Wireless earphone box inner shell assembling device

CN224825272UActive Publication Date: 2026-10-09JIANGSU JUSTECH PRECISION IND CO LTD
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Patent Information

Application Number
CN202522054071.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-24
Publication Date
2026-10-09
Estimated Expiration
2035-09-24

AI Technical Summary

Technical Problem

[0002]随着时代的发展,工业生产技术也在飞速的发展,自动化设备也被越来越多的应用在了工业生产中,目前无线耳机通常都带有一个用于存放耳机的耳机盒,而耳机盒通常需要在内部组装一个和耳机外形相匹配的内壳来固定耳机,为了使体积更加地紧凑耳机通常需要倾斜放置于耳机盒内,内壳为了和耳机的角度相匹配也需要倾斜地装配于耳机盒内,耳机盒内的装配端为了适配倾斜的内壳也需要倾斜设置,由于装配端为倾斜设置,而传统的组装机构通常难以对倾斜设置的装配端进行装配,所以只能使用人工装配内壳,在强调降本增效的工业领域缺乏竞争力,不利于大规模推广和工业化生产

Benefits of technology

[0014]本实用新型的有益技术效果是:所述无线耳机盒内壳组装设备,包括:主流线、载具搬运模块和至少一个组装工位,在进行装配之前,翻转模块将载具从主流线上顶起后转动载具,使固定于载具上的耳机盒上的装配端由倾斜变为朝向正上方,以便于组装,然后内壳组装模块将供料模块处的内壳装配至耳机盒的装配端上面,实现耳机盒内壳的组装,解决了耳机盒装配端倾斜设置不便于自动化装配而只能采用手工装配的问题,相比于手工装配,自动化的程度更高。具有自动化程度高的优点。

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Abstract

The utility model discloses a wireless earphone box inner shell equipment, include: main stream line, carrier transport module and at least one assembly station, and the both ends of main stream line are material inlet end and discharge end respectively, and carrier transport module sets up at the material inlet end department of main stream line, and assembly station includes feeding module, inner shell assembly module, turnover module and pressure -retaining module, and turnover module can lift up or put back the carrier from main stream line, and turnover module can rotate the carrier and make the assembly end on earphone box towards just above, and the inner shell is provided at feeding module department, and the earphone box of assembling with inner shell can move to the discharge end of main stream line under the drive of main stream line. The utility model discloses high degree of automation.
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Description

Technical Field

[0001] This utility model relates to automated equipment, and more particularly to a wireless earphone case inner shell assembly equipment. Background Technology

[0002] With the development of the times, industrial production technology is also developing rapidly, and automated equipment is being used more and more in industrial production. Currently, wireless earphones usually come with an earphone case for storing the earphones. The earphone case usually needs to assemble an inner shell inside that matches the shape of the earphones to fix the earphones. In order to make the size more compact, the earphones usually need to be placed at an angle inside the earphone case. In order to match the angle of the earphones, the inner shell also needs to be assembled at an angle inside the earphone case. The assembly end inside the earphone case also needs to be set at an angle to adapt to the angled inner shell. Since the assembly end is set at an angle, traditional assembly mechanisms usually have difficulty assembling the angled assembly end. Therefore, the inner shell can only be assembled manually. In the industrial field that emphasizes cost reduction and efficiency improvement, it lacks competitiveness and is not conducive to large-scale promotion and industrialized production. Utility Model Content

[0003] To overcome the above-mentioned defects, this utility model provides a wireless earphone case inner shell assembly device, which has the advantage of high automation.

[0004] The technical solution adopted by this utility model to solve its technical problem is: a wireless earphone case inner shell assembly device, including: a main line, a carrier transport module and at least one assembly station. The two ends of the main line are the inlet end and the outlet end, respectively. The carrier transport module is set at the inlet end of the main line. The carrier transport module can place the carrier with the earphone case fixed on it on the main line. The carrier with the earphone case can pass through the assembly station under the drive of the main line. The assembly station includes a feeding module, an inner shell assembly module, a flipping module and a pressure holding module. The flipping module can lift or put the carrier off the main line or back onto the main line. The flipping module can rotate the carrier and make the assembly end on the earphone case face upward. The inner shell is provided at the feeding module. The inner shell assembly module can assemble the inner shell at the feeding module to the assembly end on the earphone case. The pressure holding module can lift or put the carrier off the main line or back onto the main line. The pressure holding module can squeeze the inner shell assembled on the earphone case. The carrier and the earphone case with the inner shell assembled can move to the outlet end of the main line under the drive of the main line.

