mounting bracket 15 has a slider 20 fixedly mounted on its bottom surface, and the support bracket 18 has a slide rail 21 fixedly mounted on its inner side. The slider 20 is slidably connected to the slide rail 21.

[0025] Multiple sets of slide rods 12 are provided, and all of them are slidably connected to the mounting plate 5.

[0026] Rubber pads 22 are connected to the inner side of multiple sets of clamping plates 13.

[0027] The top of the outer casing 2 is fixedly provided with a suction hopper 23, and the top of the suction hopper 23 is fixedly provided with a suction pipe 24.

[0028] In this embodiment, during use, the workpiece is placed on the mounting plate 5, and multiple sets of micro motors 7 are started to drive the main gear 8 to rotate and mesh with the driven gear 9 to rotate. The driven gear 9 drives the screw 10 to rotate and engage with the transmission sleeve 11 through a threaded connection. This causes the transmission sleeve 11 to push multiple sets of slide rods 12 to slide along the mounting plate 5. The multiple sets of slide rods 12 push the clamping plate 13 to clamp the outer wall of the workpiece, thereby clamping and fixing the electronic components.

[0029] More specifically, the welding torch 16 is raised and lowered by the electric push rod 17, the extension end of the cylinder 19 pushes the mounting bracket 15 to slide along the slide rail 21 via the slider 20 to control the welding torch 16 to move forward and backward, the drive motor 14 drives the turntable 4 to rotate, and the turntable 4 drives the electronic components to adjust the position of the rotation angle.

[0030] In summary, when the entire equipment is in use or running: When in use, the workpiece is placed on the mounting plate 5, and multiple sets of micro motors 7 are started to drive the main gear 8 to rotate and mesh with the driven gear 9 to rotate. The driven gear 9 drives the screw 10 to rotate and engage with the transmission sleeve 11 through a threaded connection. This causes the transmission sleeve 11 to push multiple sets of slide rods 12 to slide along the mounting plate 5. The multiple sets of slide rods 12 push the clamping plate 13 to clamp the outer wall of the workpiece, thereby clamping and fixing the electronic components.

[0031] The welding torch 16 is raised and lowered by the electric push rod 17. The extension end of the cylinder 19 pushes the mounting bracket 15 to slide along the slide rail 21 via the slider 20 to control the welding torch 16 to move forward and backward. The drive motor 14 drives the turntable 4 to rotate. The turntable 4 drives the electronic components to adjust the position of the rotation angle.

[0032] Of all the solutions mentioned above, those involving connections between two components can be selected based on the actual situation, such as welding, bolt and nut connection, bolt or screw connection, or other well-known connection methods. These will not be elaborated on here. For all the fixed connections mentioned above, welding is the preferred option. In all the solutions mentioned above, the operation of electrical components, unless otherwise specified, is controlled by a controller. Since the devices matched with the controllers are common devices, their control principles and wiring connections are existing, well-known, and mature technologies, and their specific circuit structures will not be described in detail here. The specific models and specifications of the electrical components involved in this solution need to be selected and determined according to the actual specifications of the device. The specific selection and calculation methods adopt existing technologies in this field, and therefore will not be described in detail. Of all the solutions mentioned above, those involving motors can be combined with reducers if necessary. The connection structure and working principle between the motor and the reducer are existing known technologies and will not be described in detail in this utility model. Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A welding apparatus for manufacturing electronic components, comprising a base frame (1), characterized in that: The base frame (1) is fixedly provided with a shell (2) at the top. A fixed frame (3) is fixedly provided inside the shell (2). A turntable (4) is rotatably provided on the fixed frame (3). A mounting plate (5) is fixedly provided on the top surface of the turntable (4). Side plates (6) are fixedly provided on both sides of the mounting plate (5). Micro motors (7) are fixedly provided inside the multiple sets of side plates (6). A main gear (8) is fixedly provided at the output end of the multiple sets of micro motors (7). A driven gear (9) is rotatably provided on the outer wall of the multiple sets of side plates (6). The driven gear (9) meshes with the main gear (8). A screw (10) is fixedly provided on the bottom surface of the driven gear (9). A transmission sleeve (11) is threadedly connected to the outside of the screw (10). A slide rod (12) is fixedly provided on the bottom surface of the transmission sleeve (11). A clamping plate (13) is fixedly provided at the bottom end of the slide rod (12).

2. The welding apparatus for manufacturing electronic components according to claim 1, characterized in that: The drive motor (14) is fixedly installed on the inner side of the fixed frame (3), and the output end of the drive motor (14) is fixedly connected to the turntable (4).

3. The welding apparatus for manufacturing electronic components according to claim 2, characterized in that: The housing (2) is provided with a mounting bracket (15), and a welding torch (16) is mounted on the mounting bracket (15).

4. The welding apparatus for manufacturing electronic components according to claim 3, characterized in that: An electric push rod (17) is fixedly installed inside the outer shell (2). A support frame (18) is fixedly installed at the top of the electric push rod (17). A cylinder (19) is fixedly installed on the outer wall of the support frame (18). The telescopic end of the cylinder (19) is fixedly connected to the mounting frame (15).

5. The welding apparatus for manufacturing electronic components according to claim 4, characterized in that: The mounting bracket (15) has a slider (20) fixedly mounted on its bottom surface, and the support bracket (18) has a slide rail (21) fixedly mounted on its inner side. The slider (20) and the slide rail (21) are slidably connected.

6. The welding apparatus for manufacturing electronic components according to claim 5, characterized in that: The slide bar (12) is provided in multiple sets and is slidably connected to the mounting plate (5).

7. The welding apparatus for manufacturing electronic components according to claim 6, characterized in that: Rubber pads (22) are connected to the inner side of multiple sets of clamps (13).

8. The welding apparatus for manufacturing electronic components according to claim 7, characterized in that: The top of the outer shell (2) is fixedly provided with a suction bucket (23), and the top of the suction bucket (23) is fixedly provided with a suction pipe (24).

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