Stainless steel pipe branch welding equipment
Patent Information
- Application Number
- CN202522314593.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-31
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-10-31
AI Technical Summary
[0005]针对现有技术的不足,本实用新型设计了一种不锈钢管支管焊接设备,该支管焊接设备旨在解决现有技术下夹具辅助支管焊接的稳定性较差,容易造成支管位置偏移,影响焊接精度的技术问题
[0016]1、控制器通过导线控制电动气缸二推动夹管件二下降,根据主管的截面尺寸利用三角夹持槽二对主管的一端进行夹持定位,控制器通过导线控制电动气缸一推动夹管件一下降,根据支管的截面尺寸利用三角夹持槽一对支管进行夹持定位,提高主管与支管夹持焊接的稳定性。
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Figure CN224825243U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of stainless steel pipe welding technology, specifically to a stainless steel pipe branch pipe welding equipment. Background Technology
[0002] During pipeline construction and installation, different factory equipment will use pipes of different diameters according to different usage requirements. Sometimes, it is also necessary to weld multiple branch pipes evenly on the main pipe. In traditional welding methods, when it is necessary to weld branch pipes on the main pipe, clamps are usually used to temporarily clamp and fix the branch pipes, and then the operators manually complete the welding operation between the main pipe and the branch pipes.
[0003] While this method can achieve basic welding functions, it has many limitations in actual operation. The vibration and reaction forces generated during welding often cause the branch pipe position to shift, especially when welding multiple branch pipes consecutively. This shift is more pronounced, and even small changes caused by the branch pipe position shift can seriously affect the welding accuracy, thereby reducing the stability and safety of the entire pipeline system.
[0004] Therefore, it is necessary to design a stainless steel pipe branch welding equipment to improve the above problems. Utility Model Content
[0005] To address the shortcomings of existing technologies, this utility model designs a stainless steel pipe branch welding device. This branch welding device aims to solve the technical problems of poor stability in clamp-assisted branch welding under existing technologies, which easily causes branch position displacement and affects welding accuracy.
[0006] To achieve the above objectives, this utility model provides the following technical solution:
[0007] A stainless steel pipe branch welding device includes a limiting frame. An adjusting screw is rotatably connected inside the limiting frame. A motor is installed on one end of the adjusting screw outside the limiting frame. The output end of the motor is fixedly connected to one end of the adjusting screw. An adjusting frame is slidably connected inside the limiting frame. A branch pipe clamping frame is slidably connected to the top of the adjusting frame. Two sets of main pipe clamping frames are fixedly connected to the left side of the limiting frame. A controller is installed on the outside of the limiting frame.
[0008] Preferably, the adjustment frame consists of a sliding frame, a directional pulley, an electric telescopic rod, and an adjustment platform.
[0009] Preferably, the sliding frame has a threaded adjustment hole at a position corresponding to the adjusting screw, the sliding frame is threadedly connected to the adjusting screw through the threaded adjustment hole, a set of directional pulleys is rotatably connected to both sides of the bottom of the sliding frame, and a set of electric telescopic rods is installed on both sides of the top of the sliding frame, and a set of adjustment platforms is fixedly connected to the top of the two sets of electric telescopic rods.
[0010] Preferably, the interior of the adjustment platform is provided with a guide groove between the two sets of electric telescopic rods, and an adjustment screw is rotatably connected inside the guide groove. One end of the adjustment screw is located on the outside of the adjustment platform and a motor is installed thereon. A set of directional sliding grooves is provided on both sides of the top of the adjustment platform located on the guide groove.
[0011] Preferably, a threaded adjustment hole 2 is provided on the bottom side of the branch pipe clamping frame at a position corresponding to the adjusting screw 2. The branch pipe clamping frame is threadedly connected to the adjusting screw 2 through the threaded adjustment hole 2. A pulley group is rotatably connected to both sides of the bottom of the branch pipe clamping frame at positions corresponding to the directional sliding groove. The branch pipe clamping frame is slidably connected to the directional sliding groove through the pulley group. A fixing frame is fixedly connected to the top of the branch pipe clamping frame. An electric cylinder 1 is installed on the top of the fixing frame. A pipe clamping component 1 is fixedly connected to the output end of the electric cylinder 1 below the fixing frame. A set of triangular clamping grooves 1 is provided on the corresponding side between the pipe clamping component 1 and the branch pipe clamping frame. A rubber anti-slip pad 1 is adhered to the inner wall of the triangular clamping groove 1.