[0005] Optionally, two transmission belts are spaced apart on the main line, and the bottom of the vehicle can be placed on the two transmission belts. The vehicle handling module includes a first base, a first electric lead screw, a second electric lead screw, a third electric lead screw, and a first pneumatic gripper. The first electric lead screw is fixed to the top surface of the first base, the second electric lead screw is fixed to the moving end of the first electric lead screw, the third electric lead screw is fixed to the moving end of the second electric lead screw, and the first pneumatic gripper is fixed to the moving end of the third electric lead screw. The second electric lead screw, the third electric lead screw, and the first pneumatic gripper can move back and forth along the X-axis under the drive of the first electric lead screw, the third electric lead screw and the first pneumatic gripper can move back and forth along the Y-axis under the drive of the second electric lead screw, and the first pneumatic gripper can move back and forth along the Z-axis under the drive of the third electric lead screw. The first pneumatic gripper can grip or release the vehicle.

[0006] Optionally, the feeding module is provided with a material tray on which an inner shell is placed. The inner shell assembly module includes a robotic arm and a finger cylinder. The finger cylinder is fixed to the end of the robotic arm and can clamp or release the inner shell.

[0007] Optionally, the end of the robotic arm is equipped with a barcode scanner capable of scanning the barcode on the inner shell.

[0008] Optionally, the flipping module includes a second base, a first lifting cylinder, a first top plate, a swing plate, a swing frame, a first swing cylinder, a second swing cylinder, a clamping cylinder, and a clamping block. The first lifting cylinder is fixed to the second base, and the first top plate is fixed to the moving end of the first lifting cylinder. The first top plate can extend or retract along the Z-axis between two transmission belts under the drive of the first lifting cylinder. The first top plate can support a carrier, and a positioning hole is provided at the bottom of the carrier. A first positioning post protrudes from the top of the first top plate and can extend out of the positioning hole. A first rotating shaft is provided in the middle of the swing plate and is rotatably connected to the second base. The first swing cylinder is fixed to the second base. A bearing seat is provided on the edge of the swing plate, and the moving end of the first swing cylinder is oscillatingly connected to the bearing seat. Two side plates are provided at intervals on the side of the swing plate away from the first rotating shaft. The swing plate and the two side plates form a U-shaped frame structure. A second rotating shaft is provided on both sides, with one second rotating shaft corresponding to one side plate. The second rotating shaft is rotatably connected to the side plate. A gear is coaxially connected to one of the second rotating shafts. A receiving opening is opened in the middle of the swing frame. A second swing cylinder is fixed to the swing plate. A rack that can mesh with the gear is provided on the moving end of the second swing cylinder. There are two clamping cylinders, which are fixed on both sides of the swing frame. Clamping blocks are fixed to the moving ends of the clamping cylinders. The clamping blocks can move closer or further apart under the drive of the clamping cylinders. The carrier lifted by the first top plate can extend into the receiving opening. The clamping blocks can clamp the carrier in the receiving opening. The swing frame, clamping cylinders, clamping blocks, carrier, and earphone box can rotate around the X-axis under the drive of the second swing cylinder. The swing plate, side plate, second swing cylinder, gear, rack, swing frame, clamping cylinder, clamping blocks, carrier, and earphone box can rotate around the Y-axis under the drive of the first swing cylinder.

[0009] Optionally, the pressure-holding module includes a third base, a second lifting cylinder, a second top plate, a pressure-holding cylinder, and a pressure-holding block. The second lifting cylinder is fixed to the third base, and the second top plate is fixed to the moving end of the second lifting cylinder. The second top plate can extend or retract along the Z-axis between the two transmission belts under the drive of the second lifting cylinder. The second top plate can support the carrier. A second positioning post protruding from the top of the second top plate can extend through a positioning hole. There are two pressure-holding cylinders, which are inclinedly fixed to the third base. The pressure-holding block is fixed to the moving end of the pressure-holding cylinder. The pressure-holding block can press the inner shell of the earphone box that is lifted by the second top plate under the drive of the pressure-holding cylinder.

[0010] Optionally, the assembly station further includes a first downward-facing camera, an upward-facing camera, and a detection mechanism. The first downward-facing camera is fixed above the inner shell assembly module and can capture images of the inner shell assembly module and the inner shell on the tray from top to bottom. The upward-facing camera is arranged adjacent to the inner shell assembly module and can capture images of the inner shell clamped on the inner shell assembly module from bottom to top. The detection mechanism includes a fourth electric lead screw and a second downward-facing camera. The fourth electric lead screw is arranged adjacent to the main line, and the second downward-facing camera is fixed to the moving end of the fourth electric lead screw. The second downward-facing camera can move back and forth along the X-axis under the drive of the fourth electric lead screw and can capture images of the headphone box and inner shell located on the main line from top to bottom.

