An open-air self-cooling welding machine integration and protection device

Abstract

The utility model discloses an open -air operation's self heat dissipation welding machine integration and protection device relates to electromechanical installation technical field, including protection box, storage cabinet, welding machine and fan, the inside of protection box is provided with the baffle, the inside of protection box is divided into two layers chamber by the baffle, at least one welding machine is provided in each chamber respectively, one side of protection box is provided with storage cabinet, and one end of protection box is provided with the protection door, and the other end of protection box is provided with a plurality of fans, and each fan is respectively opposite one welding machine setting. Through the power switch of multiple welding machines is integrated on the main control circuit board, reduces the use frequency of welding machine body switch. The power switch of traditional welding machine separate control is easy to wear frequently, and the device makes the welding machine body switch to be protected, and the service life is greatly prolonged.

Description

Technical Field

[0001] This utility model relates to the field of electromechanical installation technology, and in particular to an integrated and protective device for a self-heating welding machine used in outdoor operations. Background Technology

[0002] In open-air welding operations during construction projects, welding machines are generally required to be protected. This protection typically involves erecting simple scaffolding or covering them with waterproof tarpaulins. Exposed welding machines are prone to aging under direct sunlight, high temperatures, and wind and sand erosion. Internal wiring and critical components are easily damaged, significantly increasing maintenance costs. Furthermore, individually controlled power switches are prone to wear due to frequent use, especially in harsh environments (such as wind, sand, humidity, or high temperatures), where switch failure or damage is more pronounced. Replacement is costly, time-consuming, and labor-intensive. Welding tools and consumables (such as welding rods and cables) often lack dedicated storage space, leading to frequent site clutter, lost tools, and time-consuming searches for consumables, further reducing operational efficiency. Utility Model Content

[0003] The purpose of this utility model is to provide an integrated and protective device for a self-heating welding machine used in open-air operations, in order to solve the above-mentioned technical problems.

[0004] The technical solution adopted in this utility model is as follows:

[0005] An integrated and protective device for a self-heating welding machine used in open-air operations includes a protective box, a storage cabinet, a welding machine, and fans. The protective box has an internal partition that divides the interior of the protective box into upper and lower chambers. Each chamber contains at least one welding machine. The storage cabinet is located on one side of the protective box. A protective door is located at one end of the protective box. Several fans are located at the other end of the protective box, with each fan facing one of the welding machines.

[0006] Preferably, a number of first heat dissipation holes are provided on one side of the protective box and on the protective door.

[0007] Preferably, the other end of the protective box has several mounting holes, and the fan is detachably mounted on the side wall of the protective box, with the fan facing the mounting holes.

[0008] Preferably, the storage cabinet and the protective box are integrally connected, and the storage cabinet and the protective box are separated by a baffle.

[0009] Preferably, a second heat dissipation hole is provided on the side wall of the storage cabinet.

[0010] Preferably, a rain cover is also included, and the upper outer edge of the protective box and the storage cabinet is provided with the rain cover.

[0011] Preferably, a main control circuit board is provided on the inner wall of the other end of the protective box, and a number of power switches of the welding machine are integrated on the main control circuit board. A microcontroller is provided on the main control circuit board, and the microcontroller is connected to the number of power switches.

[0012] The above technical solution has the following advantages or beneficial effects:

[0013] (1) In this utility model, by integrating the power switches of multiple welding machines onto the main control circuit board, the frequency of use of the welding machine body switch is reduced. The power switches of traditional welding machines, which are controlled separately, are prone to wear due to frequent use, while this device protects the welding machine body switch and greatly extends its service life.

[0014] (2) In this utility model, the problem of heat accumulation in the welding machine under high temperature environment is effectively solved by the reasonable design of heat dissipation holes and fan. The continuous and good heat dissipation conditions prevent the internal circuits and key components of the welding machine from aging rapidly due to high temperature, thus extending the overall service life of the welding machine.

[0015] (3) In this utility model, the main control circuit board integrates the power switches of multiple welding machines onto one operation panel, eliminating the need for operators to operate the switches of each welding machine individually, thus greatly simplifying the operation process. In large open-air construction sites, when multiple welding machines need to be started or stopped simultaneously, operators can quickly complete the operation on the external main control panel, saving a significant amount of time and improving work efficiency compared to traditional methods.

[0016] (4) In this utility model, the storage cabinet provides a dedicated storage space for welding tools and consumables. Operators can easily classify and store tools and consumables, and can quickly find the required items when needed, reducing the time spent searching for tools and consumables.

