An adjustment device for a welding torch
Patent Information
- Application Number
- CN202522285896.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-29
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-10-29
AI Technical Summary
[0002]现有技术中,自动焊机采用自动操作,能够根据设定移动和焊接,能够提高焊接效率,但在焊接过程中,焊枪需要移动,而同一规格的焊接产品的精度也会存在差距,这使得焊枪的位置和焊接的位置可能会有一定的错位,会降低焊接的效果
[0003]本申请的一目的在于提供一种用于焊枪的调节装置,能自动调整焊枪位置。
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Figure CN224825073U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of welding technology, and in particular to an adjustment device for a welding torch. Background Technology
[0002] In the existing technology, automatic welding machines are operated automatically and can move and weld according to the settings, which can improve welding efficiency. However, during the welding process, the welding torch needs to move, and the precision of welding products of the same specification may vary. This may cause a certain misalignment between the position of the welding torch and the welding position, which will reduce the welding effect. Utility Model Content
[0003] One object of this application is to provide an adjustment device for a welding torch that can automatically adjust the position of the welding torch.
[0004] The technical solution adopted in this application is as follows: an adjustment device for a welding torch, including a housing connected to a welding torch holder and a movable block connected to the welding torch. The housing has a movable cavity, at least part of the movable block is located on the movable cavity, and at least three steel balls and at least one spring are respectively provided on the opposite sides of the movable cavity. The two ends of the spring are respectively attached to the cavity wall of the movable cavity and one side of the movable block, and the two ends of the steel balls are respectively attached to the cavity wall of the movable cavity and the other side of the movable block.
[0005] Compared with existing technologies, the advantages of this application are as follows: the movable cavity provides space for the installation and movement of the movable block, allowing it to move within the cavity; steel balls provide support for the movable block, and their spherical shape reduces the contact area, making the block move more smoothly; three steel balls are in close contact with the movable block, forming a surface that allows the block to slide on a plane, providing good stability; a spring provides pressure to the movable block, ensuring reliable contact between the block and the steel balls; and the combination of the steel balls and spring ensures the stability and precise adjustment of the welding torch during use. During welding, if the torch position is about to shift and become misaligned with the welding position, the movable block moves under force, keeping the torch fixed relative to the welding position. The misalignment is counteracted by the relative movement of the movable block and the housing.
[0006] In some embodiments of this application, the movable cavity is provided with a first mounting groove that cooperates with the spring, the movable block is provided with a second mounting groove that cooperates with the first mounting groove, and the two ends of the spring are respectively located on the first mounting groove and the second mounting groove.
[0007] Furthermore, both the first mounting groove and the second mounting groove are circular grooves, and the diameters of the first mounting groove and the second mounting groove are matched with the outer diameter of the spring.
[0008] In some embodiments of this application, the movable cavity is provided with a third mounting groove that mates with the steel ball, the steel ball is located on the third mounting groove, and the top of the steel ball is located outside the third mounting groove.
[0009] Furthermore, the steel balls are evenly distributed around the center of the movable block, and the maximum distance between the two third mounting slots is less than the diameter of the movable block.
[0010] In some embodiments of this application, the movable block includes a sliding part and a connecting part connected to the welding gun. The sliding part is located inside the movable cavity, and its two sides are respectively attached to a steel ball and a spring.
[0011] Furthermore, the housing has a notch, through which the connecting part extends out of the housing; both the sliding part and the connecting part are cylindrical, with the diameter of the sliding part being larger than the diameter of the connecting part.
[0012] In some embodiments of this application, a welding torch connector is also included. The movable block is fixedly connected to the welding torch connector. The welding torch connector is provided with a limiting groove. The housing is provided with a limiting rod that cooperates with the limiting groove. One end of the limiting rod is fixedly connected to the housing, and the other end is located on the limiting groove.
[0013] Furthermore, two limiting grooves are symmetrically arranged relative to the movable block; the distance between the groove wall of the limiting groove and the circumferential surface of the limiting rod is 2mm.
[0014] In some embodiments of this application, the housing includes an upper shell and a lower shell, which are connected by bolts. Attached Figure Description
[0015] Figure 1 This is a structural schematic diagram of Embodiment 1 of the present invention; Figure 2 This is a cross-sectional view of Embodiment 1 of this utility model; Figure 3 This is a schematic diagram of the installation structure of Embodiment 1 of this utility model; Figure 4 This is a cross-sectional view of the installation structure of Embodiment 1 of this utility model.