[0011] Optionally, the system also includes a defective product unloading mechanism and a defective product flow line. These are located near the discharge end of the main flow line. The defective product unloading mechanism can move a carrier with a defective headphone box fixed to it on the main flow line to the defective product flow line. The mechanism includes a fifth electric lead screw, a sixth electric lead screw, and a second pneumatic gripper. The fifth electric lead screw is fixed above the main flow line via a gantry frame. The sixth electric lead screw is fixed to its moving end, and the second pneumatic gripper is fixed to its moving end. The sixth electric lead screw and the second pneumatic gripper can move back and forth between the main flow line and the defective product flow line under the drive of the fifth electric lead screw. The second pneumatic gripper can move back and forth along the Z-axis under the drive of the sixth electric lead screw, and can grip or release the carrier.

[0012] Optionally, the defective product flow line includes a fixed seat, a top seat, and rollers. The top seat is inclined and fixed to the fixed seat. Two rows of rollers are rolledly connected to the top of the top seat. The higher end of the top seat is close to the main flow line, and the carrier can be placed on the rollers.

[0013] Optionally, the number of assembly stations is two, and the two assembly stations are arranged at intervals along the main flow line. The inner shell is divided into a left inner shell and a right inner shell. One assembly station is used to assemble the right inner shell, and the other assembly station is used to assemble the left inner shell.

[0014] The beneficial technical effects of this utility model are as follows: The wireless earphone case inner shell assembly equipment includes: a mains cable, a carrier transport module, and at least one assembly station. Before assembly, the flipping module lifts the carrier from the mains cable and rotates the carrier so that the assembly end of the earphone case fixed on the carrier changes from an inclined position to facing directly upwards, facilitating assembly. Then, the inner shell assembly module assembles the inner shell from the feeding module onto the assembly end of the earphone case, realizing the assembly of the earphone case inner shell. This solves the problem that the inclined setting of the earphone case assembly end is not conducive to automated assembly and can only be done manually. Compared with manual assembly, the degree of automation is higher. It has the advantage of a high degree of automation. Attached Figure Description

[0015] Figure 1 This is a three-dimensional view of the entire machine of this utility model;

[0016] Figure 2 This is a top view of the entire machine of this utility model;

[0017] Figure 3 This is a perspective view of the vehicle transport module of this utility model;

[0018] Figure 4 This is a perspective view of the inner shell assembly module of this utility model;

[0019] Figure 5 This is a first-person perspective stereoscopic view of the flip module of this utility model;

[0020] Figure 6 This is a two-dimensional view of the flip module of this utility model from a second perspective;

[0021] Figure 7 This is a perspective view of the pressure-holding module of this utility model;

[0022] Figure 8 This is a stereoscopic view of the first downward-facing camera of this utility model;

[0023] Figure 9 This is a stereoscopic view of the upward-facing camera of this utility model;

[0024] Figure 10 This is a three-dimensional view of the testing mechanism of this utility model;

[0025] Figure 11 This is a three-dimensional view of the streamline of the defective product of this utility model;

[0026] in:

[0027] 1. Main line; 2. Vehicle handling module; 21. First base; 22. First electric lead screw;

[0028] 23. Second electric lead screw; 24. Third electric lead screw; 25. First pneumatic gripper; 3. Feeding module; 4. Inner shell assembly module; 41. Robotic arm; 42. Finger cylinder; 5. Tilting module; 51. Second base; 52. First lifting cylinder; 53. First top plate; 54. Swing plate; 55. Swing frame; 56. First swing cylinder; 57. Second swing cylinder; 58. Clamping cylinder; 59. Clamping block; 510. First rotating shaft; 511. Second rotating shaft; 512. Gear; 513. Rack; 5 14. First positioning column; 515. Side plate; 6. Pressure holding module; 61. Third base; 62. Second lifting cylinder; 63. Second top plate; 64. Pressure holding cylinder; 65. Pressure holding block; 7. First downward-facing camera; 8. Upward-facing camera; 9. Detection mechanism; 91. Fourth electric lead screw; 92. Second downward-facing camera; 10. Non-conforming product unloading mechanism; 101. Fifth electric lead screw; 102. Sixth electric lead screw; 20. Non-conforming product flow line; 201. Fixed seat; 202. Top seat; 203. Roller. Detailed Implementation

[0029] In order to better understand the technical means of this utility model and to implement it in accordance with the contents of the specification, the specific embodiments of this utility model will be further described in detail below with reference to the accompanying drawings and examples. The following examples are used to illustrate this utility model, but are not intended to limit the scope of this utility model.

