Tooling fixture with adjustment structure

Abstract

The utility model belongs to excavator welding technical field, concretely relates to tool fixture with adjusting structure, including base and installing the turnover machine case of base surface, one side of turnover machine case is connected with control box, and the inside turnover motor output of turnover machine case is connected with carousel, and the other side of carousel is connected with lift rail, the utility model discloses by utilizing hoisting equipment to the excavator of waiting to weld is placed on the surface of clamping table, after starting drive cylinder, drives extruding plate to remove, and then drives the limit shaft pole to pass through excavator pin hole and is fixed to excavator one end limit, after rotating the screw rod of screw thread vertical board surface, drives screw rod along bearing block lining rotation, and drives the clamping plate along the surface of clamping table and slide, and then conveniently drive clamping plate to clamp and fix the other end of excavator, and then guarantee the phenomenon of appearing when excavator welding, improve the quality of excavator welding.

Description

Technical Field

[0001] This utility model belongs to the field of bucket welding technology, specifically relating to tooling fixtures with adjustable structures. Background Technology

[0002] Bucket welding fixtures are specialized clamps or positioning devices used for welding buckets (shovels) of construction machinery such as excavators and loaders. Their core function is to quickly position, clamp, and fix the various components of the bucket in preset positions through precise structural design, ensuring the relative positional accuracy between parts during the welding process, reducing welding deformation, and improving welding efficiency and product consistency.

[0003] Specifically, when using tooling fixtures to clamp and weld excavator buckets, the buckets are often several tons in weight due to their heavy steel plate construction. This excessive weight poses a significant challenge to the clamping operation. During clamping, multiple workers need to work together with lifting equipment to precisely align the bucket components to the tooling positioning points. This not only consumes a lot of manpower and time, but also makes it difficult to align the heavy components due to swaying when adjusted in mid-air. At the same time, the excessive weight puts continuous pressure on the positioning components of the tooling fixture. If the clamping force is insufficient, micro-displacement can easily occur under welding vibration or thermal stress, affecting the welding accuracy. Utility Model Content

[0004] The purpose of this utility model is to provide a tooling fixture with an adjustable structure, which aims to solve the problem that during the clamping process, multiple workers need to work together with the help of hoisting equipment to accurately align the bucket component to the tooling positioning point. This not only consumes a lot of manpower and time, but also makes it difficult to align the heavy component due to shaking when it is suspended in the air. At the same time, the excessive weight will put continuous pressure on the positioning components of the tooling fixture. If the clamping device has insufficient locking force, it is easy to have micro-displacement under the action of welding vibration or thermal stress, which will affect the welding accuracy.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a tooling fixture with an adjustable structure, including a base and a tilting housing mounted on the surface of the base. A control box is connected to one side of the tilting housing, a turntable is connected to the output end of a tilting motor inside the tilting housing, a lifting guide rail is connected to the other side of the turntable, a chain box is connected to the top of the lifting guide rail, a positioning plate is connected to one side of the lifting guide rail via a chain, a support frame is connected to one side of the positioning plate, and a clamping table is connected to the other end surface of the support frame. A fixing plate is connected to the surface of the clamping table. A driving cylinder is connected to one side of the fixing plate. A pressing plate is connected to the output end of the driving cylinder. A limit shaft is connected to the other side of the pressing plate. A threaded vertical plate is connected to the surface of the clamping table near the fixing plate. A lead screw is connected through the surface of the threaded vertical plate. A bearing block is connected to one end of the lead screw. A clamping plate is connected to the other side of the bearing block. A sliding plate is connected to the bottom end of one side of the clamping plate.

[0006] To facilitate the movement of the clamping plate, the tooling fixture with an adjustable structure of this utility model preferably has the limiting shaft engaged with the bucket pin hole, and the threaded vertical plate and the lead screw threadedly connected.

[0007] To facilitate the positioning and movement of the clamping plate, the tooling fixture with an adjustable structure of this utility model preferably has the lead screw rotatably connected to the inner lining of the bearing block, and the sliding plate passing through the threaded vertical plate and forming a sliding connection structure with the bottom opening of the threaded vertical plate.

[0008] To facilitate quick disassembly and assembly of the clamping platform, the tooling fixture with an adjustable structure of this utility model preferably has a disassembly block connected to the bottom surface of the clamping platform, and a positioning seat connected to the bottom surface of the support frame near the disassembly block. The openings on the surfaces of the disassembly block and the positioning seat correspond to each other to form a fitting structure.

[0009] To facilitate the assembly of the disassembly blocks, as a tooling fixture with an adjustable structure of this utility model, preferably, a slot is provided on one side of the disassembly block, a rotating shaft is connected to the inner wall of the opening on one side of the positioning seat, and a clamping plate is rotatably connected to the other end of the rotating shaft. The clamping plate and the slot on one side of the disassembly block form an interlocking structure.