[0016] In the diagram: 1. Shell; 2. Movable block; 3. Movable cavity; 4. Steel ball; 5. Spring; 6. First mounting groove; 7. Second mounting groove; 8. Third mounting groove; 9. Sliding part; 10. Connecting part; 11. Notch; 12. Welding torch connector; 13. Limiting groove; 14. Limiting rod; 15. Upper shell; 16. Lower shell. Detailed Implementation
[0017] To enable those skilled in the art to better understand the technical solutions of this disclosure, the following detailed, clear, and complete description of this disclosure is provided in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of this disclosure and are not intended to limit it.
[0018] In the description of this application, the use of "first" and "second" is for the purpose of distinguishing technical features only, and should not be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated or the order of the technical features indicated.
[0019] Those skilled in the art should understand that in the disclosure of this application, the terms "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, the above terms should not be construed as limitations on this application.
[0020] Example 1: This embodiment provides an adjustment device for a welding torch, such as... Figures 1-4 As shown, the device includes a housing 1 connected to a welding torch holder and a movable block 2 connected to a welding torch. The housing 1 contains a movable cavity 3, with at least a portion of the movable block 2 located within the cavity 3. At least three steel balls 4 and at least one spring 5 are respectively disposed on opposite sides of the movable cavity 3. The two ends of the spring 5 are respectively attached to the cavity wall of the movable cavity 3 and one side of the movable block 2. The two ends of the steel balls 4 are respectively attached to the cavity wall of the movable cavity 3 and the other side of the movable block 2. In this embodiment, twelve steel balls 4 are evenly distributed around the center of the movable block 2, with their tops on the same horizontal plane. This ensures that the movable block 2 receives uniform support during movement, reducing frictional resistance and improving the smoothness and flexibility of its movement. This even distribution also better disperses the external forces acting on the movable block 2, extending the service life of both the movable block 2 and the steel balls 4. The twelve springs 5, evenly distributed around the center of the movable block 2, provide a stable and omnidirectional elastic force to the movable block 2. In this embodiment, the steel balls 4 can also be replaced by components with a hemispherical or arc-shaped top surface.
[0021] The movable cavity 3 provides space for the installation and movement of the movable block 2, allowing the block 2 to move within it. The steel balls 4 provide support for the movable block 2; their spherical shape reduces the contact area with the block 2, ensuring smooth movement. The steel balls 4 also move smoothly. The three steel balls 4 are in close contact with the movable block 2, forming a surface that allows the block 2 to slide on a plane, providing good stability. The spring 5 provides pressure to the movable block 2, ensuring reliable contact between the block 2 and the steel balls 4, while preventing free movement, such as movement due to inertia during operation. This ensures the block 2 can only adjust when the welding torch is subjected to external force. Through the cooperation of the steel balls 4 and the spring 5, the movable block 2 can move freely while also being subject to appropriate pressure constraints, ensuring the stability and precise adjustment of the welding torch during use. During the welding torch operation, when the position of the welding torch is about to shift and become misaligned with the welding position, the movable block 2 is moved by force, so that the welding torch and the welding position remain fixed. The misalignment is offset by the relative movement of the movable block 2 and the housing 1. That is, the positions of the welding torch fixing frame and the housing 1 shift, while the movable block 2 keeps the welding torch in the correct welding position.
[0022] To ensure reliable installation of spring 5, the movable cavity 3 is provided with a first mounting groove 6 that mates with spring 5, and the movable block 2 is provided with a second mounting groove 7 that mates with the first mounting groove 6. The two ends of spring 5 are respectively located on the first mounting groove 6 and the second mounting groove 7. The cooperation of the first mounting groove 6 and the second mounting groove 7 not only provides a mounting position for spring 5 but also effectively prevents spring 5 from shifting or falling off during operation, ensuring reliable operation. After the two ends of spring 5 are bound by the first mounting groove 6 and the second mounting groove 7, the movable block 2 slides horizontally during operation, causing the upper and lower ends of spring 5 to shift. After operation, spring 5 automatically resets, simultaneously bringing the movable block 2 back to its original position, ensuring the welding torch remains in the center position when not subjected to external force. During welding torch operation, the twelve springs 5 work together, being compressed or stretched accordingly based on the direction and distance of movement of the movable block 2, thereby adjusting the magnitude and direction of the elastic force on the movable block 2 in real time, further ensuring the smooth movement of the movable block 2 and the precision of welding torch adjustment.