[0030] This specific embodiment details the wireless earphone case inner shell assembly equipment described in this application, such as... Figures 1-11As shown, the wireless earphone case inner shell assembly equipment includes: a main line 1, a carrier transport module 2, and at least one assembly station. The two ends of the main line 1 are an inlet and an outlet, respectively. The carrier transport module 2 is located at the inlet end of the main line 1. The carrier transport module 2 can place a carrier with the earphone case fixed on it onto the main line 1. The carrier with the earphone case can pass through the assembly station under the drive of the main line 1. The assembly station includes a feeding module 3, an inner shell assembly module 4, a flipping module 5, and a pressure holding module 6. The flipping module 5 can... The system can lift or return the carrier from the main line 1. The flipping module 5 can rotate the carrier so that the assembly end on the headphone case faces upwards. The feeding module 3 has an inner shell. The inner shell assembly module 4 can assemble the inner shell from the feeding module 3 to the assembly end on the headphone case. The pressure holding module 6 can lift or return the carrier from the main line 1 and press the inner shell assembled on the headphone case. The carrier and the headphone case with the inner shell assembled can move to the discharge end of the main line 1 under the drive of the main line 1. Before assembly, the flipping module lifts the carrier from the main line 1 and rotates the carrier so that the assembly end on the headphone case fixed to the carrier changes from tilted to facing upwards to facilitate assembly. Then, the inner shell assembly module assembles the inner shell from the feeding module 3 onto the assembly end of the headphone case, realizing the assembly of the headphone case inner shell. This solves the problem that the tilted setting of the headphone case assembly end is not conducive to automated assembly and can only be manually assembled. Compared with manual assembly, the degree of automation is higher. It has the advantage of high automation.

[0031] Optionally in this embodiment, two transmission belts are spaced apart on the main line 1, and the bottom of the vehicle can be placed on the two transmission belts. The vehicle handling module 2 includes a first base 21, a first electric lead screw 22, a second electric lead screw 23, a third electric lead screw 24, and a first pneumatic gripper 25. The first electric lead screw 22 is fixed to the top surface of the first base 21, the second electric lead screw 23 is fixed to the moving end of the first electric lead screw 22, and the third electric lead screw 24 is fixed to the moving end of the second electric lead screw 23. The first pneumatic gripper 25 is fixed to the moving end of the third electric lead screw 24. The second electric lead screw 23, the third electric lead screw 24, and the first pneumatic gripper 25 can move back and forth along the X-axis under the drive of the first electric lead screw 22. The third electric lead screw 24 and the first pneumatic gripper 25 can move back and forth along the Y-axis under the drive of the second electric lead screw 23. The first pneumatic gripper 25 can move back and forth along the Z-axis under the drive of the third electric lead screw 24. The first pneumatic gripper 25 can grip or release the carrier. In this embodiment, the X-axis and Y-axis are perpendicular to each other but parallel to the ground, and the Z-axis is perpendicular to the ground.

[0032] Optionally in this embodiment, the feeding module 3 is provided with a material tray on which the inner shell is placed. The inner shell assembly module 4 includes a robotic arm 41 and a finger cylinder 42. The finger cylinder 42 is fixed to the end of the robotic arm 41, and the finger cylinder can clamp or release the inner shell. In this embodiment, the robotic arm 41 is a commercially available product.

[0033] Optionally in this embodiment, the end of the robotic arm 41 is provided with a barcode scanner, which can scan the barcode on the inner shell.