[0010] To facilitate the fixing of the clamping plate, as a tooling fixture with an adjustable structure of this utility model, preferably, the other end of the clamping plate is connected to a linkage block, one end of the linkage block is connected to a stud, and the surface of the stud is threaded with a nut.

[0011] Compared with the prior art, the beneficial effects of this utility model are: This invention utilizes a lifting device to place the bucket to be welded on the surface of a clamping platform. Then, a drive cylinder is activated, moving the extrusion plate and causing a limiting shaft to pass through the bucket pin hole, thus fixing one end of the bucket in place. Next, the lead screw on the threaded vertical plate is rotated, causing it to rotate along the inner lining of the bearing block and slide along the surface of the clamping platform. This facilitates the clamping plate clamping and fixing the other end of the bucket, preventing any shaking during bucket welding and improving the quality of the bucket welding. Attached Figure Description

[0012] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings: Figure 1 This is a schematic diagram of the overall assembly structure of a tooling fixture with an adjustable mechanism.

[0013] Figure 2 This is a schematic diagram of the clamping plate connection structure of a tooling fixture with an adjustable structure.

[0014] Figure 3 This is a schematic diagram of the installation structure of the limiting shaft of a tooling fixture with an adjustment mechanism.

[0015] Figure 4 This is a schematic diagram of the clamping plate connection structure of a tooling fixture with an adjustable mechanism.

[0016] In the diagram: 1. Base; 2. Tilting chassis; 3. Control box; 4. Turntable; 5. Lifting guide rail; 6. Chain box; 7. Positioning plate; 8. Support frame; 9. Clamping table; 10. Fixing plate; 11. Drive cylinder; 12. Extrusion plate; 13. Limiting shaft; 14. Threaded vertical plate; 15. Lead screw; 16. Bearing block; 17. Clamping plate; 18. Slide plate; 19. Disassembly block; 20. Positioning seat; 21. Slot; 22. Rotating shaft; 23. Clamping plate; 24. Linkage block; 25. Stud; 26. Nut. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0018] Please see Figure 1-4 The present invention provides the following technical solution: a tooling fixture with an adjustable structure, including a base 1 and a flipping box 2 mounted on the surface of the base 1. A control box 3 is connected to one side of the flipping box 2. A turntable 4 is connected to the output end of the flipping motor inside the flipping box 2. A lifting guide rail 5 is connected to the other side of the turntable 4. A chain box 6 is connected to the top of the lifting guide rail 5. A positioning plate 7 is connected to one side of the lifting guide rail 5 via a chain. A support frame 8 is connected to one side of the positioning plate 7. A clamping table 9 is connected to the other end surface of the support frame 8. A fixing plate 10 is connected to the surface of the clamping table 9. A drive cylinder 11 is connected to one side of the fixing plate 10. A pressing plate 12 is connected to the output end of the drive cylinder 11. A limit shaft 13 is connected to the other side of the pressing plate 12. A threaded vertical plate 14 is connected to the surface of the clamping table 9 near the fixing plate 10. A lead screw 15 is connected through the surface of the threaded vertical plate 14. A bearing block 16 is connected to one end of the lead screw 15. A clamping plate 17 is connected to the other side of the bearing block 16. A sliding plate 18 is connected to the bottom end of one side of the clamping plate 17.

[0019] Preferably, the limiting shaft 13 is engaged with the bucket pin hole, and the threaded vertical plate 14 and the lead screw 15 are threadedly connected. In actual use, by rotating the lead screw 15, the position of the clamping plate 17 can be easily adjusted, thereby facilitating the clamping of the bucket. Preferably, the lead screw 15 is rotatably connected to the inner lining of the bearing block 16, and the slide plate 18 passes through the threaded vertical plate 14 and forms a sliding connection structure with the bottom opening of the threaded vertical plate 14. In actual use, by sliding the slide plate 18 along the opening on the surface of the threaded vertical plate 14, it is convenient to drive the clamping plate 17 to move for positioning.

[0020] Preferably, the bottom surface of the clamping table 9 is connected to a disassembly block 19, and the bottom surface of the support frame 8 near the disassembly block 19 is connected to a positioning seat 20. The openings on the surfaces of the disassembly block 19 and the positioning seat 20 form a fitting structure. In actual use, the disassembly block 19 is assembled on the surface of the positioning seat 20, which facilitates the quick assembly of the clamping table 9.