[0012] Preferably, a set of limiting slide rods are fixedly connected to both sides of the top of the front main pipe clamping frame, and a limiting plate is fixedly connected between the limiting slide rods. An electric cylinder II is installed on the top of the limiting plate, and a pipe clamping component II is fixedly connected to the output end of the electric cylinder II below the limiting plate.
[0013] Preferably, guide sliding holes are provided on both sides of the second clamping component and at positions corresponding to the limiting slide rod. The second clamping component is slidably connected to the limiting slide rod through the guide sliding holes. A triangular clamping groove is provided on one side of the second clamping component and the main clamping frame, and a rubber anti-slip pad is adhered to the inner wall of the triangular clamping groove.
[0014] Preferably, the controller is electrically connected to motor one, electric telescopic rod, motor two, electric cylinder one, and electric cylinder two via wires.
[0015] Compared with the prior art, the beneficial effects of this utility model are:
[0016] 1. The controller controls the electric cylinder two to push the clamping component two down through the wire. According to the cross-sectional dimensions of the main pipe, the triangular clamping groove two clamps and positions one end of the main pipe. The controller controls the electric cylinder one to push the clamping component one down through the wire. According to the cross-sectional dimensions of the branch pipe, the triangular clamping groove one clamps and positions the branch pipe, thereby improving the stability of the clamping and welding of the main pipe and the branch pipe.
[0017] 2. Motor 1 drives adjusting screw 1 to rotate, causing the sliding frame to connect with adjusting screw 1 through threaded adjusting hole 1. This drives the branch pipe held at the top of the branch pipe clamping frame to align with the main pipe held at the top of the main pipe clamping frame. The electric telescopic rod pushes the branch pipe at the top of the branch pipe clamping frame to adjust its height according to the welding position via the adjusting table. Motor 2 drives threaded adjusting rod 2 to rotate, causing the branch pipe clamping frame to connect with threaded adjusting rod 2 through threaded adjusting hole 2. This drives the branch pipe to move left and right on the adjusting table according to the welding position, improving the convenience of welding adjustment between the branch pipe and the main pipe. Attached Figure Description
[0018] Figure 1 A schematic diagram of the overall three-dimensional structure of the stainless steel pipe branch welding equipment;
[0019] Figure 2 A schematic plan view of the internal structure of a stainless steel pipe branch welding equipment;
[0020] Figure 3 This is a schematic diagram of the adjustment frame and the support pipe clamping frame structure;
[0021] Figure 4 This is a schematic diagram of the branch pipe clamp structure;
[0022] Figure 5 This is a schematic diagram of the second pipe clamping component.
[0023] In the diagram: 1. Limiting frame; 101. Adjusting screw one; 1011. Motor one; 2. Adjusting frame; 201. Sliding frame; 2011. Threaded adjusting hole one; 202. Directional pulley; 203. Electric telescopic rod; 204. Adjusting platform; 2041. Guide groove; 2042. Adjusting screw two; 2043. Motor two; 2044. Directional sliding groove; 3. Branch pipe clamping frame; 301. Threaded adjusting hole two; 302. Fixing frame; 303. Electric cylinder one; 304. Pipe clamping fitting one; 305. Triangular clamping groove one; 4. Main pipe clamping frame; 401. Limiting slide rod; 402. Limiting plate; 403. Electric cylinder two; 404. Pipe clamping fitting two; 4041. Guide sliding hole; 4042. Triangular clamping groove two; 5. Controller. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.