[0023] To ensure reliable installation of spring 5, both the first mounting groove 6 and the second mounting groove 7 are circular grooves, and the diameters of the first mounting groove 6 and the second mounting groove 7 are matched with the outer diameter of spring 5. During installation, spring 5 can fit tightly against the inner walls of the first mounting groove 6 and the second mounting groove 7, preventing spring 5 from shaking or causing unnecessary displacement within the grooves, thereby improving the stability of spring 5 installation. The circular groove design also facilitates processing and manufacturing, reducing production costs and improving production efficiency.
[0024] To ensure reliable installation of the steel ball 4, the movable cavity 3 is provided with a third mounting groove 8 that mates with the steel ball 4. The steel ball 4 is located on the third mounting groove 8, with its top outside the groove. The design of the third mounting groove 8 allows for positioning and fixing of the steel ball 4, facilitating its installation, while also limiting its movement to ensure its proper position within the movable cavity 3.
[0025] To ensure reliable movement of the movable block 2, the steel balls 4 are evenly distributed around the center of the movable block 2, and the maximum distance between the two third mounting slots 8 is less than the diameter of the movable block 2. The even distribution of the steel balls 4 around the center of the movable block 2 forms a stable support structure, ensuring that the movable block 2 experiences uniform force during movement and will not tilt. The diameter of the movable block 2 is greater than the maximum distance between the two opposing third mounting slots 8, and a distance is also maintained between the top of the steel balls 4 and the wall of the third mounting slot 8, ensuring that the movable block 2 will not exceed the steel balls 4 during small-range movements, thus guaranteeing the support of the steel balls 4 for the movable block 2.
[0026] To ensure the reliability of the movable block 2, the movable block 2 includes a sliding part 9 and a connecting part 10 connected to the welding torch. The sliding part 9 is located inside the movable cavity 3, and its two sides are respectively in contact with the steel ball 4 and the spring 5; the second mounting groove 7 is located on the sliding part 9. The sliding part 9 is used to control movement, and the connecting part 10 is used to connect with the welding torch. The two functional parts are separated to reduce mutual influence.
[0027] To facilitate connection with the welding torch, the housing 1 has a notch 11 through which the connecting part 10 extends out of the housing 1. Both the sliding part 9 and the connecting part 10 are cylindrical, with the diameter of the sliding part 9 being larger than the diameter of the notch 11. The notch 11 is designed to facilitate the extension of the connecting part 10 for connection and fixation with the welding torch. The cylindrical structure ensures balanced weight distribution in all directions, making the movement of the movable block 2 stable. The large diameter of the sliding part 9 prevents it from dislodging from the notch 11.
[0028] To control the adjustment range of the welding torch, a welding torch connector 12 is also included. The movable block 2 is fixedly connected to the welding torch connector 12. The welding torch connector 12 is provided with a limiting groove 13, and the housing 1 is provided with a limiting rod 14 that mates with the limiting groove 13. One end of the limiting rod 14 is fixedly connected to the housing 1, and the other end is located on the limiting groove 13. The limiting rod 14 is connected to the movable block 2 by threads, that is, a threaded hole is provided on the movable block 2, and part of the limiting rod 14 is installed in conjunction with the threaded hole. The welding torch connector 12 is used to connect with the welding torch; the limiting groove 13 and the limiting rod 14 cooperate to limit the movement range of the movable block 2, thereby controlling the adjustment range of the welding torch and preventing the welding torch from moving too far, which would affect the welding effect.
[0029] To ensure reliable positioning, two limiting grooves 13 are symmetrically arranged relative to the movable block 2; the distance between the groove wall of the limiting groove 13 and the circumferential surface of the limiting rod 14 is 2mm. The symmetrical arrangement of the limiting grooves 13 improves the positioning effect, preventing the movable block 2 from shifting due to unilateral positioning, thus enhancing the stability and reliability of the positioning. Setting the distance between the groove wall of the limiting groove 13 and the circumferential surface of the limiting rod 14 to 2mm limits the adjustment range of the welding torch to 2mm, ensuring both sufficient adjustment space for the welding torch and guaranteeing its welding accuracy.