[0021] Preferably, a slot 21 is provided on one side of the disassembly block 19, and a rotating shaft 22 is connected to the inner wall of the opening on one side of the positioning seat 20. The other end of the rotating shaft 22 is rotatably connected to a locking plate 23, and the locking plate 23 and the slot 21 on one side of the disassembly block 19 form a fitting structure. In actual use, by fitting the locking plate 23 into the slot 21 on one side of the disassembly block 19, it is convenient to fix the disassembly block 19 inside the positioning seat 20.

[0022] Preferably, the other end of the clamping plate 23 is connected to a linkage block 24, one end of the linkage block 24 is connected to a stud 25, and a nut 26 is threaded onto the surface of the stud 25. In actual use, by tightening the nut 26 onto the threaded surface of the stud 25, the clamping plate 23 can be quickly locked and fixed.

[0023] The working principle of this utility model in specific use is as follows: First, the bucket to be welded is placed on the surface of the clamping platform 9 using a lifting device. Then, the drive cylinder 11 is started, which moves the pressing plate 12, thereby causing the limiting shaft 13 to pass through the bucket pin hole and limit and fix one end of the bucket. Then, the screw 15 on the surface of the threaded vertical plate 14 is rotated, causing the screw 15 to rotate along the inner lining of the bearing block 16, and causing the clamping plate 17 to slide along the surface of the clamping platform 9, thereby facilitating the clamping plate 17 to clamp and fix the other end of the bucket, thus ensuring that... This design addresses the issue of wobbling during bucket welding, improves the quality of bucket welding, and facilitates compatibility with various bucket models. Furthermore, by rotating the nut 26 on the surface of the stud 25, the clamping plate 23 is removed from the slot 21 on the surface of the disassembly block 19. Simultaneously, the rotating shaft 22 at one end of the clamping plate 23 rotates along the inner wall of the positioning seat 20, allowing for easy removal of the clamping plate 23. This facilitates the quick disassembly of the disassembly block 19 at the bottom of the clamping table 9 on the surface of the positioning seat 20, enabling easy replacement of the clamping table 9 and improving clamping efficiency.

[0024] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A tooling fixture with an adjustable structure, comprising a base (1) and a tilting housing (2) mounted on the surface of the base (1), characterized in that: A control box (3) is connected to one side of the flipping housing (2). A turntable (4) is connected to the output end of the flipping motor inside the flipping housing (2). A lifting guide rail (5) is connected to the other side of the turntable (4). A chain box (6) is connected to the top of the lifting guide rail (5). A positioning plate (7) is connected to one side of the lifting guide rail (5) via a chain. A support frame (8) is connected to one side of the positioning plate (7). A clamping table (9) is connected to the other end surface of the support frame (8). A fixing plate (10) is connected to the surface of the clamping table (9). A driving cylinder (11) is connected to one side of the fixing plate (10). A pressing plate (12) is connected to the output end of the driving cylinder (11). A limit shaft (13) is connected to the other side of the pressing plate (12). A threaded vertical plate (14) is connected to the surface of the clamping table (9) near the fixing plate (10). A lead screw (15) is connected through the surface of the threaded vertical plate (14). A bearing block (16) is connected to one end of the lead screw (15). A clamping plate (17) is connected to the other side of the bearing block (16). A sliding plate (18) is connected to the bottom end of one side of the clamping plate (17).

2. The tooling fixture with an adjustable structure according to claim 1, characterized in that: The limiting shaft (13) is fitted and connected to the bucket pin hole, and the threaded vertical plate (14) and the lead screw (15) are threadedly connected.

3. The tooling fixture with an adjustable structure according to claim 1, characterized in that: The lead screw (15) is rotatably connected to the inner lining of the bearing block (16), and the slide plate (18) passes through the threaded vertical plate (14) and forms a sliding connection structure with the bottom opening of the threaded vertical plate (14).

4. The tooling fixture with an adjustable structure according to claim 1, characterized in that: The bottom surface of the clamping table (9) is connected to a disassembly block (19), and the support frame (8) is connected to a positioning seat (20) near the bottom surface of the disassembly block (19). The openings on the surfaces of the disassembly block (19) and the positioning seat (20) form a fitting structure.

5. The tooling fixture with an adjustable structure according to claim 4, characterized in that: The disassembly block (19) has a slot (21) on one side, and a rotating shaft (22) is connected to the inner wall of the opening on one side of the positioning seat (20). The other end of the rotating shaft (22) is rotatably connected to a card plate (23). The card plate (23) and the slot (21) on one side of the disassembly block (19) form a fitting structure.

6. The tooling fixture with an adjustable structure according to claim 5, characterized in that: The other end of the card plate (23) is connected to a linkage block (24), one end of the linkage block (24) is connected to a stud (25), and the surface of the stud (25) is threaded with a nut (26).

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