A winding machine welding device with floating welding station

Abstract

This utility model relates to a welding device for a winding machine with floating welding stations, belonging to the technical field of winding machines. The welding device includes a welding head moving structure, on which a welding head is mounted, and multiple floating welding stations are arranged on the side of the welding head moving structure. The advantages of this utility model are: in use, the floating connector is placed on the welding station base, and the floating welding station seat is fixed to the floating connector. The floating connector drives the floating welding station seat to float and sway. When the welding head presses against the floating welding station seat, the floating welding station seat can fit against the bottom plane of the welding head through its own swaying, thus solving the problem in the prior art where the welding head cannot fit against the surface of the supporting welding station when descending, thus affecting the subsequent welding of the wire. Simultaneously, the welding head moving structure drives the welding head to move and can cooperate with floating welding stations in different positions for welding, solving the problem of waste caused by one welding head per welding station in the prior art.

Description

Technical Field

[0001] This utility model relates to a welding device for a winding machine with a floating welding station, belonging to the technical field of winding machines. Background Technology

[0002] A winding machine is a device that winds wire onto a spool. Winding machines have a wide range of applications, including the production of wire mesh for fishing nets, sports nets, slope protection nets, and aquaculture / planting nets. In existing winding machines, an empty spool is placed on the machine. Once the spool is full, the wire is cut, and a new empty spool is installed. The new empty spool contains a pre-set section of remaining wire, with the end of the remaining wire on the outside. A wire end finding device locates the end of the remaining wire in the empty spool, along with the new wire to be wound. A welding device then welds the new wire to the end of the remaining wire on the empty spool. After welding, the winding process begins again.

[0003] In existing technologies, the welding device of a winding machine generally includes a welding head and a wire support welding station. During welding, the lower surface of the welding head and the upper surface of the wire support welding station need to be in full contact to weld the wire. Existing welding devices have the following problems when in use: 1. When the existing wire support welding station is used for a long time, the support welding station will tilt to a certain extent, which will cause the surface of the support welding station to tilt as well. This will prevent the welding head from fitting against the surface of the support welding station when it descends, thus affecting the subsequent welding of the wire. 2. The existing welding head and wire support welding station are set up one-to-one, but the welding head is not always welding, which leads to a waste of the welding head setup. Summary of the Invention

[0004] The technical problem to be solved by this utility model is to provide a winding machine welding device with a floating welding station to solve the problems faced in the industry.

[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution: a winding machine welding device with floating welding stations, including a support base plate, a winding machine welding device is provided on the support base plate, the winding machine welding device includes a welding head moving structure, a welding head is provided on the welding head moving structure, a plurality of floating welding stations are provided on the side of the welding head moving structure, and the welding head is located above the floating welding stations.

[0006] Preferably, the welding head moving structure includes a support frame mounted on a support base plate, a plurality of support beams are provided on the support frame, left and right moving electric cylinders are provided on the sides of the support beams, moving sliders are provided on the left and right moving electric cylinders, support side plates are provided on the moving sliders, a plurality of vertical moving electric cylinders are provided on the support side plates, vertical moving electric cylinders are provided on the vertical moving electric cylinders, lifting base plates are provided on the vertical sliders, and welding head connecting structures are provided on the lifting base plates.

[0007] Preferably, the welding head connection structure includes a first connecting seat and a second connecting seat, the first connecting seat is mounted on the lifting seat plate, and the welding head is located between the first connecting seat and the second connecting seat.

[0008] Preferably, the floating welding station includes a welding station base and a welding station floating seat. The upper surface of the welding station base is provided with an inner mounting hole at the middle position, and a floating joint is provided in the inner mounting hole. The lower surface of the welding station floating seat is provided with a central threaded hole, and the floating joint engages with the central threaded hole.

[0009] Preferably, the lower surface of the welding station base is provided with a bottom threaded hole, which extends from the lower surface of the welding station base into the mounting inner hole.

[0010] Preferably, a plurality of reinforcing ribs are provided between the support frame and the support base plate.