[0030] To ensure the structural reliability of the housing 1, the housing 1 includes an upper shell 15 and a lower shell 16, which are connected by bolts. A first mounting groove 6 is located in the upper shell 15, and a third mounting groove 8 is located in the lower shell 16. The upper shell 15 is bolted to the welding torch holder, the welding torch connector 12 is bolted to the welding torch, and the welding torch connector 12 is bolted to the movable block 2. The bolted connection between the upper shell 15 and the lower shell 16 provides high connection strength, facilitates disassembly and assembly, and enables convenient assembly and subsequent maintenance.
[0031] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Although the present utility model has been disclosed above with reference to a preferred embodiment, it is not intended to limit the present utility model. Any person skilled in the art can make some modifications or alterations to the above-disclosed technical content to create equivalent embodiments without departing from the scope of the present utility model. Any simple modifications, equivalent changes and alterations made to the above embodiments based on the technical essence of the present utility model without departing from the scope of the present utility model shall still fall within the scope of the present utility model.
Claims
1. An adjustment device for a welding torch, characterized in that, The device includes a housing (1) connected to a welding torch holder and a movable block (2) connected to a welding torch. The housing (1) has a movable cavity (3) inside. At least part of the movable block (2) is located on the movable cavity (3). At least three steel balls (4) and at least one spring (5) are provided on opposite sides of the movable cavity (3). The two ends of the spring (5) are respectively attached to the cavity wall of the movable cavity (3) and one side of the movable block (2). The two ends of the steel balls (4) are respectively attached to the cavity wall of the movable cavity (3) and the other side of the movable block (2).
2. The adjusting device for a welding torch according to claim 1, characterized in that, The movable cavity (3) is provided with a first mounting groove (6) that cooperates with the spring (5), and the movable block (2) is provided with a second mounting groove (7) that cooperates with the first mounting groove (6). The two ends of the spring (5) are located on the first mounting groove (6) and the second mounting groove (7) respectively.
3. The adjusting device for a welding torch according to claim 2, characterized in that, Both the first mounting groove (6) and the second mounting groove (7) are circular grooves. The diameter of the first mounting groove (6) and the diameter of the second mounting groove (7) are matched with the outer diameter of the spring (5).
4. The adjusting device for a welding torch according to claim 1, characterized in that, The active cavity (3) is provided with a third mounting groove (8) that cooperates with the steel ball (4). The steel ball (4) is located on the third mounting groove (8), and the top of the steel ball (4) is located outside the third mounting groove (8).
5. The adjusting device for a welding torch according to claim 4, characterized in that, The steel balls (4) are evenly distributed around the center of the movable block (2), and the maximum distance between the two third mounting slots (8) is less than the diameter of the movable block (2).
6. The adjusting device for a welding torch according to claim 1, characterized in that, The movable block (2) includes a sliding part (9) and a connecting part (10) connected to the welding gun. The sliding part (9) is located in the movable cavity (3), and the two sides of the sliding part (9) are respectively attached to the steel ball (4) and the spring (5).
7. The adjusting device for a welding torch according to claim 6, characterized in that, The housing (1) has a notch (11), and the connecting part (10) extends out of the housing (1) through the notch (11); both the sliding part (9) and the connecting part (10) are cylindrical, and the diameter of the sliding part (9) is larger than the diameter of the connecting part (10).
8. The adjusting device for a welding torch according to claim 1, characterized in that, It also includes a welding gun connector (12), a movable block (2) is fixedly connected to the welding gun connector (12), a limiting groove (13) is provided on the welding gun connector (12), and a limiting rod (14) that cooperates with the limiting groove (13) is provided on the housing (1). One end of the limiting rod (14) is fixedly connected to the housing (1), and the other end is located on the limiting groove (13).
9. An adjusting device for a welding torch according to claim 8, characterized in that, Two limiting grooves (13) are symmetrically arranged relative to the movable block (2); the distance between the groove wall of the limiting groove (13) and the circumferential surface of the limiting rod (14) is 2mm.
10. An adjusting device for a welding torch according to claim 1, characterized in that, The housing (1) includes an upper shell (15) and a lower shell (16), which are connected by bolts.