A reversible station welding device
Patent Information
- Application Number
- CN202522329836.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-03
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-11-03
AI Technical Summary
1.本实用新型所述的一种可翻转工位的焊接装置,通过连接杆和转动轴的设计使得夹持组件能够灵活调整放置条的位置,适应不同尺寸和形状的工件,增强了装置的通用性和灵活性,与夹持条配合,可使得一对工件靠近进行焊接,实现对工件的夹持和松开,减少了人工操作,提高了工作效率。
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Figure CN224825152U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of welding equipment, specifically a welding device with a flip-up workstation. Background Technology
[0002] In modern industrial production, welding is a key joining technology that is widely used in the manufacturing and assembly of various parts. Whether in automobile manufacturing, aerospace, or machining, welding plays an indispensable role, and its importance is self-evident.
[0003] In existing technologies, traditional welding equipment typically uses a fixed workstation. When welding requires flipping, the workpiece needs to be disassembled and reassembled, which is inconvenient. The loading and unloading of workpieces requires a lot of time and effort, further affecting production efficiency.
[0004] Therefore, this utility model provides a welding device with a flip-up workstation. Utility Model Content
[0005] To address the shortcomings of existing technologies and solve the problem that traditional welding equipment typically uses a fixed workstation, requiring welders to operate around the workpiece, which presents numerous inconveniences, and the loading and unloading of workpieces requires considerable time and effort, further impacting production efficiency.
[0006] The technical solution adopted by this utility model to solve its technical problem is as follows: A welding device with a flip-up workstation, comprising a base plate, a welding device fixedly mounted on the top of the base plate, and a fixing mechanism provided on the top of the base plate, the fixing mechanism comprising: The support assembly includes a vertical plate fixed to the top of the base plate. The side wall of the vertical plate is connected to a U-shaped frame via a drive assembly. Sliding grooves are provided on both sides of the U-shaped frame. Sliding blocks are slidably connected in the sliding grooves. A placement strip is fixed between the opposite side walls of a pair of sliding blocks. A fixing assembly for fixing the workpiece is provided on the placement strip. A clamping assembly, mounted on a rectangular frame, is used to move a pair of placement strips. Support components are installed on the base plate to support the loop frame.
[0007] Preferably, the driving assembly includes a first motor fixedly connected to the side wall of the upright plate via an L-shaped rod. The output end of the first motor is provided with a driving rod, which is rotatably connected to the upright plate and passes through the side wall of the upright plate. The end of the driving rod away from the first motor is fixedly connected to the side wall of the U-shaped frame.
[0008] Preferably, the fixing component includes a sliding rod slidably connected to the top of the placement strip through a pair of sliding holes, a clamping strip fixed to the bottom of the sliding rod, and a bolt threadedly connected to the top of the placement strip through a threaded hole, the bottom of the bolt being rotatably connected to the top of the clamping strip.
[0009] Preferably, the clamping assembly includes a concave frame fixed to the side wall of the U-shaped frame, a second motor fixed to the inner side wall of the concave frame, a rotating rod at the output end of the second motor, and an adjusting rod fixed to the telescopic end of the rotating rod.
[0010] Preferably, both ends of the adjusting rod are rotatably connected to connecting rods via a first rotating shaft, and the end of the connecting rod away from the adjusting rod is rotatably connected to the side wall of the sliding block via a second rotating shaft.
[0011] Preferably, the support assembly includes a rectangular block fixed to the top of the base plate, the rectangular block having a support groove, and a circular ring fixed to the U-shaped frame, the circular ring being rotatably connected within the support groove.
[0012] The beneficial effects of this utility model are as follows: 1. The welding device with a flip-up workstation described in this utility model, through the design of the connecting rod and the rotating shaft, allows the clamping assembly to flexibly adjust the position of the placement bar to adapt to workpieces of different sizes and shapes, enhancing the versatility and flexibility of the device. In conjunction with the clamping bar, it allows a pair of workpieces to be welded close together, realizing the clamping and releasing of the workpieces, reducing manual operation and improving work efficiency.
[0013] 2. The welding device with a flip-up workstation described in this utility model allows the clamping assembly to flexibly adjust the position of the placement bar through the design of the connecting rod and rotating shaft, adapting to workpieces of different sizes and shapes, thus enhancing the versatility and flexibility of the device. In conjunction with the clamping bar, a pair of workpieces can be brought close together for welding, realizing the clamping and releasing of the workpieces, reducing manual operation and improving work efficiency. Attached Figure Description
[0014] The present invention will be further described below with reference to the accompanying drawings.