[0034] Optionally in this embodiment, the flipping module 5 includes a second base 51, a first lifting cylinder 52, a first top plate 53, a swing plate 54, a swing frame 55, a first swing cylinder 56, a second swing cylinder 57, a clamping cylinder 58, and a clamping block 59. The first lifting cylinder 52 is fixed to the second base 51, and the first top plate 53 is fixed to the moving end of the first lifting cylinder 52. The first top plate 53 can extend or retract along the Z-axis between the two transmission belts under the drive of the first lifting cylinder 52. The first top plate 53 can support the carrier, and the bottom of the carrier has a positioning hole. The top of the first top plate 53 has a protruding first positioning post 514 that can extend out of the positioning hole. The middle of the swing plate 54 has a first rotating shaft 510, which is rotatably connected to the second base 51. The first swing cylinder 56 is fixed to the second base 51. The edge of the swing plate 54 has a bearing seat, and the moving end of the first swing cylinder 56 is oscillatingly connected to the bearing seat. Two side plates 515 are spaced apart on the side of the swing plate 54 away from the first rotating shaft 510. The swing plate 54 and the two side plates 515 form a U-shaped frame structure. Both sides of the swing frame 55 are provided with A second rotating shaft 511 is provided, with one second rotating shaft 511 corresponding to one side plate 515. The second rotating shaft 511 is rotatably connected to the side plate 515. A gear 512 is coaxially connected to one of the second rotating shafts 511. A receiving opening is provided in the middle of the swing frame 55. A second swing cylinder 57 is fixed to the swing plate 54. The moving end of the second swing cylinder 57 is provided with a rack 513 that can mesh with the gear 512. There are two clamping cylinders 58, which are fixed to both sides of the swing frame 55. A clamping block 59 is fixed to the moving end of the clamping cylinder 58. The clamping blocks 59 can move closer or further apart under the drive of the clamping cylinder 58. The carrier lifted by the first top plate 53 can extend into the receiving opening. The clamping blocks 59 can clamp the carrier in the receiving opening. The swing frame 55, the clamping cylinder 58, the clamping blocks 59, the carrier and the earphone box can rotate around the X-axis under the drive of the second swing cylinder 57. The swing plate 54, the side plate 515, the second swing cylinder 57, the gear 512, the rack 513, the swing frame 55, the clamping cylinder 58, the clamping blocks 59, the carrier and the earphone box can rotate around the Y-axis under the drive of the first swing cylinder 56.In the initial state, the swing plate 54 and the swing frame 55 are parallel to the ground. When the headphone box needs to be swung, the first lifting cylinder 52 lifts the carrier from the main line 1 and extends the carrier into the receiving opening of the swing frame 55. Then, the clamping cylinder 58 drives the clamping blocks 59 to move closer together to fix the carrier. After the carrier is fixed, the first swing cylinder 56 drives the swing plate 54, the swing frame 55, the second swing cylinder 57, the carrier, and the headphone box to rotate around the Y-axis, thereby counteracting the tilt angle of the headphone box assembly end in the Y-axis direction. At the same time, the second swing cylinder 57 drives the rack 513 to extend, and the rack 513 drives the gear. Rotation 512 drives the swing frame 55, the carrier, and the headphone box to rotate along the X-axis, thereby offsetting the tilt angle of the headphone box assembly end in the X-axis direction. When the tilt angle of the headphone box assembly end in both the X-axis and Y-axis directions is offset, the headphone box assembly end is facing directly upward, which facilitates assembly. After assembly, the first swing cylinder 56 drives the swing plate 54, the swing frame 55, the second swing cylinder 57, the carrier, and the headphone box to reset their angles. The second swing cylinder 57 drives the swing frame 55, the carrier, and the headphone box to reset. The first lifting cylinder 52 puts the carrier back onto the main line 1.

[0035] Optionally in this embodiment, the pressure holding module 6 includes a third base 61, a second lifting cylinder 62, a second top plate 63, a pressure holding cylinder 64, and a pressure holding block 65. The second lifting cylinder 62 is fixed to the third base 61, and the second top plate 63 is fixed to the moving end of the second lifting cylinder 62. The second top plate 63 can extend or retract along the Z-axis between the two transmission belts under the drive of the second lifting cylinder 62. The second top plate 63 can support the carrier. The top of the second top plate 63 is provided with a second positioning post that can extend out of the positioning hole. There are two pressure holding cylinders 64. The two pressure holding cylinders 64 are obliquely fixed to the third base 61. The pressure holding block 65 is fixed to the moving end of the pressure holding cylinder 64. The pressure holding block 65 can squeeze the inner shell of the earphone box that is lifted by the second top plate 63 under the drive of the pressure holding cylinder 64. When it is necessary to secure the inner shell, the second lifting cylinder 62 lifts the carrier from the main line 1, and then the pressure holding cylinder 64 drives the pressure holding block 65 to press the inner shell on the headphone case, thus securing the inner shell and the headphone case. In some optional embodiments, the headphone case and the inner shell are secured by snap-fit ​​fasteners.