[0025] Example:
[0026] This utility model provides a stainless steel pipe branch welding device, which aims to solve the technical problem that the stability of the existing clamp-assisted branch welding is poor, which easily causes the branch position to shift and affects the welding accuracy.
[0027] Please see Figures 1-5 This embodiment provides a stainless steel pipe branch welding device, including a limiting frame 1. An adjusting screw 101 is rotatably connected inside the limiting frame 1. A motor 1011 is installed on one end of the adjusting screw 101 outside the limiting frame 1. The output end of the motor 1011 is fixedly connected to one end of the adjusting screw 101.
[0028] In this embodiment, please refer to Figure 1 , Figure 2 and Figure 3 An adjusting frame 2 is slidably connected inside the limiting frame 1. The adjusting frame 2 consists of a sliding frame 201, directional pulleys 202, an electric telescopic rod 203, and an adjusting platform 204. A threaded adjusting hole 2011 is provided on the sliding frame 201 at a position corresponding to the adjusting screw 101. The motor 1011 drives the adjusting screw 101 to rotate, so that the sliding frame 201 is threadedly connected to the adjusting screw 101 through the threaded adjusting hole 2011. This causes the branch pipe clamped at the top of the branch pipe clamping frame 3 to dock with the main pipe clamped at the top of the main pipe clamping frame 4. A set of directional pulleys 202 are rotatably connected to both sides of the bottom of the sliding frame 201. The directional pulleys 202 improve the smoothness of the sliding displacement of the sliding frame 201. For stability, a set of electric telescopic rods 203 are installed on both sides of the top of the sliding frame 201. An adjustment platform 204 is fixedly connected to the top of the two sets of electric telescopic rods 203. The electric telescopic rods 203 push the support pipe at the top of the support pipe clamp 3 to adjust the height according to the welding position through the adjustment platform 204. A guide groove 2041 is opened inside the adjustment platform 204 between the two sets of electric telescopic rods 203. An adjustment screw 2042 is rotatably connected inside the guide groove 2041. A motor 2043 is installed at one end of the adjustment screw 2042 on the outside of the adjustment platform 204. A set of directional sliding grooves 2044 are opened on both sides of the top of the adjustment platform 204 on the guide groove 2041.
[0029] In this embodiment, please refer to Figure 1 , Figure 2 , Figure 3 and Figure 4 A branch pipe clamping frame 3 is slidably connected to the top of the adjusting frame 2. A threaded adjusting hole 301 is provided on the bottom side of the branch pipe clamping frame 3, corresponding to the adjusting screw 2042. The motor 2043 drives the adjusting screw 2042 to rotate, causing the branch pipe clamping frame 3 to be threadedly connected to the adjusting screw 2042 through the threaded adjusting hole 301. This allows the branch pipe to be adjusted left and right on the adjusting table 204 according to the welding position, improving the convenience of welding adjustment between the branch pipe and the main pipe. Pulley groups are rotatably connected to both sides of the bottom of the branch pipe clamping frame 3, corresponding to the directional sliding groove 2044. The branch pipe clamping frame 3 is slidably connected to the directional sliding groove 2044 through the pulley groups, improving the left and right displacement adjustment of the branch pipe clamping frame 3. To ensure the smoothness of the joint, a fixed frame 302 is fixedly connected to the top of the branch pipe clamping frame 3. An electric cylinder 303 is installed on the top of the fixed frame 302. The output end of the electric cylinder 303 is located below the fixed frame 302 and is fixedly connected to a clamping component 304. A set of triangular clamping grooves 305 are opened between the clamping component 304 and the branch pipe clamping frame 3 on the corresponding side. A rubber anti-slip pad is adhered to the inner wall of the triangular clamping groove 305. The controller 5 controls the electric cylinder 303 to push the clamping component 304 down through the wire. The branch pipe is clamped and positioned by the triangular clamping groove 305 according to the cross-sectional size of the branch pipe. The rubber anti-slip pad enhances the anti-slip performance of the triangular clamping groove 305 in clamping the branch pipe.