[0015] Figure 1 This is a perspective view of the present invention; Figure 2 This is a schematic diagram of the circular ring in this utility model; Figure 3 This is a schematic diagram of the spiral frame in this utility model; Figure 4 This is a schematic diagram of the second motor in this utility model; In the diagram: 1. Base plate; 2. Welding equipment; 3. Vertical plate; 4. U-shaped frame; 5. Sliding groove; 6. Sliding block; 7. Placement strip; 8. First motor; 9. Drive rod; 10. Sliding rod; 11. Clamping strip; 12. Bolt; 13. Concave frame; 14. Second motor; 15. Rotating rod; 16. Adjusting rod; 17. Connecting rod; 18. Rectangular block; 19. Support groove; 20. Circular ring. Detailed Implementation
[0016] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0017] like Figures 1 to 4 As shown, a welding device with a flip-up workstation according to an embodiment of the present invention includes a base plate 1, a welding device 2 fixedly mounted on the top of the base plate 1, and a fixing mechanism on the top of the base plate 1. The fixing mechanism includes: a support assembly, including a vertical plate 3 fixedly attached to the top of the base plate 1, a U-shaped frame 4 connected to the side wall of the vertical plate 3 via a drive assembly, sliding grooves 5 on both sides of the U-shaped frame 4, sliding blocks 6 slidably connected in the sliding grooves 5, and placement strips 7 fixedly connected between the opposite side walls of a pair of sliding blocks 6, with fixing components for fixing workpieces mounted on the placement strips 7; a clamping assembly mounted on the U-shaped frame 4 for moving the pair of placement strips 7; and a support assembly mounted on the base plate 1 for supporting the U-shaped frame 4.
[0018] The drive assembly includes a first motor 8 fixedly connected to the side wall of the upright plate 3 via an L-shaped rod. The output end of the first motor 8 is provided with a drive rod 9, which is rotatably connected to the upright plate 3 and passes through the side wall of the upright plate 3. The end of the drive rod 9 away from the first motor 8 is fixedly connected to the side wall of the U-shaped frame 4.
[0019] During operation, by using the drive component to flip the placement bar 7, users can easily flip the workpiece to a suitable angle for welding, reducing the time and labor intensity of manually flipping the workpiece and improving welding efficiency. This avoids the problem that in the existing technology, traditional welding devices usually adopt a fixed station method, and the welder needs to operate around the workpiece. This method has many inconveniences, and the loading and unloading of the workpiece requires a lot of time and effort, which further affects production efficiency.
[0020] The fixing assembly includes a sliding rod 10 slidably connected to the top of the placement strip 7 through a pair of sliding holes, a clamping strip 11 fixed to the bottom of the sliding rod 10, and a bolt 12 threadedly connected to the top of the placement strip 7 through a threaded hole. The bottom of the bolt 12 is rotatably connected to the top of the clamping strip 11.
[0021] The clamping assembly includes a concave frame 13 fixed to the side wall of the U-shaped frame 4, a second motor 14 fixed to the inner side wall of the concave frame 13, a rotating rod 15 provided at the output end of the second motor 14, and an adjusting rod 16 fixed to the telescopic end of the rotating rod 15.
[0022] Both ends of the adjusting rod 16 are rotatably connected to the connecting rod 17 via the first rotating shaft. The end of the connecting rod 17 away from the adjusting rod 16 is rotatably connected to the side wall of the sliding block 6 via the second rotating shaft.
[0023] During operation, the design of the connecting rod 17 and the rotating shaft allows the clamping assembly to flexibly adjust the position of the placement bar 7 to adapt to workpieces of different sizes and shapes, enhancing the versatility and flexibility of the device. In conjunction with the clamping bar 11, a pair of workpieces can be brought close together for welding, realizing the clamping and releasing of the workpieces, reducing manual operation and improving work efficiency.
[0024] The support assembly includes a rectangular block 18 fixed to the top of the base plate 1, a support groove 19 on the rectangular block 18, and a circular ring 20 fixed to the U-shaped frame 4, which is rotatably connected in the support groove 19.
[0025] During operation, the support components provide stable support for the loop frame 4, ensuring that it will not shake or tilt during the flipping process, thus improving the stability and reliability of the device. Through the structural design of the rectangular block 18 and the circular ring 20, the support components can withstand a large load, enhancing the durability of the device and extending its service life.