[0036] Optionally, in this embodiment, the assembly station further includes a first downward-viewing camera 7, an upward-viewing camera 8, and a detection mechanism 9. The first downward-viewing camera 7 is fixed above the inner shell assembly module 4 and can capture images of the inner shell assembly module 4 and the inner shell on the tray from top to bottom. The upward-viewing camera 8 is arranged adjacent to the inner shell assembly module 4 and can capture images of the inner shell clamped on the inner shell assembly module 4 from bottom to top. The detection mechanism 9 includes a fourth electric lead screw 91 and a second downward-viewing camera 92. The fourth electric lead screw 91 is arranged adjacent to the main line 1. The second downward-viewing camera 92 is fixed to the moving end of the fourth electric lead screw 91 and can move back and forth along the X-axis under the drive of the fourth electric lead screw 91. The second downward-viewing camera 92 can capture images of the headphone box and inner shell located on the main line 1 from top to bottom. The first downward-facing camera 7 can provide visual navigation for the inner shell assembly module 4 while detecting whether the appearance of the top of the inner shell is qualified. The upward-facing camera 8 can detect whether the appearance of the bottom of the inner shell is qualified. The second downward-facing camera 92 can detect whether the assembly position of the inner shell is qualified.

[0037] Optionally, this embodiment also includes a defective product unloading mechanism 10 and a defective product flow line 20. The defective product unloading mechanism 10 and the defective product flow line 20 are located near the discharge end of the main flow line 1. The defective product unloading mechanism 10 can move the carrier with the defective headphone box fixed on the main flow line 1 to the defective product flow line 20. The defective product unloading mechanism 10 includes a fifth electric lead screw 101, a sixth electric lead screw 102, and a second pneumatic gripper. The fifth electric lead screw 101 passes through a gantry. The frame is fixed above the main line 1. The sixth electric screw 102 is fixed to the moving end of the fifth electric screw 101. The second pneumatic gripper is fixed to the moving end of the sixth electric screw 102. The sixth electric screw 102 and the second pneumatic gripper can move back and forth between the main line 1 and the defective product flow line 20 under the drive of the fifth electric screw 101. The second pneumatic gripper can move back and forth along the Z-axis under the drive of the sixth electric screw 102. The second pneumatic gripper can hold or release the loading tool.

[0038] Optionally in this embodiment, the defective product flow line 20 includes a fixed base 201, a top base 202, and rollers 203. The top base 202 is inclinedly fixed to the fixed base 201, and two rows of rollers 203 are rolledly connected to the top of the top base 202. The higher end of the top base 202 is close to the main flow line 1, and the carrier can be placed on the rollers 203. When the defective product unloading mechanism 10 places the carrier on the defective product flow line 20, because the top base 202 is inclined and the higher end is close to the main flow line 1, the carrier can move away from the main flow line 1 through the rollers 203.

[0039] Optionally in this embodiment, there are two assembly stations, which are spaced apart along the main flow line 1. The inner shell is divided into a left inner shell and a right inner shell. One assembly station is used to assemble the right inner shell, and the other assembly station is used to assemble the left inner shell.

[0040] Movement Process: First, the carrier transport module 2 places the carrier with the headphone box fixed on the main line 1. Then, driven by the main line 1, the carrier moves to the first lifting cylinder 52. The first lifting cylinder 52 lifts the carrier off the main line 1. Then, the flipping module 5 rotates the carrier along the X and Y axes respectively to counteract the tilt angle of the headphone box assembly end. Then, the robotic arm 41 drives the finger cylinder 42 to move to the material tray. After the finger cylinder 42 clamps the inner shell, it moves to the upper-view camera 8 driven by the robotic arm 41. The upper-view camera 8 detects whether the appearance of the bottom end of the inner shell is qualified. If it is qualified, the robotic arm 41 places the inner shell on the headphone box assembly end. If the inner shell is unqualified, the robotic arm 41 places the inner shell in the scrap position of the material tray. After the inner shell is placed on the headphone box assembly end, the first lifting cylinder 52 lowers the carrier. Returning to the main line 1, the carrier moves to the second lifting cylinder 62 under the drive of the main line 1. The second lifting cylinder 62 lifts the carrier, and then the pressure holding cylinder 64 drives the pressure holding block 65 to squeeze the inner shell, fixing the inner shell and the earphone box. Then the second lifting cylinder 62 puts the carrier back to the main line 1, completing the assembly of one side of the inner shell. Then the second downward-looking camera 92 detects whether the assembly position of the inner shell is qualified. If it is not qualified, the main line 1 directly drives the carrier to move to the non-conforming product unloading mechanism 10. The non-conforming product unloading mechanism 10 places the carrier on the non-conforming product flow line 20. If the inner shell assembly is qualified, the same process is used to assemble the inner shell of the other side. After the assembly of the inner shells on both sides is completed, the main line 1 drives the carrier to move to the discharge end of the main line 1, thereby realizing the automated assembly of the inner shell of the wireless earphone box.

[0041] The wireless earphone case inner shell assembly equipment in this embodiment has the advantage of a high degree of automation.