[0017] (5) In this utility model, the protective box and rain cover effectively resist the corrosion of the welding machine by harsh environmental factors such as wind, sand, direct sunlight and rain. This reduces the damage to the welding machine caused by harsh environments and reduces the number of maintenance times and maintenance costs. Attached Figure Description

[0018] Figure 1 This utility model relates to a three-dimensional integrated and protective device for a self-heating welding machine used in open-air operations. Figure 1 ;

[0019] Figure 2 This utility model relates to a three-dimensional integrated and protective device for a self-heating welding machine used in open-air operations. Figure 2 ;

[0020] Figure 3This is a schematic diagram of the internal structure of the self-heating welding machine integration and protection device for outdoor operations in this utility model;

[0021] Figure 4 This is a schematic diagram of the main control circuit board in this utility model.

[0022] In the diagram: 1. Protective box; 2. Storage cabinet; 3. Welding machine; 4. Fan; 5. Protective door; 6. First heat dissipation hole; 7. Second heat dissipation hole; 8. Rain cover; 9. Main control circuit board; 10. Power switch; 11. Microcontroller. Detailed Implementation

[0023] The technical solution of this utility model will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0024] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0025] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0026] Figure 1 This utility model relates to a three-dimensional integrated and protective device for a self-heating welding machine used in open-air operations. Figure 1 ; Figure 2 This utility model relates to a three-dimensional integrated and protective device for a self-heating welding machine used in open-air operations. Figure 2 ; Figure 3 This is a schematic diagram of the internal structure of the self-heating welding machine integration and protection device for outdoor operations in this utility model; Figure 4This is a schematic diagram of the main control circuit board in this utility model. Please refer to [link / reference]. Figures 1 to 4 The diagram illustrates a preferred embodiment of a self-heating welding machine integration and protection device for outdoor operations. It includes a protective box 1, a storage cabinet 2, a welding machine 3, and fans 4. The protective box 1 has an internal partition dividing its interior into upper and lower chambers. Each chamber houses at least one welding machine 3. A storage cabinet 2 is located on one side of the protective box 1, a protective door 5 is located at one end, and several fans 4 are located at the other end, each fan 4 facing a welding machine 3. In this embodiment, two welding machines 3 are housed in each chamber; however, the exact number of welding machines 3 can be adjusted as needed. The fans 4 blow air onto the surface of the welding machines 3 to remove heat dissipated by them. Several first heat dissipation holes 6 are provided on one side of the protective box 1 and on the protective door 5. When the fans 4 blow air into the chambers, the air pressure causes it to escape through the first heat dissipation holes 6, thus removing heat dissipated by the welding machines 3, reducing the risk of heat accumulation, extending the stable operating time of the equipment, and reducing equipment failures caused by high temperatures. In this embodiment, the partition is welded and fixed inside the protective box 1. The storage cabinet 2 is integrally connected to the protective box 1, and the storage cabinet 2 and the protective box 1 are separated by a baffle. The baffle is part of the storage cabinet 2 itself and is welded to the protective box 1. Both the protective box 1 and the storage cabinet 2 are equipped with protective doors 5, which have built-in anti-theft locks to improve security.

[0027] Furthermore, as a preferred embodiment, the other end of the protective box 1 has several mounting holes, and the fan 4 is detachably mounted on the side wall of the protective box 1. The fan 4 is positioned directly opposite the mounting holes, and the mounting holes are positioned directly opposite the welding machine 3. A fan bracket can be provided on the outside of the fan 4. The fan bracket is used to mount the fan and can be connected to the side wall of the protective box 1 with screws. The fan 4 is mounted on the side wall of the protective box 1 through the fan bracket.

[0028] Furthermore, as a preferred embodiment, a second heat dissipation hole 7 is provided on the side wall of the storage cabinet 2. The second heat dissipation hole 7 ensures the air circulation inside the storage cabinet 2 and prevents the stored tools and consumables from being damaged due to dampness or stuffiness.

[0029] Furthermore, as a preferred embodiment, a rain shelter 8 is also included, with the upper outer edge of the protective box 1 and the storage cabinet 2 provided with a rain shelter 8. In this embodiment, the storage cabinet 2 is made of stainless steel, which can effectively resist wind and sand erosion and direct sunlight, protecting the internal wiring and critical components of the welding machine 3. The design of the rain shelter 8 prevents rainwater from directly hitting the protective box 1 and the storage cabinet 2, avoiding damage to the equipment and its contents due to moisture. Especially in construction sites with strong winds and sand, the steel outer shell can block sand and dust from entering the interior of the protective box 1, protecting the welding machine 3 from sand and dust abrasion; during rainy weather operations, the rain shelter 8 can guide rainwater down, preventing rainwater from seeping into the protective box 1 and the storage cabinet 2, reducing the risk of equipment damage due to moisture, thereby reducing maintenance costs.