[0011] Compared with the prior art, the advantages of this utility model are as follows: In use, the floating joint is placed on the welding station base, and the floating welding station seat is fixed to the floating joint. The floating joint drives the floating welding station seat to float and shake. When the welding head presses against the floating welding station seat, the floating welding station seat can fit into the bottom plane of the welding head through its own shaking, realizing the self-adaptive parallelism of the welding head and the welding station. This solves the problem in the prior art that the welding head cannot be parallel and fit into the surface of the supporting welding station when it descends, thus affecting the welding of subsequent wires. At the same time, the welding head moving structure drives the welding head to move and can cooperate with floating welding stations in different positions for welding, solving the problem of waste caused by one welding head per welding station in the prior art. Attached Figure Description

[0012] The present invention will be further described below with reference to the accompanying drawings.

[0013] Figure 1 This is an installation diagram of the present invention during use.

[0014] Figure 2 This is a schematic diagram of the installation of the winding machine welding device and support plate.

[0015] Figure 3 This is a schematic diagram of the welding device for a winding machine.

[0016] Figure 4 This is a schematic diagram of the welding head moving structure.

[0017] Figure 5 This is a schematic diagram of the welded joint connection structure.

[0018] Figure 6 This is a schematic diagram of a floating soldering station.

[0019] Figure 7 This is an exploded view of the floating soldering station.

[0020] Figure 8 This is a schematic diagram of the soldering station base.

[0021] Figure 9 This is a top view of the soldering station base.

[0022] Figure 10 This is a schematic diagram of the floating base of the soldering station.

[0023] Figure 11 This is a bottom view of the floating base of the soldering station.

[0024] Figure 12 This is a schematic diagram of a floating joint.

[0025] In the diagram: 1. Support base plate; 101. Reinforcing rib plate; 2. Winding machine welding device; 3. Welding head moving structure; 301. Support frame; 302. Support beam; 303. Left and right moving electric cylinder; 304. Moving slider; 305. Support side plate; 306. Vertical moving electric cylinder; 307. Vertical slider; 308. Lifting base plate; 4. Welding head connection structure; 401. First connecting seat; 402. Second connecting seat; 5. Welding head; 6. Floating welding station; 601. Welding station base; 602. Welding station floating seat; 603. Mounting inner hole; 604. Floating joint; 605. Middle threaded hole; 606. Bottom threaded hole. Detailed Implementation

[0026] The present invention will now be described in detail with reference to the accompanying drawings and specific embodiments: like Figures 1 to 12 The diagram shows a winding machine welding device with floating welding stations, including a support base plate 1, a winding machine welding device 2 disposed on the support base plate 1, a welding head moving structure 3, a welding head 5 disposed on the welding head moving structure 3, and a plurality of floating welding stations 6 disposed on the side of the welding head moving structure 3, with the welding head 5 located above the floating welding stations 6.

[0027] like Figure 3 and Figure 4As shown, in order to achieve left and right movement and lifting, the welding head moving structure 3 further includes a support frame 301 mounted on the support base plate 1. The support frame 301 is provided with multiple support beams 302. The side of the support beams 302 is provided with left and right moving electric cylinders 303. The left and right moving electric cylinders 303 are provided with moving sliders 304. The moving sliders 304 are provided with support side plates 305. The support side plates 305 are provided with multiple vertical moving electric cylinders 306. The vertical moving electric cylinders 306 are provided with vertical sliders 307. The vertical sliders 307 are provided with lifting base plates 308. The lifting base plates 308 are provided with welding head connecting structures 4.

[0028] In this patent, a left-right moving electric cylinder 303 and a vertical moving electric cylinder 306 are provided. In actual use, the electric cylinders can be replaced with pneumatic cylinders as needed, which can also achieve the same moving function.

[0029] In order to enable the welding head 5 to be raised and lowered, the welding head connection structure 4 further includes a first connecting seat 401 and a second connecting seat 402. The first connecting seat 401 is installed on the lifting seat plate 308, and the welding head 5 is located between the first connecting seat 401 and the second connecting seat 402.

[0030] In order to enable the floating base 602 of the welding station to fit with the welding head 5, the floating welding station 6 further includes a welding station base 601 and a welding station floating base 602. The upper surface of the welding station base 601 is provided with an inner mounting hole 603 at the middle position. A floating joint 604 is provided in the inner mounting hole 603. The lower surface of the welding station floating base 602 is provided with an intermediate threaded hole 605. The floating joint 604 engages with the intermediate threaded hole 605.