Claims

1. A wireless earphone case inner shell assembly device, characterized in that, include: The system includes a main line (1), a carrier transport module (2), and at least one assembly station. The two ends of the main line (1) are the inlet and outlet, respectively. The carrier transport module (2) is located at the inlet of the main line (1). The carrier transport module (2) can place a carrier with a fixed headphone box on the main line (1). The carrier with the headphone box can pass through the assembly station under the drive of the main line (1). The assembly station includes a feeding module (3), an inner shell assembly module (4), a flipping module (5), and a pressure holding module (6). The flipping module (5) can move the carrier from the main line... (1) Lift or put back the main line (1), the flipping module (5) can rotate the carrier and make the assembly end on the headphone box face directly upward. The feeding module (3) is provided with an inner shell. The inner shell assembly module (4) can assemble the inner shell at the feeding module (3) to the assembly end on the headphone box. The pressure holding module (6) can lift or put back the carrier from the main line (1). The pressure holding module (6) can squeeze the inner shell assembled on the headphone box. The carrier and the headphone box with the inner shell assembled can move to the discharge end of the main line (1) under the drive of the main line (1).

2. The wireless earphone case inner shell assembly equipment according to claim 1, characterized in that: Two transmission belts are spaced apart on the main line (1). The bottom of the vehicle can be placed on the two transmission belts. The vehicle handling module (2) includes a first base (21), a first electric lead screw (22), a second electric lead screw (23), a third electric lead screw (24), and a first pneumatic gripper (25). The first electric lead screw (22) is fixed to the top surface of the first base (21), the second electric lead screw (23) is fixed to the moving end of the first electric lead screw (22), and the third electric lead screw (24) is fixed to the moving end of the second electric lead screw (23). The pneumatic gripper (25) is fixed to the moving end of the third electric screw (24). The second electric screw (23), the third electric screw (24), and the first pneumatic gripper (25) can move back and forth along the X-axis under the drive of the first electric screw (22). The third electric screw (24) and the first pneumatic gripper (25) can move back and forth along the Y-axis under the drive of the second electric screw (23). The first pneumatic gripper (25) can move back and forth along the Z-axis under the drive of the third electric screw (24). The first pneumatic gripper (25) can grip or release the carrier.

3. The wireless earphone case inner shell assembly equipment according to claim 2, characterized in that: The feeding module (3) is equipped with a material tray, on which the inner shell is placed. The inner shell assembly module (4) includes a robotic arm (41) and a finger cylinder (42). The finger cylinder (42) is fixed to the end of the robotic arm (41). The mobile phone cylinder can clamp or release the inner shell.

4. The wireless earphone case inner shell assembly equipment according to claim 3, characterized in that: The end of the robotic arm (41) is equipped with a barcode scanner, which can scan the barcode on the inner shell.

5. The wireless earphone case inner shell assembly equipment according to claim 3, characterized in that: The flipping module (5) includes a second base (51), a first lifting cylinder (52), a first top plate (53), a swing plate (54), a swing frame (55), a first swing cylinder (56), a second swing cylinder (57), a clamping cylinder (58), and a clamping block (59). The first lifting cylinder (52) is fixed to the second base (51), and the first top plate (53) is fixed to the moving end of the first lifting cylinder (52). The first top plate (53) can extend or retract along the Z-axis between the two transmission belts under the drive of the first lifting cylinder (52). The first top plate (53) can carry the carrier. The bottom of the carrier is provided with a positioning hole. The top of the swing plate (53) is provided with a first positioning post (514) that can extend out of the positioning hole. The middle of the swing plate (54) is provided with a first rotating shaft (510), which is rotatably connected to the second base (51). The first swing cylinder (56) is fixed to the second base (51). The edge of the swing plate (54) is provided with a shaft seat. The moving end of the first swing cylinder (56) is oscillatingly connected to the shaft seat. Two side plates (515) are provided at intervals on the side of the swing plate (54) away from the first rotating shaft (510). The swing plate (54) and the two side plates (515) form a U-shaped frame structure. The swing frame (55) is provided with a second rotating shaft on both sides. (511), a second rotating shaft (511) corresponds to a side plate (515), the second rotating shaft (511) is rotatably connected to the side plate (515), a gear (512) is coaxially connected to one of the second rotating shafts (511), a receiving opening is opened in the middle of the swing frame (55), the second swing cylinder (57) is fixed to the swing plate (54), the moving end of the second swing cylinder (57) is provided with a rack (513) that can mesh with the gear (512), the number of clamping cylinders (58) is two, the clamping cylinders (58) are fixed on both sides of the swing frame (55), the clamping block (59) is fixed to the moving end of the clamping cylinder (58), the clamping block (59) can move closer or further apart under the drive of the clamping cylinder (58), the vehicle lifted by the first top plate (53) can extend into the receiving opening, the clamping block (59) can clamp the vehicle in the receiving opening, the swing frame (55), the clamping cylinder (58), the clamping block (59), the vehicle and the earphone box can rotate around the X-axis under the drive of the second swing cylinder (57), the swing plate (54), the side plate (515), the second swing cylinder (57), the gear (512), the rack (513), the swing frame (55), the clamping cylinder (58), the clamping block (59), the vehicle and the earphone box can rotate around the Y-axis under the drive of the first swing cylinder (56).