[0030] In this embodiment, please refer to Figure 1 , Figure 2 and Figure 5 Two sets of main pipe clamping frames 4 are fixedly connected to the left side of the limiting frame 1. A set of limiting slide rods 401 are fixedly connected to the top of the front main pipe clamping frame 4 on both sides. A limiting plate 402 is fixedly connected between the limiting slide rods 401. An electric cylinder 403 is installed on the top of the limiting plate 402. A pipe clamping component 404 is fixedly connected to the output end of the electric cylinder 403 below the limiting plate 402. Guide sliding holes 4041 are opened on both sides of the pipe clamping component 404 at positions corresponding to the limiting slide rods 401. The pipe clamping component 404 is connected to the limiting slide rods 401 through the guide sliding holes 4041. The sliding connection of the sliding rod 401 improves the smoothness and stability of the sliding clamping of the pipe clamping component 404. The pipe clamping component 404 and the main pipe clamping frame 4 are provided with triangular clamping grooves 4042 on the corresponding side. The inner wall of the triangular clamping grooves 4042 is bonded with rubber anti-slip pads. The controller 5 controls the electric cylinder 403 to push the pipe clamping component 404 down through the wire. According to the cross-sectional size of the main pipe, the triangular clamping grooves 4042 are used to clamp and position one end of the main pipe. The rubber anti-slip pads enhance the anti-slip performance of the triangular clamping grooves 4042 in clamping the main pipe.
[0031] In this embodiment, please refer to Figure 1 A controller 5 is installed on the outside of the limit frame 1. The controller 5 is electrically connected to the motor 1011, the electric telescopic rod 203, the motor 2043, the electric cylinder 303 and the electric cylinder 403 through wires to control the above equipment.
[0032] In addition, it should be noted that the motor, electric telescopic rod 203, electric cylinder and controller 5 are all existing technologies, and their internal working principles and operation procedures will not be described in detail here.
[0033] The working process of this utility model is as follows: First, the main pipe is placed between two sets of main pipe clamping frames 4. The controller 5 controls the electric cylinder 403 via a wire to push the clamping component 404 to slide down through the guide sliding hole 4041 and the limiting sliding rod 401. According to the cross-sectional dimensions of the main pipe, the triangular clamping groove 4042 is used to clamp and position one end of the main pipe. The branch pipe is placed on top of the branch pipe clamping frame 3. The controller 5 controls the electric cylinder 303 via a wire to push the clamping component 304 to descend. According to the cross-sectional dimensions of the branch pipe, the triangular clamping groove 305 is used to clamp and position the branch pipe. The rubber anti-slip pad enhances the anti-slip performance of the triangular clamping groove 305 on the branch pipe, improving the clamping and welding of the main pipe and the branch pipe. To ensure stability, motor 1011 drives adjusting screw 101 to rotate, causing sliding frame 201 to be threadedly connected to adjusting screw 101 through threaded adjusting hole 2011. This causes the branch pipe held at the top of branch pipe clamping frame 3 to connect with the main pipe held at the top of main pipe clamping frame 4. Motor 2043 drives adjusting screw 2042 to rotate, causing branch pipe clamping frame 3 to be threadedly connected to adjusting screw 2042 through threaded adjusting hole 301. This causes the branch pipe to move left and right on adjusting table 204 according to the welding position. Electric telescopic rod 203 pushes the branch pipe at the top of branch pipe clamping frame 3 through adjusting table 204 to adjust the height according to the welding position, improving the convenience of welding adjustment between branch pipe and main pipe.
[0034] The entire operation process is simple and convenient. Compared with existing branch pipe welding equipment, this utility model can improve the stability of branch pipe and main pipe welding and the convenience of adjusting the welding position of branch pipe through design, thus enhancing the overall practicality.
[0035] The above embodiments are preferred implementations of this utility model. In addition, this utility model can also be implemented in other ways. Any obvious substitutions without departing from the concept of this technical solution are within the protection scope of this utility model.