[0026] Working principle: A vertical plate 3 is fixedly connected to the top of the base plate 1. A U-shaped frame 4 is connected to the side wall of the vertical plate 3 through a drive assembly. Sliding grooves 5 are provided on both sides of the U-shaped frame 4. Sliding blocks 6 are slidably connected in the sliding grooves 5. A placement strip 7 is fixed between the opposite side walls of a pair of sliding blocks 6. The placement strip 7 is used to place the workpiece to be welded. The workpiece is fixed by a fixing assembly. A first motor 8 is fixedly connected to the side wall of the vertical plate 3 through an L-shaped rod. The output end of the first motor 8 is provided with a drive rod 9. The drive rod 9 is rotatably connected to the vertical plate 3 and passes through the side wall of the vertical plate 3. The end of the drive rod away from the first motor 8 is fixedly connected to the side wall of the U-shaped frame 4. When the first motor 8 starts, the drive rod 9 drives the loop frame 4 to rotate around the upright plate 3, thereby flipping the placement strip 7 and facilitating welding of the workpiece. The user can move the clamping strip 11 up and down by rotating the bolt 12 to clamp or release the workpiece, ensuring its stability during welding. When the second motor 14 starts, the rotating rod 15 drives the adjusting rod 16 to rotate. The adjusting rod 16, through the connecting rod 17 and the rotating shaft, drives the sliding block 6 to move within the sliding groove 5, thereby achieving relative movement of the pair of placement strips 7 and allowing the workpiece to be more tightly fixed on the placement strips 7. A rectangular block 18 is fixed to the top of the base plate 1, and a support groove 19 is provided on the rectangular block 18. A circular ring 20 is fixed to the loop frame 4, and the circular ring 20 is rotatably connected within the support groove 19. When the loop frame 4 rotates around the upright plate 3, the circular ring 20 rotates within the support groove 19, providing stable support for the loop frame 4 and ensuring its balance during flipping.
[0027] The terms "front," "back," "left," "right," "top," and "bottom" all refer to the figures in the accompanying drawings. Figure 1 Based on the perspective of the observer, the side of the device facing the observer is defined as the front, the left side of the observer is defined as the left, and so on.
[0028] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limiting the scope of protection of this utility model.
[0029] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A welding device with a flip-up workstation, comprising a base plate (1), characterized in that: Welding equipment (2) is fixedly installed on the top of the base plate (1), and a fixing mechanism is provided on the top of the base plate (1), the fixing mechanism including: The support assembly includes a vertical plate (3) fixed to the top of the base plate (1), and a loop frame (4) connected to the side wall of the vertical plate (3) via a drive assembly. Sliding grooves (5) are provided on both sides of the loop frame (4), and sliding blocks (6) are slidably connected in the sliding grooves (5). A placement strip (7) is fixed between the opposite side walls of a pair of sliding blocks (6), and a fixing assembly for fixing the workpiece is provided on the placement strip (7). A clamping assembly is provided on the loop frame (4) to move a pair of placement strips (7); A support component is provided on the base plate (1) to support the loop frame (4).
2. The welding device with a flip-up workstation according to claim 1, characterized in that: The drive assembly includes a first motor (8) fixed to the side wall of the upright plate (3) by an L-shaped rod. The output end of the first motor (8) is provided with a drive rod (9), and the drive rod (9) is rotatably connected to the upright plate (3) and passes through the side wall of the upright plate (3). The end of the drive rod (9) away from the first motor (8) is fixed to the side wall of the U-shaped frame (4).
3. The welding device with a flip-up workstation according to claim 1, characterized in that: The fixing assembly includes a sliding rod (10) slidably connected to the top of the placement strip (7) through a pair of sliding holes, a clamping strip (11) fixed to the bottom of the sliding rod (10), and a bolt (12) threadedly connected to the top of the placement strip (7) through a threaded hole, with the bottom of the bolt (12) rotatably connected to the top of the clamping strip (11).
4. The welding device with a flip-up workstation according to claim 1, characterized in that: The clamping assembly includes a concave frame (13) fixed to the side wall of the U-shaped frame (4), a second motor (14) fixed to the inner side wall of the concave frame (13), a rotating rod (15) provided at the output end of the second motor (14), and an adjusting rod (16) fixed to the telescopic end of the rotating rod (15).
5. The welding device with a flip-up workstation according to claim 4, characterized in that: Both ends of the adjusting rod (16) are rotatably connected to the connecting rod (17) via the first rotating shaft. The end of the connecting rod (17) away from the adjusting rod (16) is rotatably connected to the side wall of the sliding block (6) via the second rotating shaft.
6. The welding device with a flip-up workstation according to claim 1, characterized in that: The support assembly includes a rectangular block (18) fixed to the top of the base plate (1), a support groove (19) is provided on the rectangular block (18), and a circular ring (20) is fixed to the loop frame (4), and the circular ring (20) is rotatably connected in the support groove (19).