6. The wireless earphone case inner shell assembly equipment according to claim 5, characterized in that: The pressure holding module (6) includes a third base (61), a second lifting cylinder (62), a second top plate (63), a pressure holding cylinder (64), and a pressure holding block (65). The second lifting cylinder (62) is fixed to the third base (61), and the second top plate (63) is fixed to the moving end of the second lifting cylinder (62). The second top plate (63) can extend or retract along the Z-axis between the two transmission belts under the drive of the second lifting cylinder (62). The second top plate (63) can support the carrier. The top of the second top plate (63) is provided with a second positioning post that can extend out of the positioning hole. There are two pressure holding cylinders (64). The two pressure holding cylinders (64) are fixed at an angle to the third base (61). The pressure holding block (65) is fixed to the moving end of the pressure holding cylinder (64). The pressure holding block (65) can squeeze the inner shell of the earphone box that is lifted by the second top plate (63) under the drive of the pressure holding cylinder (64).

7. The wireless earphone case inner shell assembly equipment according to claim 6, characterized in that: The assembly station also includes a first downward-viewing camera (7), an upward-viewing camera (8), and a detection mechanism (9). The first downward-viewing camera (7) is fixed above the inner shell assembly module (4). The first downward-viewing camera (7) can take pictures of the inner shell assembly module (4) and the inner shell on the tray from top to bottom. The upward-viewing camera (8) is arranged adjacent to the inner shell assembly module (4). The upward-viewing camera (8) can take pictures of the inner shell clamped on the inner shell assembly module (4) from bottom to top. The detection mechanism (9) includes a fourth electric lead screw (91) and a second downward-viewing camera (92). The fourth electric lead screw (91) is arranged adjacent to the main line (1). The second downward-viewing camera (92) is fixed to the moving end of the fourth electric lead screw (91). The second downward-viewing camera (92) can move back and forth along the X-axis under the drive of the fourth electric lead screw (91). The second downward-viewing camera (92) can take pictures of the headphone box and inner shell located on the main line (1) from top to bottom.

8. The wireless earphone case inner shell assembly equipment according to claim 7, characterized in that: It also includes a non-conforming product unloading mechanism (10) and a non-conforming product flow line (20), which are located near the discharge end of the main flow line (1). The non-conforming product unloading mechanism (10) can move the carrier with the non-conforming headphone box fixed on the main flow line (1) to the non-conforming product flow line (20). The non-conforming product unloading mechanism (10) includes a fifth electric screw (101), a sixth electric screw (102), and a second pneumatic gripper. The fifth electric screw (101) passes through a gantry. The frame is fixed above the main line (1), the sixth electric screw (102) is fixed to the moving end of the fifth electric screw (101), and the second pneumatic gripper is fixed to the moving end of the sixth electric screw (102). The sixth electric screw (102) and the second pneumatic gripper can move back and forth between the main line (1) and the defective product flow line (20) under the drive of the fifth electric screw (101). The second pneumatic gripper can move back and forth along the Z-axis under the drive of the sixth electric screw (102). The second pneumatic gripper can clamp or release the fixture.

9. The wireless earphone case inner shell assembly equipment according to claim 8, characterized in that: The defective product flow line (20) includes a fixed seat (201), a top seat (202) and rollers (203). The top seat (202) is inclined and fixed to the fixed seat (201). Two rows of rollers (203) are rolledly connected to the top of the top seat (202). The higher end of the top seat (202) is close to the main flow line (1). The carrier can be placed on the rollers (203).

10. The wireless earphone case inner shell assembly equipment according to claim 7, characterized in that: The number of assembly stations is two, and the two assembly stations are set at intervals along the main line (1). The inner shell is divided into a left inner shell and a right inner shell. One assembly station is used to assemble the right inner shell, and the other assembly station is used to assemble the left inner shell.