Claims
1. A stainless steel pipe branch welding device, comprising a limiting frame (1), characterized in that: An adjusting screw (101) is rotatably connected inside the limiting frame (1). One end of the adjusting screw (101) is located outside the limiting frame (1) and a motor (1011) is installed thereon. The output end of the motor (1011) is fixedly connected to one end of the adjusting screw (101). An adjusting frame (2) is slidably connected inside the limiting frame (1). A branch pipe clamping frame (3) is slidably connected to the top of the adjusting frame (2). Two sets of main pipe clamping frames (4) are fixedly connected to the left side of the limiting frame (1). A controller (5) is installed on the outside of the limiting frame (1).
2. The stainless steel pipe branch welding equipment according to claim 1, characterized in that: The adjustment frame (2) consists of a sliding frame (201), a directional pulley (202), an electric telescopic rod (203), and an adjustment platform (204).
3. The stainless steel pipe branch welding equipment according to claim 2, characterized in that: The sliding frame (201) has a threaded adjustment hole (2011) at a position corresponding to the adjusting screw (101). The sliding frame (201) is threadedly connected to the adjusting screw (101) through the threaded adjustment hole (2011). A set of directional pulleys (202) are rotatably connected to both sides of the bottom of the sliding frame (201). A set of electric telescopic rods (203) are installed on both sides of the top of the sliding frame (201). A set of adjustment platforms (204) is fixedly connected to the top of the two sets of electric telescopic rods (203).
4. The stainless steel pipe branch welding equipment according to claim 3, characterized in that: The interior of the adjusting platform (204) is provided with a guide groove (2041) between two sets of electric telescopic rods (203). An adjusting screw (2042) is rotatably connected inside the guide groove (2041). One end of the adjusting screw (2042) is located on the outside of the adjusting platform (204) and a motor (2043) is installed thereon. A set of directional sliding grooves (2044) is provided on both sides of the top of the adjusting platform (204) located in the guide groove (2041).
5. The stainless steel pipe branch welding equipment according to claim 4, characterized in that: The branch pipe clamp (3) has a threaded adjustment hole (301) on its bottom side, corresponding to the adjustment screw (2042). The branch pipe clamp (3) is threadedly connected to the adjustment screw (2042) through the threaded adjustment hole (301). Pulley sets are rotatably connected to both sides of the bottom of the branch pipe clamp (3), corresponding to the directional sliding groove (2044). The branch pipe clamp (3) is slidably connected to the directional sliding groove (2044) through the pulley sets. A fixed frame (302) is fixedly connected to the top of the support frame (3). An electric cylinder (303) is installed on the top of the fixed frame (302). The output end of the electric cylinder (303) is fixedly connected to a pipe clamp (304) below the fixed frame (302). A set of triangular clamping grooves (305) is provided on the corresponding side between the pipe clamp (304) and the branch pipe clamp (3). A rubber anti-slip pad is adhered to the inner wall of the triangular clamping groove (305).
6. The stainless steel pipe branch welding equipment according to claim 5, characterized in that: A set of limiting slide rods (401) are fixedly connected to both sides of the top of the front main pipe clamping frame (4). A limiting plate (402) is fixedly connected between the limiting slide rods (401). An electric cylinder (403) is installed on the top of the limiting plate (402). The output end of the electric cylinder (403) is located below the limiting plate (402) and a clamping pipe component (404) is fixedly connected.
7. The stainless steel pipe branch welding equipment according to claim 6, characterized in that: Guide sliding holes (4041) are provided on both sides of the clamping component 2 (404) and at positions corresponding to the limiting slide rod (401). The clamping component 2 (404) is slidably connected to the limiting slide rod (401) through the guide sliding holes (4041). A triangular clamping groove 2 (4042) is provided on one side of the clamping component 2 (404) and the main pipe clamping frame (4). A rubber anti-slip pad 2 is adhered to the inner wall of the triangular clamping groove 2 (4042).
8. The stainless steel pipe branch welding equipment according to claim 6, characterized in that: The controller (5) is electrically connected to motor one (1011), electric telescopic rod (203), motor two (2043), electric cylinder one (303) and electric cylinder two (403) via wires.