[0030] Furthermore, as a preferred embodiment, a main control circuit board 9 is provided on the inner wall of the other end of the protective box 1. Several power switches 10 for the welding machines 3 are integrated on the main control circuit board 9. A microcontroller 11 is provided on the main control circuit board 9, and the microcontroller 11 is connected to the several power switches 10. In this embodiment, the microcontroller 11 can be connected to an external main control panel. Control signals are input to the microcontroller 11 through the main control panel, and the microcontroller 11 controls the operation of the fan 4 and the welding machines 3. In this embodiment, the fan 4 is connected to the microcontroller 11. A battery is also provided on the inner wall of the other end of the protective box 1. The battery is connected to the microcontroller 11, the fan 4, and the welding machines 3 to provide power to each device. The main control circuit board 9 can be mounted on the inner wall of the protective box 1 with screws or bolts, and the battery can also be mounted on the inner wall of the protective box 1 with bolts or screws.

[0031] In this embodiment, by integrating the power switches 10 of multiple welding machines 3 onto the main control circuit board 9, the frequency of use of the welding machine 3's own switches is reduced. Traditionally, the power switches 10 of a welding machine 3, controlled separately, are prone to wear due to frequent use. This device protects the welding machine 3's own switches, significantly extending their service life and reducing maintenance costs by 15%-20%. Furthermore, integrating the power switches 10 onto the main control circuit board 9 creates integrated control, and the inclusion of the storage cabinet 2 enhances operational convenience, increasing work efficiency by 10%-15%.

[0032] In this embodiment, the main control circuit board 9 integrates the power switches 10 of multiple welding machines 3 onto a single operation panel. Operators no longer need to operate the switches individually on each welding machine 3, greatly simplifying the operation process. In large open-air construction sites where multiple welding machines 3 need to be started or stopped simultaneously, operators can quickly complete the operation on the main control panel, saving significant time and improving work efficiency compared to traditional methods.

[0033] During use, control signals are input to the microcontroller 11 via the external main control panel. The microcontroller 11 controls the operation of the fan 4 and the welding machine 3. During welding machine 3 operation, the fan 4 starts running, drawing cool outside air into the protective box 1. This cool air is then blown onto the welding machine 3, carrying away the heat generated by the machine. Hot air is exhausted through the first heat dissipation hole 6 on one side of the protective box 1 and on the protective door 5, forming a heat dissipation cycle to ensure the welding machine 3 operates at a suitable temperature. During welding operations, operators can retrieve the necessary welding tools and consumables from the storage cabinet 2 as needed, and return them to the cabinet 2 promptly after use to maintain a clean and orderly work environment. After welding operations are completed, the operator inputs a signal to shut down the welding machine 3 to the microcontroller 11 via the main control panel. The microcontroller 11 then controls the power switch 10 to disconnect, and the welding machine 3 stops working. The fan 4 is then turned off, and the protective door 5 is closed.

[0034] The above description is only a preferred embodiment of the present utility model and does not limit the implementation method and protection scope of the present utility model. Those skilled in the art should realize that all solutions obtained by equivalent substitutions and obvious changes made based on the description and illustrations of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An integrated and protective device for a self-heating welding machine used in open-air operations, characterized in that, The device includes a protective box, a storage cabinet, a welding machine, and a fan. The protective box has an internal partition that divides the interior of the protective box into upper and lower chambers. Each chamber contains at least one welding machine. The storage cabinet is located on one side of the protective box. A protective door is located at one end of the protective box. Several fans are located at the other end of the protective box, with each fan facing one of the welding machines.

2. The self-heating welding machine integration and protection device for open-air operations as described in claim 1, characterized in that, Several first heat dissipation holes are provided on one side of the protective box and on the protective door.

3. The self-heating welding machine integration and protection device for open-air operations as described in claim 1, characterized in that, The other end of the protective box has several mounting holes, and the fan is detachably mounted on the side wall of the protective box, with the fan facing the mounting holes.

4. The self-heating welding machine integration and protection device for open-air operations as described in claim 1, characterized in that, The storage cabinet and the protective box are integrally connected, and the storage cabinet and the protective box are separated by a baffle.

5. The self-heating welding machine integration and protection device for open-air operations as described in claim 1, characterized in that, A second heat dissipation hole is provided on the side wall of the locker.

6. The self-heating welding machine integration and protection device for open-air operations as described in claim 1, characterized in that, It also includes a rain rim, which is provided on the upper outer edge of the protective box and the storage cabinet.

7. The self-heating welding machine integration and protection device for open-air operations as described in claim 1, characterized in that, A main control circuit board is provided on the inner wall of the other end of the protective box. Several power switches of the welding machine are integrated on the main control circuit board. A microcontroller is provided on the main control circuit board, and the microcontroller is connected to several power switches.

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