[0031] To facilitate fixation, the lower surface of the welding station base 601 is provided with a bottom threaded hole 606, which extends from the lower surface of the welding station base 601 into the mounting inner hole 603.

[0032] To further improve the support strength, a plurality of reinforcing ribs 101 are provided between the support frame 301 and the support base plate 1.

[0033] Before use, this patent provides a floating joint 604, which is an Airtac universal floating joint F-M6X100F. The floating joint 604 has a ball joint structure inside, which makes the steering more flexible. The welding station floating seat 602 is installed on the floating joint 604, so the welding station floating seat 602 can rotate through the floating joint 604. At the same time, the floating joint 604 is fixed to the welding station base 601, so the welding station floating seat 602 can rotate relative to the welding station base 601.

[0034] In use, place the wire to be welded on the upper surface of the floating base 602 of the welding station, start the moving slider 304, and the moving slider 304 drives the support side plate 305 and the welding head connecting structure 4 installed on the support side plate 305 to move left and right to the set position. Then start the vertical slider 307, and the vertical slider 307 drives the welding head connecting structure 4 to move up and down, and presses the welding head 5 onto the floating base 602 of the welding station. At this time, the bottom of the welding head 5 is in contact with the floating base 602 of the welding station and welds the wire on the floating base 602 of the welding station.

[0035] In this patent, if the surface of the welding station floating seat 602 tilts after long-term use, a floating joint 604 is provided to drive the welding station floating seat 602 to swing, thereby facilitating the welding head 5 and the welding station floating seat 602 to fit together.

[0036] In this patent, a welding head moving structure 3 is provided, which drives the welding head 5 to move left and right, thus solving the problem of waste caused by one welding head per welding station in the prior art, thereby improving welding efficiency.

[0037] It should be emphasized that the above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model in any way. Any simple modifications, equivalent changes and alterations made to the above embodiments based on the technical essence of the present utility model shall still fall within the scope of the technical solution of the present utility model.

Claims

1. A winding machine welding device with a floating welding station, comprising a support plate (1), wherein a winding machine welding device (2) is disposed on the support plate (1), characterized in that: The winding machine welding device (2) includes a welding head moving structure (3), on which a welding head (5) is provided. Multiple floating welding stations (6) are provided on the side of the welding head moving structure (3), and the welding head (5) is located above the floating welding station (6).

2. The winding machine welding device with a floating welding station according to claim 1, characterized in that: The welding head moving structure (3) includes a support frame (301) mounted on a support base plate (1). The support frame (301) is provided with multiple support beams (302). The side of the support beams (302) is provided with left and right moving electric cylinders (303). The left and right moving electric cylinders (303) are provided with moving sliders (304). The moving sliders (304) are provided with support side plates (305). The support side plates (305) are provided with multiple vertical moving electric cylinders (306). The vertical moving electric cylinders (306) are provided with vertical sliders (307). The vertical sliders (307) are provided with lifting base plates (308). The lifting base plates (308) are provided with welding head connecting structures (4).

3. The winding machine welding device with a floating welding station according to claim 2, characterized in that: The welding head connection structure (4) includes a first connecting seat (401) and a second connecting seat (402). The first connecting seat (401) is installed on the lifting seat plate (308), and the welding head (5) is located between the first connecting seat (401) and the second connecting seat (402).

4. The winding machine welding device with a floating welding station according to claim 1, characterized in that: The floating welding station (6) includes a welding station base (601) and a welding station floating seat (602). The upper surface of the welding station base (601) is provided with an inner mounting hole (603) at the middle position. A floating joint (604) is provided in the inner mounting hole (603). The lower surface of the welding station floating seat (602) is provided with an intermediate threaded hole (605). The floating joint (604) engages with the intermediate threaded hole (605).

5. The winding machine welding apparatus with a floating welding station according to claim 4, characterized in that: The lower surface of the welding station base (601) is provided with a bottom threaded hole (606), which extends from the lower surface of the welding station base (601) into the mounting inner hole (603).

6. The winding machine welding apparatus with a floating welding station according to claim 2, characterized in that: Multiple reinforcing ribs (101) are provided between the support frame (301) and the support base plate (1).

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